User`s manual

Notes:
1. The harder the joint is, the less pulsing time you will notice.
2. The softer the joint is, the longer pulsing time you will notice and for instance, the number of cycles for an oil
change will be less. A sooner oil change!
3. To perform the oil change, please follow the instructions on Hydraulic Pulse Tools Operation Manual and
pulse unit oil change process video by clicking the links below..
Flex Power Pulse Tools Operation Manual by Mountz
Sample of a Pulse Unit Oil Change & Withdraw Process Using Vacuum Tank System
Corporate Headquarters: 1080 North 11th Street, San Jose, CA 95112 Phone: [phone] Fax: [phone]
www.mountztorque.com
Page 4
Other Considerations
A good rule of thumb to consider an oil change, without knowing the number of cycles a tool has been running:
1. For Shut Off tools, you will notice the tool is pulsing for more than 4 seconds to shut off.
2. For Non shut off tools, you notice that pauses between pulses become longer and longer.
3. Or, with the use of a Torque Tester that has pulse counting features such as Mountz FTA-100 Torque Tester, adjust the tool
to it’s max capacity and verify if is reaching what ever is stated on the catalog for that model. If the tool is adjusted to it’s
max power and can’t reach the stated max torque capacity, it might mean the oil needs to be changed.
Maintenance Intervals:
Interval Recommended Preventive Maintenance
Fluid – Oil Change
• According to cycles, as described above. Only use: 63-Pulse Tool Fluid (Mountz)
Weekly
Operator Safety Inspection:
• Check condition of all air hoses and connections
• Check tool suspension components and/or reaction devices
• Check air lubrication and filter unit
• Run tool in the air without load to make sure it reaches 85 PSI.
First 500,000 pulses /
second
After Oil Change, and with the use of a Torque Tester that has pulse-counting features such as
Mountz FTA-100 Torque Tester, verify that tool is reaching max torque output and max RPM. If
tool doesn't reach max torque and RPM:
• Minor Pulse Unit Service: Replace parts included on “Repair Kit” listed on the tools part list
breakdown.
• Verify max output torque and max RPM
• Any other part for the pulse tool not indicated above doesn’t need PM and needs to b
e
replaced as required.
Every 1,000,000 pulses /
second
• Minor Pulse Unit Service: Replace parts included on “Repair Kit” listed on the tools part list
breakdown.
• Major Pulse Unit Service: Replace parts included on “Service Kit” listed on the tools part
list breakdown.
• Verify max output torque and max RPM
• Any other part for the pulse tool not indicated above doesn’t need PM and needs to be
replaced as required.
Mountz Web Site Important Links:
Flex Power by Mountz Pulse Tools Section
Mountz Torque Tester FTA-100 (Pulse Counting Capability)