INSTALLATION AND OPERATION MANUAL Vantage (VTG) Condensing Hydronic Boilers Standard, Dual Fuel, and Low Emissions Models 2,000,000 - 6,000,000 BTU/HR Serial/ National Board Number Model Fulton Order Sold To Job Name Date VTG-IOM-2012-1001
TABLE OF CONTENTS VTG-IOM-2012-1001 Introduction 1-1 Overview .............................................................................................................. 1-2 Warnings & Cautions............................................................................................ 1-2 Disclaimers and Local Codes ................................................................................ 1-2 COMMISSIONING THE UNIT...............................................................................
TABLE OF CONTENTS VTG-IOM-2012-1001 DUAL FUEL - RIELLO BURNER .....................................................................................................5-9 LOW EMISSIONS - BEKAERT BURNER .......................................................................................5-13 ANNUAL MAINTENANCE KITS ...................................................................................................5-17 SPARE PARTS KITS............................................................................
INTRODUCTION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.
INTRODUCTION VTG-IOM-2012-1001 SECTION 3 Overview Warnings & Cautions Prior to shipment, the following inspections and tests are made to ensure the highest standards of manufacturing for our customers: WARNINGS and CAUTIONS appear in various chapters of this manual. It is critical that all personnel read and adhere to all information contained in WARNINGS and CAUTIONS. § Material inspections § WARNINGS must be observed to prevent serious injury or death to personnel.
INSTALLATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.
INSTALLATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Crystalline silica may be present in components of this equipment. Exposure to crystalline silica may pose significant health hazards, including but not limited to eye and respiratory system damage.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 The customer should examine the equipment for any damage. It is the responsibility of the installer to ensure all parts supplied with the equipment are fitted in a correct and safe manner. Placement & Rigging Proper placement of your Fulton product is essential. Attention paid to the following points will save a great deal of difficulty in the future. Correct placement is the first step to trouble-free installation, operation, and maintenance.
INSTALLATION SECTION 2 VTG-IOM-2012-1001 TABLE 1 - BOILER DIMENSIONS AND OPERATING REQUIREMENTS MODEL Specifications VTG 2000 2000DF 2000LE 2500 2500DF 3000 3000DF 3000LE 3500 3500DF 4000 4000DF 4000LE 5000 5000DF 6000 6000DF 2 2 2.5 2.5 3 3 3.5 3.5 4 4 5 5 6 6 Input Million BTU/Hr. Fuel Cons. @ rated cap: (Nat. Gas) FT3/Hr. 2,000 2,000 2,500 2,500 3,000 3,000 3,500 3,500 4,000 4,000 5,000 5,000 6,000 6,000 14.3 NA 14.3 NA 21.4 NA 21.4 NA 28.6 NA 28.6 NA 42.8 Fuel Cons. @ rated cap.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 Standard / Low Emissions Models 36 IN (91.4 CM) 24 IN (61 CM) 1 IN (25.4 MM) EACH SIDE TYPICAL TOP VIEW 24 IN (61 CM) RECOMMENDED HOT WATER OUTLET SIDE VIEW COMBUSTION AIR INLET COLD WATER INLET EXHAUST OUTLET CONDENSATE DRAIN Dual Fuel Models 36 IN (91.4 CM) 24 IN (61 CM) TOP VIEW 1 IN (25.
INSTALLATION VTG-IOM-2012-1001 » Be supported by means other than the safety valve itself. 2. Install piping so that the boiler is not supporting any additional piping. » Be piped to avoid danger of scalding personnel. 3. Install manual purging valves in all loops and zones. Install a pressure-reducing (automatic fill) valve in the cold water fill line to the boiler system.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 6. Install filtration to remove particulates if appropriate. 7. Install bypass chemical feeder for corrosion inhibitor maintenance if appropriate. 8. Install corrosion coupon holder to assess corrosion inhibitor performance if appropriate. ´ NOTE: The boiler is provided with a drain valve connection and a drain valve. See Figure 4. 9.
INSTALLATION VTG-IOM-2012-1001 SECTION 2 FIGURE 2 - SAFETY VALVE LOCATION Note: Valve is shipped loose and must be installed by the contractor. FIGURE 3 - SAMPLE PIPING LAYOUT Note: Sample piping layout (P&ID) is a general representation of system installation. Good practice should be used in system design, including but not limited to adequate pipe/valve sizing and natural flow path for system water.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 § The system must have an automatic pH controller to monitor and log the § levels. This must be independent of other chemical feed systems. § Makeup water pH range must be 7.5 - 8.8; the boiler water must be maintained within pH range of 8.5 - 10.5. 4. Operate the boiler in a closed-loop system using water or water/glycol (not requiring a make-up water supply).
INSTALLATION ¡ Eliminate System Air ´ NOTE: There are no built-in boiler air eliminating features. Adhere to the following for air elimination: 1. The installation of an air separator and air eliminator (air vent) is required. 2. To prevent scale corrosion in boiler and associated piping, make up water must be kept to a minimum. This is best achieved by ensuring immediate repair of all leaks and that system pressure is maintained. 3.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 ¡ Components Requiring Ventilation to the Outdoors Although there are custom fuel train requirements available that do not include components requiring ventilation to the outdoors, many Vantage fuel trains will require a vent line on the high gas pressure switch and the gas pressure regulator. Follow the recommendations of the manufacturer of the gas pressure regulator for specific instructions.
INSTALLATION VTG-IOM-2012-1001 SECTION 2 FIGURE 5 - CONDENSATE DRAIN PIPING FOR VANTAGE BOILERS Detail A (condensate drain kit) SIDE VIEW Figure 5 Notes: 0.25” TAPPING PROVIDED FOR WATER CONNECTION TO MAINTAIN WATER SEAL § Header must be level or slightly pitched toward the drain. § Header material to be galvanized steel or 316L stainless. § Header should be taken to the lowest point possible and at least 5.5 inch drop from 1.5 inch condensate drain kit/trap outlet. 5.5” MINIMUM § 1.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 TABLE 3 - NOMINAL PIPE SIZE Nominal Pipe Size ID Equivalent Pipe Length Max Capacity in ft3 of natural gas per hour. Pressure drop of 0.5”wc/Equivalent length of pipe (feet) (“) (“) 90 Elb (Feet) Tee (Feet) 20 40 60 80 100 150 200 1-1/4 1.380 3.45 6.9 950 ----- ----- ----- ----- ----- ----- 1-1/2 1.610 4.02 8.04 1460 990 810 ----- ----- ----- ----- 2 2.067 5.17 10.3 2750 1900 1520 1300 1150 950 800 2-1/2 2.469 6.
INSTALLATION SECTION 2 VTG-IOM-2012-1001 30 3/8 [771] 3 13/16 [97] (TYP.) 12 1/2 [318] TOP VIEW 1 3 10 3/4 [273] 11 1/4 [286] 4 3 2 1" NPT CONNECTION TO BOILER ISOMETRIC VIEW 1. Neutralizer Kit with Magnesium Oxide 2. Condensate Drain Kit Assembly 1 1/2" PLASTIC FITTING CONNECTION TO DRAIN 3. 1 1/2” by 3” NPT Stainless or Galvanized Nipple 4.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 lines enter the pump from the same height; in this way it will be more improbable that the suction line fails to prime or stops priming. Hydraulic Connections Adhere to the following for hydraulic connections: 1. The oil pumps are equipped with a by-pass that separates the return line and suction line. The pumps are installed on the pumping unit with the by-pass closed. It is necessary to connect both hoses to the pump. 2.
INSTALLATION VTG-IOM-2012-1001 SECTION 2 FIGURE 8 - OIL PUMP LOCATION Figure 9 Notes FIGURE 9 - OIL PUMP DETAILS Characteristic Connection 1 Suction 3/8” NPT (Piped in the Field) 2 Return 3/8” NPT (Piped in the Field) 3 Pressure Gauge Attachment G 1/8” (Completed at Factory) 4 Vacuum Gauge Attachment G 1/8” (Completed at Factory) 5 Pressure Regulator 6 Outlet to Burner ¼” NPT (Completed at Factory) Minimum Delivery Rate at 174 54 GPH PSI Pressure Delivery Pressure Range 145 – 290
SECTION 2 INSTALLATION VTG-IOM-2012-1001 FIGURE 10 - FUEL SUPPLY 5 7 Supplied with Boiler P V A Figure 10 Legend and Notes 3 15 16 +H 6 2 4 3 5 H Pump/Foot valve height difference L Piping length O Inside Pipe Diameter 2 Pump 3 Filter 4 Manual On/Off Valve 5 Suction Line 6 Foot Valve 7 Return Line -H 7 B 6 1.
INSTALLATION Drastic draft changes during operation may result in generation of excessive carbon monoxide or soot. To decrease termination noise, increase the venting size at the termination points. This will slow the air velocity causing a reduction in noise. Do not terminate the venting in an enclosed area. Care must be taken when selecting the orientation of the terminations.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 11. Particulate matter or chemicals (example: perchlorethylene, halogenated compounds) in the combustion air supply to the boiler will cause damage or failure to the burner and is not covered under warranty. High-risk situations for particulate matter to be in the air include construction and maintenance activities. 12. In Canada, for recommended practice, refer to CSAB1.
INSTALLATION ! VTG-IOM-2012-1001 SECTION 2 WARNING Do not terminate venting into an enclosed area. AIR INLETS Never use open flame or smoke from a cigarette, cigar, or pipe as a testing method during boiler installation, operation, or maintenance. Foreign substances, such as combustible volatiles in the combustion system can create hazardous conditions. If foreign substances can enter the air stream, the boiler combustion air inlet must be piped to an outside location.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 ¡ Common Venting Layouts for Vantage ! WARNING It is possible to combine the air intake and/or exhaust piping for a number of Vantage boilers. The pressure drop across the common system (combined total for air intake and exhaust) cannot exceed the pressure drop requirements for an individual boiler. See Table 4. The exhaust vent installer should be familiar with Federal Codes as well as local codes and regulations.
INSTALLATION ! VTG-IOM-2012-1001 SECTION 2 WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes and regulations. ´ NOTE: Consider all possible draft conditions (based on the modulation and quantity of the boilers).
SECTION 2 INSTALLATION VTG-IOM-2012-1001 FIGURE 12 - ROOF PENETRATION DETAILS 4FT 3 IN ( 130 CM ) NOTE: AIR INTAKE AND EXHAUST TERMINATION SHOULD BE SEPARATED AS FAR AS POSSIBLE TO PREVENT FLUE GAS RECIRCULATION DURING DIFFERENT WIND CONDITIONS. MIN 4FT / 122 CM ABOVE AIR INTAKE PIPING SCREENED INLET EXHAUST STACK IS DOWNWIND OF AIR INTAKE OPENING IF SNOW ACCUMULATION IS APPLICABLE, OPENING TO BE 1 FT. / 30 CM ( MIN. ) ABOVE THIS NORMALLY EXPECTED LEVEL.
INSTALLATION SECTION 2 VTG-IOM-2012-1001 FIGURE 13 - WALL PENETRATION DETAILS MIN. / MAX. WALL THICKNESS ( 3 1/4 IN. - 20 IN. ) ( 8.255 CM - 50.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 5. Install two pipe retaining clamps around the intake as well as vent pipes on both ends of the wall thimble (on the inside and outside of the wall) through which intake and vent pipes are passed. They will prevent the intake and vent pipes from being pushed or pulled.
INSTALLATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes and regulations. VTG-IOM-2012-1001 SECTION 2 downwind from air supply inlet to prevent exhaust recirculation. 5. Under certain wind conditions, some building materials may be affected by flue products expelled in close proximity to unprotected surfaces.
SECTION 2 INSTALLATION VTG-IOM-2012-1001 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Do not use the flame of a match or candle or smoke from a cigarette, cigar or pipe. 6. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-burning appliance to their previous conditions of use.
INSTALLATION Assembly of Fulton Multi-Skid Systems Adhere to the following for multi-skid engineered systems: 1. Refer to the Fulton mechanical/electrical drawings during assembly. 2. Ensure that equipment orientation allows for operation interface and maintenance. 3. Align the skids as shown on the drawings ensuring that skid fasteners (skid joint angles) are matched. The skid joint angles are a matched set and the edges of the fasteners should be exactly aligned.
OPERATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.
OPERATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Failure to follow instructions may result in a fire or explosion, causing property damage, personal injury, or loss of life. This boiler is equipped with an ignition device, which automatically lights the burner. Do not try to light the burner by hand.
SECTION 3 OPERATION VTG-IOM-2012-1001 5. At this point, the system has been initially filled. However, air pockets may still remain at high points in the system and in heating loops above the level of the combination shut/off purge valve. It is quite possible, depending on the particular system that all piping above the combination shutoff/purge valve still contains air. If manual vents are installed on the system high points, these should be opened to vent these locations.
OPERATION ! WARNING Non-Fulton product information is for reference purposes only. No Fulton document should substitute for full review of documentation available from the component manufacturer. 4 CAUTION After checking controls by manual adjustment, make sure they are always reset to their proper settings. VTG-IOM-2012-1001 SECTION 3 Installation section of this manual.
SECTION 3 OPERATION VTG-IOM-2012-1001 5. Use the - button to scroll through the parameters. 6. Press the enter button to enter the parameter. The current value will start flashing. 7. Use the – button to decrease the value or + button to increase the value. 8. Once the desired value has been set, press the enter button. The number will stop flashing. 9. Press the – and + buttons together to back out of the parameter level when finished. 10.
OPERATION ! WARNING Non-Fulton product information is for reference purposes only. No Fulton document should substitute for full review of documentation available from the component manufacturer. This boiler is equipped with an ignition device which automatically lights the burner. Do not try to light burner by hand. 4 VTG-IOM-2012-1001 Siemens LMV51 Control ¡ Operating Points on the Siemens LMV Control Every Vantage boiler comes with a Test Fire Report from the factory.
SECTION 3 OPERATION VTG-IOM-2012-1001 step will be shown as PWLogin > AccessServ for the remainder of this section. 4. Enter the service passwords using the arrow key. The password is case sensitive. The case of a letter can be changed by pressing the other arrow key. (For example, if you used the right arrow key to get the letter A, press the left arrow key to get a.
OPERATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Non-Fulton product information is for reference purposes only. No Fulton document should substitute for full review of documentation available from the component manufacturer. VTG-IOM-2012-1001 SECTION 3 2.
SECTION 3 OPERATION VTG-IOM-2012-1001 position with the arrow keys. » Press Enter to confirm the new value. » Use the down arrow to move the air servo setting if needed. Press Enter to select the servo, use the arrow keys to set the new value. Press Enter to confirm this. ¡ Setting Modulation Before releasing the boiler to modulation, the boiler will drive to low fire. It is necessary to set combustion through the entire range of modulation first to enable high fire to be reached.
OPERATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Non-Fulton product information is for reference purposes only. No Fulton document should substitute for full review of documentation available from the component manufacturer. VTG-IOM-2012-1001 SECTION 3 4.
SECTION 3 OPERATION VTG-IOM-2012-1001 10. Observe the status of the burner by going to OperationalStat > NormalOperation. 11. Turn the main ON/OFF switch to OFF. The control will now post purge. 12. Follow the Pre-Ignition steps again to verify ignition with the new gas pressures. 13. Turn the main burner switch to OFF. The control will now post purge. 14. Change the operation to Automatic under ManualOperation > Auto/ Manual/Off and press Enter and confirm Automatic is entered in the current field. 15.
OPERATION ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Non-Fulton product information is for reference purposes only. No Fulton document may substitute for full review of documentation available from the component manufacturer. 4 VTG-IOM-2012-1001 SECTION 3 § Min.
SECTION 3 OPERATION VTG-IOM-2012-1001 3. Push SET/ENT button. FU.nC will be displayed. 4. Push SET/ENT button. AL1 will be displayed. 5. Use SET/ENT button to scroll to HY1. 6. Enter value of hysteresis (difference between on and off ). This value will be added to SP - A1 value to determine Heater Off Temperature. I.e. SP - A1 + HY1 = Heater Off Temperature. Ex. SP = 200, A1 = 5, HY1 = 20 " Heater will turn on at 195 F and will turn off at 200 - 5 + 20 or 215 F. 7.
OPERATION 4 WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Non-Fulton product information is for reference purposes only. No Fulton document may substitute for full review of documentation available from the component manufacturer. VTG-IOM-2012-1001 SECTION 3 } SET BOILER ON TEMPERATURE 1.
SECTION 3 OPERATION VTG-IOM-2012-1001 Access to Variable Speed Drive Blower Motor (Models VTG-3000LE, VTG-4000LE) ´ NOTE: Some Fulton Vantage Low Emissions Designs include a Variable Frequency Drive (VFD). The VFD is a Telemechanique Altivar 21 style. The Variable Speed Drive programs are password protected and should only be accessed by factory-trained personnel. Please contact your authorized Fulton representative for assistance.
OPERATION ! WARNING Do not operate, or allow others to operate, service or repair this equipment unless you (they) fully understand all applicable sections of this manual and are qualified to operate/maintain the equipment. Check daily that the equipment area is free and clear of any combustible materials, including flammable vapors and liquids. 4 VTG-IOM-2012-1001 SECTION 3 Perform Test of Limit Controls Fire the boiler and test the high limit control as follows: 1.
MAINTENANCE INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.
MAINTENANCE ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. Prior to any maintenance concerning electrical components of this equipment, ensure electrical supply to the equipment is disconnected. Label all wires prior to disconnection; wiring errors may cause improper and hazardous operation.
SECTION 4 MAINTENANCE VTG-IOM-2012-1001 2. Test operating temperature control by reducing temperature setting as necessary to check burner operation. 3. Check flue gas temperature at outlet. If there is a temperature increase over previous readings, the probable cause is soot or water-scale build-up on the tubes. Consult Fulton Heating Solutions immediately if there is a concern. 4. Test low gas pressure switch and high gas pressure switch utilizing the procedure in operation section. 5.
MAINTENANCE 4 CAUTION All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. All maintenance procedures should be completed by trained personnel. Appropriate training and instructions are available from the Fulton Service Department at (315) 298-5121 or your local Fulton Heating Solutions Representative.
SECTION 4 MAINTENANCE VTG-IOM-2012-1001 1st 3rd Upper Door 4 CAUTION All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. 4th 2nd Lower Door Tighten nuts in criss-cross pattern All maintenance procedures should be completed by trained personnel.
MAINTENANCE ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/professional codes and regulations. 4 CAUTION All maintenance procedures should be completed by trained personnel. Appropriate training and instructions are available from the Fulton Service Department at (315) 298-5121 or your local Fulton Heating Solutions Representative.
SECTION 4 MAINTENANCE VTG-IOM-2012-1001 termination point. Also note the location of the jumper on the left side of the motor. 6. Loosen the Allen screws on the motor end of the motor to valve coupling. 7. Unbolt the motor from the mounting bracket and remove the motor. fault. 17. The boiler emissions may not be correct after changing the servomotor. Verify the emissions throughout the range of modulation.
MAINTENANCE VTG-IOM-2012-1001 SECTION 4 TROUBLESHOOTING PROBLEM CAUSE CHECK Control does not illuminate Power supply Check fuse or circuit breaker. Reset or replace as necessary. Fan will not start High temperature is tripped 1. Reset switch 2. Replace switch Low gas is tripped 1. Reset switch 2. Replace switch High gas is tripped 1. Reset switch 2. Replace switch UT32A incorrectly set/no heat Adjust UT32A Flame detector has detected light/scanner 1. Identify light source, remove 2.
SECTION 4 MAINTENANCE VTG-IOM-2012-1001 PROBLEM CAUSE CHECK Main flame fails Gas actuator not set properly 1. Verify the last elbow gas pressure matches the start up report. 2. Adjust actuator setting. Air actuator not set properly 1. Verify the over burner pressure matches the start up report. 2. Adjust actuator motor. Flame detector failure 1. Visually verify the flame through the sight glass. 2. Remove flame detector and visually verify the flame through the scanner tube. 3.
MAINTENANCE VTG-IOM-2012-1001 SECTION 4 PROBLEM CAUSE CHECK Low Air Flow Supply indicated on low air switch Low Air is annunciated if the airflow switch detects low airflow through the boiler. The air switch has been factory set and should not be adjusted in the field. An extended low air indica"on does not mean that the low air switch is defec"ve. Check that blower is power and feedback plugs are clipped into the blower. Check that the burner is clean by observing through the venturi.
SECTION 4 VTG-IOM-2012-1001 Questions? Call (315) 298-5121, or visit us online at www.fulton.
MAINTENANCE 4-12 VTG-IOM-2012-1001 SECTION 4 © The Fulton Companies 2012
WARRANTY & PARTS INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.
WARRANTY & PARTS 5-2 VTG-IOM-2012-1001 SECTION 5 © The Fulton Companies 2012
SECTION 5 VTG-IOM-2012-1001 Standard Warranty for Fulton Vantage Hydronic Boilers WARRANTY & PARTS Effective: 09/19/2011 } LIFETIME THERMAL SHOCK WARRANTY The Vantage pressure vessel is warranted against failure due to thermal shock for the lifetime of the boiler provided the boiler is installed, controlled, operated and maintained in accordance with the Installation, Operation and Maintenance Manual.
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SECTION 5 VTG-IOM-2012-1001 WARRANTY & PARTS Parts ! Spare and replacement parts may be ordered from your local representative or through the Fulton Companies. When ordering replacement parts, please have the model number and serial number of your Fulton boiler ready. Factory-direct replacement parts must be used to ensure proper equipment operation and adherence with warranty requirements. Contact Fulton Companies at (315) 2985121 for further information.
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 ¡ Standard - Maxon Burner } VANTAGE STANDARD - MAXON BURNER } MODEL } PART NUMBER } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } BURNER/BLOWER } 5-10-003070 } 8” AIR BUTTERFLY VALVE, FLANGED, ALUMINUM X X X } 2-30-000486 } AIR SWITCH 3-11”WC #1910-10 X X X } 2-45-000532 } BURNER DISCHARGE SLEEVE GASKET 10”, #28477 X X X X } 2-45-000533 } BURNER DISCHARGE SLEEVE GASKET 8”, #28476 X } 2-30-000244 } FAN GUARD SCREEN X } 2-40-000599 } FAN
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } VANTAGE STANDARD - MAXON BURNER } MODEL } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-30-000280 } 1-1/4” BALL VALVE, #80-106-01 LP LP } 2-30-000509 } 1-1/4” ECLIPSE BUTTERFLY VALVE LP LP } 2-40-001081 } 1-1/4” ECLIPSE BUTTERFLY VALVE ASSEMBLY W/SQM33 SERVO LP LP } 2-30-000515 } 1-1/4” REGULATOR (1 PSI MAX) RV81 LP LP } 2-30-000220 } 1/4” UL BALL VALVE, #80-101-01 X X X } 2-35-001008 } 2” NPT ADAPTER FOR DOUBLE BODY GAS VALVE (DBB) X
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 } VANTAGE STANDARD - MAXON BURNER } MODEL } PART NUMBER } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-45-000918 } ALARM HORN #TMC-V86-201-Q } 2-40-000131 } GENERAL PURPOSE (ICE CUBE) RELAY 120V-AB #700HA32A1 X X X } 2-40-000096 } BASE FOR ICE CUBE RELAY #700HN125 X X X } 2-45-000412 } GREEN 120V PILOT LIGHT #3SB3248-6BA40 X X X X X X } 2-45-000305 } RED PUSH BUTTON LIGHT #3SB3001-0BA21 X X X } 2-40-000471 } LMV37 CONTROL - #LMV37
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } VANTAGE STANDARD - MAXON BURNER } MODEL } DESCRIPTION } 2-12-000420 } 6” 150# ELASTAGRAPH RING GASKET 1/8THK SS304 } 2-23-000295 } 6 OZ.
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 } VANTAGE DUAL FUEL - RIELLO BURNER } MODEL } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-40-000833 } BURNER/BLOWER CONTACTOR 208-230/460V VTG2000DF #3012936 } 2-30-001624 } BURNER/BLOWER CONTACTOR 208-230/460V VTG3000DF #3012937 } 2-30-001624 } BURNER/BLOWER CONTACTOR 208-230/460V VTG4000DF #3012937 } 2-12-001033 } BURNER DISCHARGE SLEEVE GASKET 10-1/2” X 101/2” X } 2-12-000263 } BURNER REFRACTORY RING VTG-2000DF 17-1/8” OD X 10-1/4” ID X } 2-12
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } VANTAGE DUAL FUEL - RIELLO BURNER } MODEL } PART NUMBER } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-35-001008 } 2” NPT ADAPTER FOR DOUBLE BODY GAS VALVE (DBB) } 2-30-000679 } 2” REGULATOR (5 PSI MAX), #210E-1616-0007 } 2-30-000116 } 2” UL BALL VALVE, #80-108-01 X } 2-30-000517 } 2” REGULATOR (1 PSI MAX) RV91 X } 2-30-000004 } 2” SINGLE SHUTOFF VALVE, #VGG10.504U X X } 2-40-000390 } HIGH GAS PRESSURE SWITCH W/MR 2-20” WC #QPH31.
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 } VANTAGE DUAL FUEL - RIELLO BURNER } MODEL } PART NUMBER } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-40-000431 } LMV POWER SUPPLY #AGG5.
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } VANTAGE DUAL FUEL - RIELLO BURNER } MODEL } DESCRIPTION } 2000 } 3000 } 4000 } 6000 } 2-12-001029 } INSULATION SET VTG-2000 } 2-12-001027 } INSULATION SET VTG-3000 } 2-12-001019 } INSULATION SET VTG-4000 } 2-60-000003 } LOCKTITE THREAD SEALANT 250ML TUBE #565-41250 X } 2-12-000533 } PRIMARY PV MILL BOARD GASKET VTG-2000 X } 2-12-000511 } PRIMARY PV MILL BOARD GASKET VTG-3000 } 2-12-000544 } PRIMARY PV MILL BOARD GASKET VTG-4000 } 2-10-00029
WARRANTY & PARTS VTG-IOM-2012-1001 SECTION 5 } VANTAGE LOW EMISSIONS - BEKAERT BURNER } MODEL } DESCRIPTION } BURNER REFRACTORY VTG-4000LE 22-5/8” OD X 10”ID } 5-10-003070 } 8” AIR BUTTERFLY VALVE, FLANGED, ALUMINUM } 2-30-000486 } 2-30-003032 } 2-30-001121 } ECLIPSE SIZE 6 BLOWER W/ 5HP MOTOR } 2-30-000244 } FAN GUARD SCREEN } 3000 } 4000 X X } AIR SWITCH 3-11”WC #1910-10 X X } ECLIPSE SIZE 5 BLOWER W/ 3HP MOTOR X X X X X } 2-40-000464 } FLAME DETECTOR THERMAL BARRIER X } 5-10-003075
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } VANTAGE LOW EMISSIONS - BEKAERT BURNER } MODEL } PART NUMBER } DESCRIPTION } 3000 } 4000 } 2-30-000298 } 1/2” PILOT SOLENOID VALVE 120/60 #8214G020 X X } 2-30-000677 } 1/2” 325-3 PILOT GAS REGULATOR #325-3-44-0002 X X } 6000 } 2-40-000440 } 1KVA STEPDOWN TRANSFORMER 208/120-50/60HZ #T-2-53140-1S X X } 2-40-000441 } 0.75KVA STEPDOWN TRANSFORMER 480/120-50/60HZ #T-2-53009-S X X } 2-40-000442 } 0.
WARRANTY & PARTS VTG-IOM-2012-1001 SECTION 5 } VANTAGE LOW EMISSIONS - BEKAERT BURNER } MODEL } 3000 } 4000 } 2-45-000998 } PART NUMBER } 4 AMP FUSE #ATQR4 - (REPLACES FNQ-R-4) } DESCRIPTION X X } 2-45-000995 } 5 AMP FUSE #ATQR5 - (REPLACES FNQ-R-5) X X } 2-45-000371 } FUSE HOLDER #USM1 X X } 2-45-000368 } 2 AMP FUSE #ATMR2 - (REPLACES KTKR-2) X X } 2-45-000366 } 4 AMP FUSE #ATMR4 - (REPLACES KTKR-4) X X } 2-45-000367 } 5 AMP FUSE #ATMR5 - (REPLACES KTKR-5) X X } 2-45-000365
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 ¡ Annual Maintenance Kits } VANTAGE LOW EMISSIONS - BEKAERT BURNER } MODEL } PART NUMBER } 4000 } 1” SAFETY VALVE 100 PSI #10-615-20 } DESCRIPTION X X } 2-30-000020 } 3/4” SAFETY VALVE 125 PSI #10-614-25 X } 2-30-000904 } 1” SAFETY VALVE 125 PSI #10-615-25 } 2-30-000166 } 3/4” SAFETY VALVE 160 PSI #10-614-36 X X } 6000 Contact Factory } 3000 } 2-30-000921 X } ANNUAL MAINTENANCE KITS } 4-30-002000 } VTG-2000 MAXON NATURAL GAS } PART NO }
WARRANTY & PARTS VTG-IOM-2012-1001 SECTION 5 } ANNUAL MAINTENANCE KITS } 2-20-000023 } 3” WATER LEVEL PROBE } 4-30-003000 } VTG-3000 MAXON NATURAL GAS } PART NO } DESCRIPTION } 2-12-000049 } 1” FLAT ROPE GASKET (11FT INCLUDED) } 2-45-000040 } 1/2” KNOCKOUT PLUGS #2643 (12 INCLUDED) } 2-12-000210 } 1/4” ROPE GASKET (15FT INCLUDED) } 2-22-000035 } 12-14 X 3/4” SELF-TAPPING HEX HEAD SCREWS (20 INCLUDED) } 2-23-000295 } 6 OZ.
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } ANNUAL MAINTENANCE KITS } 2-45-000040 } 1/2” KNOCKOUT PLUGS #2643 (12 INCLUDED) } 2-12-000210 } 1/4” ROPE GASKET (15FT INCLUDED) } 2-22-000035 } 12-14 X 3/4” SELF-TAPPING HEX HEAD SCREWS (20 INCLUDED) } 2-23-000295 } 6 OZ.
WARRANTY & PARTS VTG-IOM-2012-1001 SECTION 5 } ANNUAL MAINTENANCE KITS } 2-12-000544 } PRIMARY PV MILL BOARD GASKET VTG-4000 } 2-12-000905 } SECONDARY HEAT EXCHANGER DOOR GASKET 14”OD X 12”ID } 2-30-001636 } OIL NOZZLE, 11GPH 60 DEG.
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } SPARE PARTS KITS } 2-40-000475 } UV SCANNER (FOR LMV 37) #QRA4.U } 4-30-002030 } VTG-2000 RIELLO #2 OIL/GAS } PART NO } DESCRIPTION } 2-30-000343 } 0-400 PSI GAUGE (LIQUID FILLED) #Q817 } 2-45-000309 } BLACK 2 POSITION SWITCH #3SB3202-2KA11 - (2 INCLUDED) } 2-40-000648 } 3RB2016-2PB0 OVERLOAD 1.5-6 AMP W/MR } 2-40-000878 } 3RT1015-1AK6 MOTOR CONTACTOR 7 AMP 120V } 2-40-000430 } CABLE FOR AZL DISPLAY #AGG5.
WARRANTY & PARTS VTG-IOM-2012-1001 SECTION 5 } SPARE PARTS KITS } 2-40-000878 } 3RT1015-1AK6 MOTOR CONTACTOR 7 AMP 120V } 2-40-000430 } CABLE FOR AZL DISPLAY #AGG5.635 } 2-40-000096 } BASE FOR ICE CUBE RELAY #700HN125 - (2 INCLUDED) } 2-30-001624 } BURNER/BLOWER CONTACTOR 208-230/460V VTG-4000DF #3012937 } 2-40-000447 } CAN BUS WIRE #AGG5.
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } SPARE PARTS KITS } 2-40-000131 } GENERAL PURPOSE (ICE CUBE) RELAY 120V-AB #700HA32A1 - (3 INCLUDED) } 4-40-003040 } IGNITION WIRE SET ASSEMBLY VTG-4000 } 2-40-000421 } LOW WATER CUT OFF RELAY #26MB1M0-FF } 2-45-000305 } RED PUSH BUTTON LIGHT #3SB3001-0BA21 - (2 INCLUDED) } 2-40-000472 } SERVO MOTOR (FOR LMV 37) #SQM33.
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 } SPARE PARTS KITS } 2-40-000819 } RTD 3/16” OD WITH 4” INSERTION } 2-40-000472 } SERVO MOTOR (FOR LMV 37) #SQM33.550A9 } 2-40-001083 } SQM 33 GAS SERVO COUPLING #CCM10DCA-M10RXA } 2-40-001084 } SQM 33 AIR SERVO COUPLING W/ SET SCREW } 2-40-000475 } UV SCANNER (FOR LMV 37) #QRA4.
SECTION 5 WARRANTY & PARTS VTG-IOM-2012-1001 } 4” ROUND BURNER AIR INLET GASKET #06936 } 2-45-000529 } 6” ROUND BURNER AIR INLET GASKET #07015 } 2-45-000526 } RECTANGULAR BURNER AIR INLET GASKET (EB3 MAXON) #50561 } 2-45-000525 } RECTANGULAR BURNER AIR INLET GASKET (EB4 MAXON) #50559 } 2-40-000465 } FLAME DETECTOR (LMV 51) #QRI2A2.
WARRANTY & PARTS SECTION 5 VTG-IOM-2012-1001 } PART NO } DESCRIPTION } 2-40-001037 } OIL MODULATION VALVE S-3-7 HAUCK #42573 } 2-40-000358 } OIL MODULATION VALVE S-3-9D HAUCK #42574 } 5-10-003043 } OIL MODULATION VALVE & SERVO BRACKET X X } 2-35-001007 } OIL MODULATION VALVE &SERVO COUPLING 3/4” X 14MM X X } 2-40-000434 } SQM45 OIL SERVO MOTOR (LMV 51/52) #SQM45.
SECTION 5 VTG-IOM-2012-1001 Questions? Call (315) 298-5121, or visit us online at www.fulton.
WARRANTY & PARTS 5-28 VTG-IOM-2012-1001 SECTION 5 © The Fulton Companies 2012
No part of this Installation, Operation, and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies. Fulton Boiler Works, Inc., Fulton Heating Solutions, Inc. & Fulton Thermal Corporation are part of the Fulton Group of Companies, a global manufacturer of steam, hot water and thermal fluid heat transfer systems. © The Fulton Companies 2012 The heat transfer innovators.
