Troubleshooting Guide
Table Of Contents
- Foreword
- Safety Notice
- CONTENTS
- Safety Notice on Maintenance
- Safety Notice on Operation
- 1. Product Introduction
- 2. Control
- 2.1 Operation Mode
- 2.2 Control Mode
- 2.3 Functions
- 2.3.1 Set Capacity Dial Code
- Set the capacity of the outdoor unit through the f
- Capacity
- 24K
- 36K
- 48K
- 60K
- Dial Codes
- 2.3.2 Set Defrost Mode
- The second digit dial code are selecting the defro
- 2.3.3 Set Operating Mode
- The third digit dial code and the fourth digit dia
- By setting the Forcible mode dial codes of the con
- Energy saving mode is achieved by setting the cond
- 2.3.4 Set Indoor Fan Speed
- Set the indoor fan speed through the four-digit di
- Capacity
- 24K indoor unit dial code
- 36K indoor unit dial code
- Level 1 (Default)
- Level 2
- Level 3
- Capacity
- 48K indoor unit dial code
- 60K indoor unit dial code
- Level 1 (Default)
- Level 2
- Level 3
- 2.3.5 Forced Defrost Control
- Press and hold "SW1" for about 5s to enter the fir
- 2.3.6 Refrigerant Recovery Control
- Press and hold "SW1" for about 5s to enter the fir
- 2.3.7 Forced Operation Control
- Press and hold "SW1" for about 5s to enter the fir
- 2.3.8 Thermostat Functions
- Thermostat model: XE70-00/E1, please refer to the
- 3.1 Wiring Diagrams
- 3.2 PCB Layout
- 3.2.2 IPM, PFC Testing Method
- 3.3 Error Code
- 3.4 Troubleshooting
- 3.4.1 “E1” Compressor High Pressure Protection
- 3.4.2 “E3” Compressor Low-pressure Protection, Ref
- 3.4.3 “E4” Compressor Air Discharge High-temperatu
- 3.4.4 “F2” Condenser Temperature Sensor Error
- 3.4.5 “F3” Outdoor Ambient Temperature Sensor Erro
- 3.4.6 “F4” Discharge Temperature Sensor Error
- 3.4.7 “F6” ODU Tube Temperature Sensor Error
- 3.4.8“EE” ODU Memory Chip Error
- 3.4.9 “H4” Overload
- 3.4.10 “H5” IPM Protection
- 3.4.11 “H6” DC Fan Error
- 3.4.12 “H7” Driver Out-of-Step Protection
- 3.4.13 “HC” PFC Protection
- 3.4.14 “Lc” Startup Failure
- 3.4.15 “P0” Driver Reset Protection
- 3.4.16 “P5” Over-Current Protection
- 3.4.17 “P6” Master Control and Driver Communicatio
- 3.4.18 “P7” Driver Module Sensor Error
- 3.4.19 “P8” Driver Module High Temperature Protec
- 3.4.20 “PA” AC Current Protection
- 3.4.21 “Pc” Driver Current Error
- 3.4.22 “PL” Bus Low-Voltage Protection
- 3.4.23 “PH” Bus High-Voltage Protection
- 3.4.24 “PU” Charge Loop Error
- 3.4.25 “ee” Drive Memory Chip Error
- 3.4.26 “e1” High Pressure Sensor Error
- 3.4.27 “C4” ODU Jumper Cap Error
- 3.5 Failures Not Caused by Errors
- 4. Maintenance
- Appendices
- 1. Resistance/Temperature Lists of Temperature Sen
- 2. Temperature/Pressure List of Refrigerant
- 3. Operation Tools
MRCOOL Universal Service Manual
57
4.3 Refrigerant Charging
Pre-charging
Step 1: Connect the high pressure gauge line to the valve of liquid pipe and connect the low pressure gauge
line to the valve of gas pipe. Connect the middle gauge line to the vacuum pump. Power on the vacuum pump
and perform vacuum drying.
Step 2: After vacuum drying, close the high and low pressure gauge valves. Then remove the middle gauge
line from the connector of vacuum pump. Then connect to the refrigerant tank.
Step 3: Loosen the middle gauge line from the connector of pressure gauge to a proper extent and slightly
open the valve of refrigerant tank. Evacuate the middle gauge line. Then tighten up the connector again and
completely open the valve of refrigerant tank at the same time.
Step 4: Keep the refrigerant tank erect and put it on an electronic scale. Record the current weight as m1.
Step 5: Open the high pressure gauge valve (Keep the low pressure gauge valve closed). Then charge
refrigerant into the system. Meanwhile, record the weight of refrigerant tank as m2.
Step 6: m1-m2=m. If m equals to the required charging quantity M, close the valve of refrigerant tank at once.
Then move to step 8.
Step 7: If you can’t continue to charge refrigerant into the system and the quantity of charged refrigerant is
less than the required charging quantity, then record the current quantity of charged refrigerant:
m=m1-m2
m`=M-m
The remaining charging quantity is: m`=M-m
Step 8: After charging, remove the pressure gauge.
Refrigerant charging when unit is turned on: