Specifications

Engine Assembly

10. Install the flywheel and module by following the procedures described in Chapter 4: Ignition.

11. Install the muffler.

NOTE: Apply a thread locking compound such as Loctite 266 to the muffler screws. Tighten the screws to a

torque of 80 - 90 in. lbs (9 - 10 Nm).

12. Install the starter by following the procedures described in Chapter 6:Starter.

13. Install the carburetor spacer, the carburetor and the fuel tank by following the procedures described in Chapter

5: Fuel System and Carburetor.

14. Install the clutch, clutch housing and drive shaft assembly by following the procedures described in Chapter 7:

Clutch and Drive Shaft.

15. Install the spark plug.

16. Test run the engine before returning it to service.

* Apply a small amount of releasable thread locking compound such as Loctite® 242 (blue).

Torque Values

Torque Value in lbs Nm

Cylinder screws* 110 -120 12 - 14

Spark plug 160 - 220 18 - 25

Muffler screws* 80 - 90 9 - 10

Module screws 30 - 40 3 - 5

Clutch drum 38 - 40 4 - 5

Clutch rotor 210 - 230 24 - 26

Clutch housing screws 25 - 30 3

Carburetor screws 35 - 40 4 - 5

Insulator block screws* 45 - 50 5 - 6

Starter housing screws 30 - 40 3 - 5

Starter pressure plate 25 - 35 3 - 4

Fuel tank screws 17 - 23 2 - 3

Engine cover screws 30 - 40 3 - 5

For Parts Call 606-678-9623 or 606-561-4983