Operating instructions

Table of Contents
1 Safety
1.1 General conditions 7
1.2 Personnel and organizational requirements 8
1.3 Transport 9
1.4 Safety regulations for startup and operation 10
1.5 Safety regulations for maintenance and
repair work 11
1.6 Auxiliary materials, fire prevention and
environmental protection 14
1.7 Conventions for safety instructions in the
text 17
2 General Information
2.1 Engine side and cylinder designations 18
2.2 Product description 19
2.3 Engine layout 25
2.4 Sensors, actuators and injectors –
Overview 27
3 Technical Data
3.1 12V 2000 M72 engine data: Engine-
mounted heat exchanger, EPA stage 2 32
3.2 12 V 2000 M72 engine data: remote heat
exchanger, EPA stage 2 35
3.3 16V 2000 M72 engine data: Engine-
mounted heat exchanger, EPA stage 2 38
3.4 16V 2000 M72 engine data: Separate heat
exchanger, EPA stage 2 41
3.5 Firing order 44
3.6 Engine – Main dimensions 45
4 Operation
4.1 Engine – Putting the engine into operation
(out of service > 3 months) 46
4.2 Putting the engine into operation after
scheduled out-of-service period 47
4.3 Tasks after extended out-of-service periods
(>3 weeks) 48
4.4 Checks prior to start-up 49
4.5 Fuel treatment system – Putting into
operation 50
4.6 Operational checks 52
4.7 Fuel treatment system – Switching on 53
4.8 Starting the engine 54
4.9 Stopping the engine 55
4.10 Emergency stop 56
4.11 After stopping the engine 57
4.12 Fuel treatment system – Shutdown 58
4.13 Plant – Cleaning 59
5 Maintenance
5.1 Maintenance task reference table [QL1] 60
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 61
6.2 Troubleshooting 62
7 Task Description
7.1 SOLAS 65
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 65
7.1.2 SOLAS shielding – Installation 66
7.1.3 Installation locations for SOLAS shielding 67
7.2 Engine 72
7.2.1 Engine – Barring manually 72
7.2.2 Engine – Barring with starting system 73
7.3 Cylinder Liner 74
7.3.1 Cylinder liner – Endoscopic examination 74
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 76
7.4 Crankcase Breather 78
7.4.1 Crankcase breather – Cleaning oil pre-
separator element 78
7.4.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement 79
7.5 Valve Drive 81
7.5.1 Valve clearance – Check and adjustment 81
7.5.2 Cylinder-head cover – Removal and
installation 84
7.6 Injection Valve / Injector 85
7.6.1 Injector – Replacement 85
7.6.2 Injector – Removal and installation 86
7.7 Fuel System 88
7.7.1 Fuel system – Venting 88
M015650/04E 2012-02 | Table of Contents | 5
DCL-ID: 0000014355 - 003