Operating instructions

Table of Contents
1 Safety
1.1 General conditions 7
1.2 Personnel and organizational requirements 8
1.3 Transportation 9
1.4 Safety regulations for startup and operation 12
1.5 Safety regulations for maintenance and
repair work 13
1.6 Auxiliary materials, fire prevention and
environmental protection 16
1.7 Conventions for safety instructions in the
text 18
2 General Information
2.1 Engine side and cylinder designations 19
2.2 Product description 20
2.3 Engine - Overview 26
2.4 Sensors, actuators and injectors –
Overview 28
3 Technical Data
3.1 12V 2000 M94 engine data 33
3.2 16V 2000 M94 engine data 36
3.3 Firing order 39
3.4 Engine – Main dimensions 40
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3
months) 41
4.2 Engine – Putting into operation after
scheduled out-of-service-period 42
4.3 Tasks after extended out-of-service periods
(>3 weeks) 43
4.4 Checks prior to start-up 44
4.5 Fuel treatment system – Putting into
operation 45
4.6 Operational checks 47
4.7 Fuel treatment system – Switching on 48
4.8 Starting the engine 49
4.9 Stopping the engine 50
4.10 Emergency stop 51
4.11 After stopping the engine 52
4.12 Fuel treatment system – Shutdown 53
4.13 Plant – Cleaning 54
5 Maintenance
5.1 Maintenance task reference table [QL1] 55
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 56
6.2 Troubleshooting 57
7 Task Description
7.1 SOLAS 60
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 60
7.1.2 SOLAS- Abschirmung anbringen 61
7.1.3 Installation locations for SOLAS shielding 62
7.2 Engine 67
7.2.1 Engine – Barring manually 67
7.2.2 Engine – Barring with starting equipment 68
7.3 Cylinder Liner 69
7.3.1 Cylinder liner – Endoscopic examination 69
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 71
7.4 Crankcase Breather 73
7.4.1 Crankcase breather – Cleaning oil pre-
separator element 73
7.4.2 Kurbelgehäuseentlüftung –
Ölabscheidereinsatz ersetzen, Membrane
prüfen und ersetzen 74
7.5 Valve Drive 76
7.5.1 Valve clearance – Check and adjustment 76
7.5.2 Cylinder-head cover – Removal and
installation 79
7.6 Injection Valve / Injector 80
7.6.1 Injector – Replacement 80
7.6.2 Injector – Removal and installation 81
7.7 Fuel System 83
7.7.1 Fuel system – Venting 83
7.8 Fuel Filter 84
7.8.1 Fuel filter – Replacement 84
7.8.2 Fuel prefilter – Differential pressure check and
adjustment of gauge 86
7.8.3 Fuel prefilter – Draining 87
MS150061/03E 2012-02 | Table of Contents | 5
DCL-ID: 0000010704 - 003