Technical data

Table of Contents 6–I
6 Task Description
6.1 Engine ................................................................... 6–01
6.1.1 Engine – Barring manually . .......................................... 6–01
6.1.2 Engine – barring with starting system . .................................. 6–02
6.1.3 Enginetestrun .................................................... 6–03
6.2 CylinderLiner ............................................................. 6–04
6.2.1 Cylinder-liner endoscopic examination .................................. 6–04
6.2.2 Instructions and comments on endoscopic and visual examination of cylinder liner
................................................................ 6–06
6.3 Crankcase Breather . . ...................................................... 6–08
6.3.1 Crankcase breather – oil separator replacement and diaphragm check . . . ...... 6–08
6.4 ValveGear ................................................................ 6–10
6.4.1 Va lv e clearance – Check and adjustment ................................ 6–10
6.4.2 Cylinder-head cover – Removal and installation . .......................... 6–13
6.5 InjectionPump/HPPump ................................................... 6–14
6.5.1 Injection pump replacement .......................................... 6–14
6.5.2 Injection pump removal and installation .................................. 6–15
6.6 FuelInjector .............................................................. 6–18
6.6.1 Injectorreplacement ................................................ 6–18
6.6.2 Injector rem oval and installation ....................................... 6–19
6.7 Fuel System (Low Pressure) . . . .............................................. 6–22
6.7.1 Fuel–Draining .................................................... 6–22
6.7.2 Fuel system – Venting . .............................................. 6–23
6.8 FuelFilter ................................................................ 6–25
6.8.1 Fuelfilter–Replacement ............................................. 6–25
6.8.2 Fuel prefilter cleaning . .............................................. 6–26
6.8.3 Fuel prefilter – differential pressure check and adjustment of gauge . . .......... 6–27
6.8.4 Fuelprefilter–draining .............................................. 6–28
6.8.5 Fuelprefilter–flushing .............................................. 6–30
6.8
.6
Fue
l prefilter – filter element replacement ................................
6–3
2
6.9 Cha
rge-Air Coolin g, General, Left Side .........................................
6–3
4
6.9.1 Intercooler – Checking condensate drains for coolant discharge and
obstructions ....................................................... 6–34
6.10AirFilter .................................................................. 6–35
6.10
.1
Air f
ilterreplacement ................................................
6–35
6.10.2 Air filter removal an d installation ....................................... 6–36
6.11AirIntake ................................................................ 6–37
6.11.1 Service indicator – signal ring position check . . . .......................... 6–37
6.12StartingSystem ........................................................... 6–38
6.12.1 Air starter – manual operation . . . ...................................... 6–38
6.13LubeOilSystem ........................................................... 6–39
6.13.1 Engine
oil change . .................................................
6–39
6.13.2 Engineoillevelcheck ............................................... 6–41
M015560/00E 03-05 ©MTU