Operating instructions

Table of Contents I
6 Task Description
6.1 Engine ................................................................... 61
6.1.1 Enginebarringmanually ........................................... 61
6.1.2 Enginebarringwithstartingsystem ................................... 61
6.1.3 Enginetestrun .................................................... 62
6.2 CylinderLiner ............................................................. 63
6.2.1 Cylinder-liner endoscopic examination .................................. 63
6.2.2 Instructions and comments on endoscopic and visual examination of cylinder liner
................................................................ 65
6.3 Crankcase Breather . . ...................................................... 67
6.3.1 Crankcase breather  oil separator replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6  7
6.4 ValveGear ................................................................ 68
6.4.1 Valve gear lubrication . .............................................. 68
6.4.2 Valveclearancecheckandadjustment .................................. 68
6.4.3 Cylinder-head cover removal and installation . . . .......................... 612
6.5 Injectionpump/HPpump ................................................... 614
6.5.1 HPpumpreliefborecheck .......................................... 614
6.6 FuelInjector .............................................................. 615
6.6.1 Injectorreplacement ................................................ 615
6.6.2 Injectorremovalandinstallation ....................................... 615
6.7 Fuel system . .............................................................. 621
6.7.1 Fuel system venting . . .............................................. 621
6.8 FuelFilter ................................................................ 622
6.8.1 Fuelfilterreplacement ............................................... 622
6.8.2 Fuel prefilter cleaning . .............................................. 623
6.8.3 Fuel prefilter  differential pressure check and adjustment of gauge . . . . . . . . . . . . 6  23
6.8.4 Fuelprefilterdraining .............................................. 624
6.8.5 Fuelprefilterflushing .............................................. 625
6.8.6 Fuelprefilterfilterelementreplacement ................................ 627
6.9 Charge-AirCooling,General,LeftSide ......................................... 629
6.9.1 Intercooler  checking condensate drains for coolant discharge and
obstructions ....................................................... 629
6.10AirFilter .................................................................. 630
6.10.1 Airfilterreplacement ................................................ 630
6.10.2 Airfilterremovalandinstallation .......................................   30
6.11AirIntake .................................................................   31
6.11.1 Service indicator  signal ring position check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  31
6.12StartingSystem ........................................................... 632
6.12.1 Starter condition check .............................................. 632
6.12.2 Airstartermanualoperation ......................................... 632
M015403/00E 02-09 © MTU
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