Operating instructions

Table of Contents
1 Safety
1.1 General conditions 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for maintenance and
repair work 8
1.5 Auxiliary materials, fire prevention and
environmental protection 11
1.6 Conventions for safety instructions in the
text 14
2 Product Summary
2.1 Engine Layout 15
2.1.1 Product description 15
2.1.2 Engine layout 24
2.1.3 Sensors, actuators and injectors – Overview 25
2.2 Engine side and cylinder designations 35
2.3 Engine – Main dimensions 36
2.4 Firing order 37
2.5 Technical Data 38
2.5.1 ENGINE DATA 12V 4000M93, heat
exchanger installed, EPA stage 2 38
2.5.2 ENGINE DATA 12V 4000M93, heat
exchanger installed, IMO 41
2.5.3 ENGINE DATA 12V 4000M93L, heat
exchanger installed, EPA stage 2 44
2.5.4 ENGINE DATA 12V 4000M93L, heat
exchanger installed, IMO 47
2.5.5 ENGINE DATA 16V 4000M93, heat
exchanger installed, EPA stage 2 50
2.5.6 ENGINE DATA 16V 4000M93, heat
exchanger installed, IMO 53
2.5.7 ENGINE DATA 16V 4000M93L, heat
exchanger installed, EPA stage 2 56
2.5.8 ENGINE DATA 16V 4000M93L, heat
exchanger installed, IMO 59
3 Operation
3.1 LOP – Controls 62
3.2 Putting the engine into operation after
extended out-of-service periods (>3
months) 64
3.3 Putting the engine into operation after
scheduled out-of-service-period 65
3.4 Starting the engine 66
3.5 Operational checks 67
3.6 Fuel treatment system control cabinet –
Control elements 68
3.7 Tasks after extended out-of-service periods
(>3 weeks) 69
3.8 Checks prior to start-up 70
3.9 Fuel treatment system – Putting into
operation 71
3.10 Fuel treatment system – Switching on 73
3.11 Stopping the engine 74
3.12 Emergency engine stop 75
3.13 After stopping the engine 76
3.14 Fuel treatment system – Shutdown 77
3.15 Fuel prefilter – Draining 78
3.16 Plant – Cleaning 80
4 Maintenance
4.1 Maintenance schedule task reference table
[QL1] 81
5 Troubleshooting
5.1 Troubleshooting 82
5.2 Fuel treatment system – Troubleshooting 85
5.3 ADEC engine governor – Fault codes 86
6 Task Description
6.1 Engine 112
6.1.1 Engine – Barring manually 112
6.1.2 Engine – Barring with starting system 113
6.2 Cylinder Liner 114
6.2.1 Cylinder liner – Endoscopic examination 114
6.2.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 116
6.3 Valve Drive 118
6.3.1 Valve gear – Lubrication 118
6.3.2 Valve clearance – Check and adjustment 119
6.3.3 Cylinder head cover – Removal and
installation 123
6.4 Valve Gear 124
6.4.1 HP pump – Filling with engine oil 124
6.5 Injection Valve / Injector 125
6.5.1 Injector – Replacement 125
6.5.2 Injector – Removal and installation 126
MS150047/02E 2012-03 | Table of Contents | 3
DCL-ID: 0000017652 - 001