MTU_ValueService Technical Documentation Fluids and Lubricants Specification A001061/33E All commercial MTU series (except Series 1800) and DDC S60 Marine
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Table of Contents 01 1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03 2 Lubricants .................................................................... 05 3 Coolants ..................................................................... 13 4 Fuels ........................................................................ 21 5 Preservatives 6 Approved fluids and lubricants .............
02 A001061/33E Table of Contents 08-01 © MTU
Preface 1 03 Preface The service life, operational reliability and function of the drive systems are largely dependent on the fluids and lubricants employed. The correct selection and treatment of these fluids and lubricants are therefore extremely important. This publication specifies which fluids and lubricants are to be used. The Fluids and Lubricants Specifications will be amended or supplemented as necessary. Before using them, make sure you have the latest version.
Preface TIM ID: 0000010134 – 003 04 A001061/33E 08-01 © MTU
Lubricants 2 05 Lubricants Engine oils Dispose of used fluids and lubricants in accordance with local regulations. Used oil must never be disposed of via the fuel tank! Requirements of the engine oils for MTU approval The MTU requirements for approval of engine oils for diesel engines are contained in the MTU Factory Standards MTL 5044 and MTL 5051 for first-use oils and corrosion-inhibiting oils. For gas engines, oil approval requirements are contained in MTU Factory Standard MTL 5074.
06 Lubricants If these oils are intended for use, the oil drain interval is to be shortened by up to 50% after consultation with MTU. Chemical-physical characteristics for engine oils (Table 2) Test Method Limit Value Total base number ASTM D 2896 ISO 3771 > 8mgKOH/g Shear stability ASTM D 3945 or CEC-L-14-A-88 Limit values of respective viscosity class Deposit test 1) DIN 51535 Max. 120 mg 1) Required for multigrade oils used in closed crankcase ventilation.
Lubricants 07 Diagram 1 Oil Drain Intervals for Diesel Engines Engine oil drain intervals depend on the engine-oil quality, its conditioning, the operating conditions and the fuel used. The intervals quoted (Table 3) are guidelines based on operational experience and are valid for applications with a standard load profile.
08 Lubricants For applications involving low runtimes, the engine oil must be changed every two years at the latest irrespective of its category. Where engine oils with higher-grade corrosion-inhibiting characteristics are in use (→ Page 37), a change must be carried out every 3 years at the latest.
Lubricants 09 The test methods and limit values given in Table 4 and Table 5 (Analytical Limit Values for Diesel / Gas Engine Oils) indicate when the results of an individual oil sample analysis are to be regarded as abnormal. An abnormal result requires immediate investigation and remedy of the abnormality. The limit values relate to individual oil samples. When these limit values are reached or exceeded, an immediate oil change is necessary.
10 Lubricants Total base number (mg KOH/g) ASTM D 2896 ISO 3771 Min. 3 Acid number (mgKOH/g) ASTM D664 New oil value + 2.5 pH value Min. 4.5 Water (% by vol.) DIN 51777 Max. 0.2 Oxidation (A/cm) DIN 51453 Max. 20 Max. 20 Nitration (A/cm) Wear elements (mg/kg) Iron (Fe) Lead (Pb) Aluminum (Al) Copper (Cu) Tin (Sn) Silicon (Si) RFA, ICP Max. Max. Max. Max. Max. Max.
Lubricants 11 Diagram 2 A Total base number in mgKOH/g, ISO 3771 B Recommended min. total base number for fresh oil C Min. total base number for used oil D Sulfur content of fuel in % weight Use of Low-Sulfur Diesel Fuel The use of diesel fuels with low sulfur content (< 0.5%) does not influence the oil drain intervals. TIM ID: 0000010135 – 006 Minimum Requirements for Operational Checks Oil analyses can be carried out using the MTU Test Kit.
12 Lubricants • Optimol Inertox Medium General purpose greases suffice for emergency air shutoff flaps located before the turbocharger or after the intercooler. Coupling Internal Centerings Greases for internal centerings: • Esso Unirex N3 (stable up to approx. 160 °C) TIM ID: 0000010135 – 006 Special-Purpose Lubricants Turbochargers Exhaust turbochargers with integrated oil supply are generally connected to the engine oil system.
Coolants 3 13 Coolants Requirements Coolants must be prepared from suitable fresh water and an MTU-approved coolant additive. Conditioning of the coolant takes place outside the engine. Mixing of different coolant additives and supplementary additives is prohibited! The MTU conditions for coolant-additive approval are specified in MTU Factory Standards (MTL).
14 Coolants Emulsions of MTU-approved corrosion-inhibiting oils (1.0 – 2.0% by volume) and suitable fresh water provide adequate corrosion protection. Some corrosion-inhibiting oils tend to foam if used with completely demineralized water. This can be avoided by adding an appropriate quantity of harder water.
Coolants 15 Corrosion-inhibiting antifreezes can be used without reservation in vehicle, locomotive and stationary applications. Corrosion-Inhibiting Antifreezes for Special Applications Propylene glycol-based corrosion-inhibiting antifreezes are stipulated for use in some types of applications. These products have a lower thermal conductivity than the usual ethylene glycol products. This brings about a higher temperature level in the engine.
16 Coolants Orders for fresh water and coolant analysis may be placed with MTU. Samples of min. 0.25 l must be supplied. Permissible concentrations (Table 6) Min. % by vol. Max. % by vol. Emulsifiable corrosion-inhibiting oils 1.0 2.0 Corrosion-inhibiting antifreezes 35 Antifreeze protection to approx. –25 °C 50 Antifreeze protection to approx. –40 °C Propylene glycol corrosion-inhibiting antifreeze 35 Antifreeze protection to approx. –25 °C 50 Antifreeze protection to approx.
Coolants 17 Test kits are available from the manufacturer for determining the concentration of the other water-soluble corrosion inhibitors. Calculation table for water-soluble corrosion inhibitors (Table 7) Product Product Product Product BASF Glysacorr G93–94 Arteco Havoline Extended Life Corrosion Inhibitor CCI Manufacturing IL Corp.
18 Coolants 33.1 31.5 46% by volume 33.7 32.1 47% by volume 34.2 32.6 48% by volume 34.8 33.2 49% by volume 35.3 33.8 50% by volume 34.4 51% by volume 34.9 52% by volume 35.5 53% by volume 36.1 54% by volume 36.7 55% by volume 37.2 56% by volume 37.8 57% by volume 38.3 58% by volume 38.9 59% by volume 39.4 60% by volume 39.9 61% by volume 40.5 62% by volume 41.0 63% by volume 41.5 64% by volume 42.
Coolants 19 Storage capability of coolant concentrates up to max.
Coolants TIM ID: 0000010136 – 006 20 A001061/33E 08-01 © MTU
Fuels 4 21 Fuels Diesel Fuels Selection of a Suitable Diesel Fuel The quality of the fuel is very important for satisfactory engine performance, long engine service life and acceptable exhaust emission levels. The engines can be operated with most diesel fuels sold worldwide. The properties and limit values specified in Table 11 (fuels of comparable quality) ensure optimum engine performance.
22 Fuels Test Method Limit Value ASTM ISO Oxide ash Max. D 482 EN 6245 0.01 by weight % Sulfur1) Max. D 5453 D 2622 EN 20846 EN 20884 0.5 by weight % Cetane number Min. D 613 EN 5165 45 Cetane index Min. D 976 EN 4264 42 Corrosion effect on copper. 3 hrs. at 50 °C Max. degree of corrosion D 130 EN 2160 1a Oxidation resistance Max. D 2274 EN 12205 25 g/m³ Lubricity at 60 °C Max.
Fuels 23 Requirements Commercially available diesel fuels meeting the following specifications are approved for use: Distillate Fuels – Diesel fuel in accordance with EN 590 – Grade No. 1–D (S15, S500, S5000) in accordance with ASTM D 975–06 – Grade No. 2–D (S15, S500, S5000) in accordance with ASTM D 975–06 Distillate fuels with a sulfur content <50 mg/kg must not be used if lubricity (HFRR) is <460µm.
24 Fuels Fuel specifications for marine applications (Table 12) Applies to Series 595/4000-01/4000-02/4000-03/956/1163/8000 Test Method Characteristics Limit Value Typical Test Data* Limit Values** Spec. grav. at 15 °C g/ml D 1298 D 4052 EN 3675 EN 12185 Min. Max. 0.820 0.870 0.820 0.890 Kinematic viscosity at 40 °C mm2/s D 445 EN 3104 Min. Max. 1.5 4.5 1.5 6.0 Cetane number D 613 EN 5165 Min. 45 40 Cetane index D 976 EN 4264 Min.
Fuels 25 The following engines are approved / not approved (as indicated) for operation with 100% FAME in compliance with EN 14214.
26 Fuels • For Series 457, 460/1800, 900 and 500 engines, special equipment is available which facilitates an increase in the engine oil change intervals for operation with 100% FAME. This involves fitting the engines with special equipment Code MK21 (special unit pump) and Code MK04 (fuel prefilter with heated water separator).
Fuels 27 On older series engines (Series 538, 595, 956, 1163) with cylinder heads not fitted with valve seat inserts, the use of low-sulfur fuel (< 50 mg/kg) can lead to increased valve seat wear. This wear can be reduced by the addition of anti-wear additives. Approved additives are listed in Table 13 and must be added to the fuel. The additive must be filled before every refueling. Approved anti-wear additives (Table 13) Manufacturer Brand name Concentration for use Liqui Moly Jerg-Wielandstr.
28 Fuels – Lubricity – Low temperature behavior Technically, if the characteristics of domestic heating oil satisfy the specifications for the required diesel fuel, then it can be used in a diesel engine. Cetane number DIN 51 603 -1 does not specify the cetane number. If heating oil is used, the cetane number must therefore be quoted by the supplier or measured and be at least 45 as required in the MTU Fluids and Lubricants Specification. The calculated cetane index must not be less than 42.
Fuels 29 For prophylactic use, the appropriate concentration must be identified in consultation with the relevant manufacturer. Approved biocides (Table 14) Manufacturer Brand name Concentration for use ISP Global Technologies Deutschland GmbH Emil-Hoffmann-Str. 1a 50996 Köln Tel. +49 (0)2236 9649 304/301 Fax. +49 (0)2236 9649 295 Bakzid 100 ml per 100 l Schülke und Mayr 22840 Norderstedt Tel. +49 (0) 40/52100-00 Fax. +49 (0) 40/52100-244 Grota MAR 71 StabiCor 71 0.5 l / ton 0.
30 Fuels compositions used today. Limit values for the individual components, unless they are explicitly restricted, are based on the general requirements of freedom from fluid elements, the exclusion of condensate and hydrocarbons and the global parameters of gas mixing in accordance with Table 18. Main elements of natural gases (Table 15) Name Components Unit Natural gas CO CO2 CH4 C2H6 C3H8 C4H10 N2 O2 % % % % % % % % by by by by by by by by Value range <2 <10 80-100 <12 <9 <1 < 20 < 3 vol.
Fuels 31 Russia North Sea I North Sea II Network gas Ho kWh/m3N 11.1 12.2 12.5 11.5 Hu kWh/m3N 10.0 11.0 11.3 10.3 Density kg/m3N 0.731 0.810 0.853 0.814 rel. density –– 0.56 0.62 0.66 0.63 Ws,n kWh/m3N 14.7 15.4 15.4 14.5 Methane number Methane no. (±2) 89 72 68 78 TIM ID: 0000010137 – 007 Typical natural gas composition, natural gas L (according to DVGW worksheet G260 (Table 17)) Holland I Holland II Osthannover (East Hanover) CO % by vol. 0.0000 0.0000 0.
32 Fuels Holland I Holland II Osthannover (East Hanover) Rel. density –– 0.64 0.64 0.64 Ws,n kWh/m3N 12.2 12.7 11.3 Methane number Methane no. (±2) 90 86 101 Requirements for fuel gas Requirements and marginal conditions fuels and fuel supply (Table 18) Unit Limit Value Remarks Natural gas Applies to natural gas H and L, other gases are currently not approved – – ≥ 70 Combustion knock, gas analysis and consultation with manufacturer kWh/m³N 8.0< Hu <11.
Fuels 33 Designation Unit Limit Value Oil vapors (HC with carbon number >5) mg/m³N < 0.4 HC solvent vapors mg/m³N 0 Consultation with manufacturer and analysis necessary Organically fixed silicon (e.g. hydrosilicons, siloxanes, silicons) mg/m³N < 1.
Fuels TIM ID: 0000010137 – 007 34 A001061/33E 08-01 © MTU
Preservatives 5 35 Preservatives Requirements The MTU conditions for preservative approval are specified in MTU Factory Standards (MTL). The following standards are available: • Initial-operation oil and corrosion-inhibitor oil, MTL 5051 • Corrosion inhibitors for external preservation, MTL 5052 The preservation product manufacturer is informed in writing if his product is approved by MTU.
Preservatives TIM ID: 0000010138 – 003 36 A001061/33E 08-01 © MTU
Approved fluids and lubricants 6 37 Approved fluids and lubricants Engine oils For details and special information, see chapter on “Lubricants” (→ Page 05) TIM ID: 0000020848 – 003 Single-grade Oils – Category 1, SAE-grades 30 and 40 for Diesel Engines Brand name SAE Viscosity class Addinol Lube Oil Addinol Marine MS4011 Addinol Turbo Diesel MD305 Addinol Turbo Diesel MD405 40 30 40 X Avia Avia Special HDC 30, 40 X BP p.l.c. Energol DS3-153/154 30, 40 Castrol Ltd.
38 Approved fluids and lubricants Brand name SAE Viscosity class Pertamina Indonesia Meditran SMX 40 Petrobras Marbrax CCD-310 Marbrax CCD-410 30 40 Petrol Ofisi Süpersarj MF 30 30 X PTT Public Comp.
Approved fluids and lubricants 39 Single-grade Oils – Category 1, SAE-grade 40 for Gas Engines Brand name SAE Viscosity class TBN Chevron Texaco Geotex LA 40 40 X Exxon Mobil Mobil Pegasus 705 Mobil Pegasus 805 40 40 X X Fuchs Fuchs Titan Ganymet LA 40 X Shell Shell Mysella LA 40 40 X SRS Schmierstoff Vertrieb GmbH Wintershall Mihagrun LA 40 40 X Total Nateria MH 40 40 X Remarks 5 – 6 mgKOH/g 10 – 12 mgKOH/g >12 mgKOH/g Manufacturer Multigrade oils – Category 1, SAE-grades 10
40 Approved fluids and lubricants Brand name SAE Viscosity class Exxon Mobil Mobil Delvac MX 15W-40 X and oil change interval 500 operating hours Mobil Delvac MX Extra 10W-40 X 1) and oil change interval 500 operating hours Essolube XT 5 15W-40 X 1) and oil change interval 500 operating hours Essolube XT 3 Mobil Delvac Super 1300 15W-40 X 15W-40 X Feoso Oil Super VG Motor Oils 15W-40 X Fuchs Titan Hydromat SL SAE 10W40 Titan Universal HD 10W-40 X 15W-40 X Gulf Oil International Gul
Approved fluids and lubricants 41 Brand name SAE Viscosity class TBN Total Elf Performance Super D Fina Kappa Turbo DI Total Caprano TD Total Rubia 4400 Total Rubia XT 15W-40 15W-40 15W-40 15W-40 15W-40 Unicorn Oil Comp.
42 Approved fluids and lubricants Single-grade Oils – Category 2, SAE-grades 30 and 40 for Diesel Engines MTU/MTU-DD single-grade engine oil SAE Viscosity class TBN Remarks Power Guard DEO SAE 40 40 X 20l Container (Order No. X00037908) 208l Container (Order No. X00037903) Fascination of Power 40 X 18l barrel (order no. 93636/P) 200l container (order no.
TIM ID: 0000020848 – 003 Approved fluids and lubricants 43 Brand name SAE Viscosity class Cyclon Hellas Cyclon D Super 40 Delek Delkol Super Diesel Delkol Super Diesel MT Mono 40 40 ENI S.p.A. Agip Sigma GDF 40 X Exxon Mobil Mobil Delvac 1630 30 X Mobil Delvac 1640 40 X Gulf Oil Ltd. Gulf Superfleet Plus 40 X Hyrax Oil Hyrax top deo 40 X Klora Gres Ve Yağ Sanay A.
44 Approved fluids and lubricants SAE Viscosity class Statoil Statoil Diesel Way 30, 40 Total Total Disola MT 30 Total Disola MT 40 Total Rubia TIR XLD 30 40 40 TBN Remarks X X X TIM ID: 0000020848 – 003 Brand name 8 – 10 mgKOH/g 10 – 12 mgKOH/g >12 mgKOH/g Manufacturer A001061/33E 08-01 © MTU
Approved fluids and lubricants 45 Multigrade oils – Category 2, SAE-grades 10W-40, 15W40 and 20W-40 for Diesel Engines 2) Engine oils with the index 2) are also approved for “Series 60“ MTU/MTU-DD multigrade engine oil SAE Viscosity class TBN Remarks Power Guard DEO SAE 15W-40 15W-40 X 20l container (order no. X00037902)2) 208l container order no. X00037897)2) Fascination of Power 15W-40 X 18l container (order no. 91818/P)2) 200l container (order no.
46 Approved fluids and lubricants Brand name SAE Viscosity class Belgin Madeni Yaglar Lubex Marine M 15W-40 X Bharat Petroleum MAK MB SHPD 15W-40 15W-40 X Bölünmez Petrocülük A-S MOIL Dizel 15W-40 15W-40 X BP p.l.c.
Approved fluids and lubricants Brand name SAE Viscosity class Exxon Mobil Mobilgard 1 SHC 20W-40 Essolube XT 4 Mobil Delvac Super 1400 Mobil Delvac XHP Mobil Delvac XHP 15W-40 X 15W-40 X X 10W-40 15W-40 X Feoso Oil Ultra VG Motor Oils 15W-40 X FL Selenia Urania LD7 15W-40 Fuchs Fuchs Titan Truck Plus Fuchs Titan HPE Fuchs Titan Cargo LD Titan Unic Plus MC Titan Unic Ultra MC Titan Formel Plus Titan Truck Titan Unimax 15W-40 X X 15W-40 10W-40 X 10W-40 X 10W-40 X 15W-40 X 15W-40 X 15W-40 X Gu
48 Approved fluids and lubricants Brand name SAE Viscosity class Lotos Oil Turdus Powertec CI-4 15W-40 15W-40 Lukoil Oil Company LLK-International Lukoil Avangard 15W-40 X Mauran SAS Turboland 15W-40 X MOL-LUB Ltd. MOLDynamic MK9 MOL Mk-9 Mol Dynamic Super Diesel 15W-40 X 15W-40 15W-40 X Motor Oil, Hellas EMO SHPD Plus 15W-40 OMV AG OMV eco truck extra OMV truck LD 10W-40 X X 15W-40 Panolin AG Panolin Universal SFE Panolin Diesel Synth 10W-40 10W-40 PDVSA Deltaven S.A.
TIM ID: 0000020848 – 003 Approved fluids and lubricants 49 Brand name SAE Viscosity class Shell Shell DEO Super Shell Rimula MV Shell Rimula R3 X Shell Rimula R4 L Shell Rimula RT4 L Shell Rimula Super Shell Rimula X Shell Rotella T Shell Rotella T Multigrade Rimula X CH-4 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X 15W-40 X Sinclair Oil Corp. Sinclair Dura Tec Premium 1000 15W-40 X Singapore Petroleum Company SDM 900, SAE 15W40 15W-40 X Sinopec Corp.
50 Approved fluids and lubricants Multigrade oils – Category 2.1 (low SAPS oils) Brand name SAE Viscosity class TBN Imperial Oil Esso XD-3 Extra CJ-4 15W-40 X Remarks 8 – 10 mgKOH/g 10 – 12 mgKOH/g >12 mgKOH/g Manufacturer Multigrade oils – Category 3, SAE-grades 5W-30, 5W-40, and 10W-40 for Diesel Engines, Brand name SAE Viscosity class Addinol Lube Oil Addinol Ultra MD 0538 Addinol Super Truck MD 1048 5W-30 10W-40 X X Aral AG Aral Super Turboral 5W-30 X BP p.l.
Approved fluids and lubricants Brand name SAE Viscosity class FL Selenia Urania 100 K Urania FE 10W-40 5W-30 Fuchs Titan Cargo SL Titan Cargo MC Titan Cargo LDF 5W-30 10W-40 10W-40 X X X Ginouves York 847 10W40 10W-40 X Gulf Oil International Gulf Fleet Force synth. Superfleet ELD 5W-30 10W-40 X RTO Extensia ECO RTO Extensia RXD 5W-30 10W-40 X Igol, France Trans Turbo 8X 5W-30 X INA INA Super 2000 10W-40 X Iranol Oil Co.
52 Approved fluids and lubricants Brand name SAE Viscosity class TBN Remarks Redoil Italia Challoils Syntextruck 10W-40 Repsol YPF Repsol Diesel Turbo VHPD 5W-40 X Shell Shell Rimula Ultra Shell Rimula R6 M Shell Rimula Ultra E7 5W-30 5W-30 10W-40 X X X SMV GmbH JB German Oil JB German Oil High Tech Truck 10W-40 X SRS Schmierstoff Vertrieb GmbH Wintershall TFF Wintershall TFL Wintershall TFG 10W-40 5W-30 10W-40 X X X Total Antar Maxolia Elf Performance Experty FE Elf Performance Ex
Approved fluids and lubricants 53 Multigrade oils – Category 3.
54 Approved fluids and lubricants Lubricating Greases for General Applications For details and special information, see chapter on “Lubricants” (→ Page 05) Manufacturer Brand name Remarks Aral AG Mehrzweckfett Arallub HL2 BP p.l.c. Energrease LS2 Castrol Ltd.
TIM ID: 0000020848 – 003 Approved fluids and lubricants 55 Manufacturer Brand name Runtime Hour / Year Detroit Diesel Power Cool Antifreeze Power Cool Off.
56 Approved fluids and lubricants Manufacturer Brand name Runtime Hour / Year Univar BR Standard Blue Antifreeze 9000 / 5 Valvoline Zerex G-05 Zerex G-48 Zerex G-30 9000 / 5 9000 / 5 9000 / 3 Remarks Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Bantleon Avilub Antifreeze Mix (50%) 9000 / 5 BASF Kühlstoff G05-23/50 (50%) 9000 / 5 Castrol Ltd.
Approved fluids and lubricants 57 Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freecor NBI 6000 / 2 BASF Glysacorr G93-94 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 6000 6000 / 2 Ginouves York 719 6000 / 2 Old World A 216 6000 / 2 Valvoline ZEREX G-93 6000 / 2 Remarks Coolant additives for Series 099 Marine, Series 183/183 Marine,
58 Approved fluids and lubricants Emulsifiable corrosion inhibiting oils Manufacturer Brand name Runtime Hour / Year Remarks Shell Shell Oil 9156 6000 / 1 For applicability, see chapter 3 (emulsifiable corrosion inhibitor oils) Remarks Corrosion-inhibiting antifreeze concentrate Manufacturer Brand name Runtime Hour / Year Addinol Antifreeze Super 9000 / 5 Arteco Freecor SPC [EU Code 502247] 9000 / 3 Ashland Drewgard ZX 9000 / 3 Avia Antifreeze APN 9000 / 5 BASF Glysantin Glysantin
Approved fluids and lubricants 59 Brand name Runtime Hour / Year Ineos C2272 9000 / 3 Krafft Refrigerante ACU 2300 9000 / 3 Maziva INA Antifriz Al Super 9000 / 5 MOL-LUB EVOX Plus G05 Antifreeze concentrate EVOX Plus concentrate EVOX Extra G48 Antifreeze concentrate 9000 / 5 9000 / 5 9000 / 5 Nalco Nalcool 5990 9000 / 3 Old World Fleetcharge SCA Precharged Heavy Duty Coolant Antifreeze FinalCharge GLOBAL Extended Life Coolant Antifreeze 9000 / 3 9000 / 3 OMV OMV Coolant Plus OMV Coola
60 Approved fluids and lubricants Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Bantleon Avilub Antifreeze Mix (50%) 9000 / 5 BASF Kühlstoff G05-23/50 (50%) 9000 / 5 Castrol Ltd.
Approved fluids and lubricants 61 Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freecor NBI 6000 / 2 BASF Glysacorr G93-94 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 6000 6000 / 2 Ginouves York 719 6000 / 2 Old World A 216 6000 / 2 Valvoline ZEREX G-93 6000 / 2 Remarks Coolant additives for Series BR 538, 595, 956, 1163 Marine appl
62 Approved fluids and lubricants Manufacturer Brand name Runtime Hour / Year Avia Antifreeze APN 9000 / 5 BASF Glysantin Glysantin Glysantin Glysantin Glysantin Glysantin 9000 9000 9000 9000 9000 9000 Bucher Motorex Antifreeze G05 Motorex Antifreeze Protect G48 Motorex Antifreeze Protect Plus G30 9000 / 5 9000 / 5 9000 / 3 Chevron URSA AFC + Chevron Delo Custom Made + 9000 / 3 9000 / 3 Clariant Genatin Super 9000 / 3 CCI L 415 9000 / 3 CCI Manufacturing IL Corporation C 521 9000 /
Approved fluids and lubricants 63 Brand name Runtime Hour / Year Old World Fleetcharge SCA Precharged Heavy Duty Coolant Antifreeze FinalCharge GLOBAL Extended Life Coolant Antifreeze 9000 / 3 9000 / 3 OMV OMV Coolant Plus OMV Coolant SF 9000 / 5 9000 / 3 Panolin Panolin Antifrost MT-325 9000 / 5 Ravensberger Schmierstoffvertrieb GmbH RAVENOL Kühlerfrostschutz silikatfrei 9000 / 3 Recochem R 542 9000 / 3 Samyang Auto Cool S100 9000 / 5 Shell Glyco Shell Glyco Shell SF longlife Shell H
64 Approved fluids and lubricants Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Bantleon Avilub Antifreeze Mix (50%) 9000 / 5 BASF Kühlstoff G05-23/50 (50%) 9000 / 5 Castrol Ltd.
Approved fluids and lubricants 65 Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freecor NBI 6000 / 2 BASF Glysacorr G93-94 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 6000 6000 / 2 Ginouves York 719 6000 / 2 Old World A 216 6000 / 2 Valvoline ZEREX G-93 6000 / 2 Remarks Coolant additives for Series 2000, 4000 Marine application (raw
Approved fluids and lubricants Manufacturer Brand name Runtime Hour / Year Clariant Genatin Super 9000 / 3 Detroit Diesel Power Cool Antifreeze Power Cool Off-Highway 9000 / 3 9000 / 5 Deutsche BP Aral Antifreeze Extra ARAL Antifreeze SF Castrol Antifreeze NF Castrol Antifreeze SF Veedol Antifreeze NF Veedol Antifreeze SF 9000 / 5 9000 / 3 9000 / 5 9000 / 3 9000 / 5 9000 / 3 Fuchs Fricofin Maintain Fricofin Maintain Fricofin G12 Plus 9000 / 5 9000 / 5 9000 / 3 Ginouves York 716 9000 / 5 I
Approved fluids and lubricants 67 Manufacturer Brand name Runtime Hour / Year Univar BR Standard Blue Antifreeze 9000 / 5 Valvoline Zerex G-05 Zerex G-48 Zerex G-30 9000 / 5 9000 / 5 9000 / 3 Remarks Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Bantleon Avilub Antifreeze Mix (50%) 9000 / 5 BASF Kühlstoff G05-23/50 (50%) 9000 / 5 Castrol Ltd.
68 Approved fluids and lubricants Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freeco NBI 6000 / 2 BASF Glysacorr G93-94 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 6000 6000 / 2 Ginouves York 719 6000 / 2 Old World A216 6000 / 2 Valvoline ZEREX G-93 6000 / 2 Remarks Coolant additives for Series 2000, 4000 Marine application (raw w
Approved fluids and lubricants 69 TIM ID: 0000020848 – 003 Corrosion-inhibiting antifreeze concentrate Manufacturer Brand name Runtime Hour / Year Addinol Antifreeze Super 9000 / 5 Arteco Freecor SPC [EU Code 502247] Havoline Extended Life Coolant [EU Code 30379] (XLC) 9000 / 3 9000 / 3 Ashland Drewgard ZX 9000 / 3 Avia Antifreeze APN 9000 / 5 BASF Glysantin Glysantin Glysantin Glysantin Glysantin Glysantin 9000 / 5 9000 / 5 9000 / 5 9000 / 5 9000 / 3 9000 / 3 Bucher Motorex Antifreeze
Approved fluids and lubricants Manufacturer Brand name Runtime Hour / Year Ginouves York 716 9000 / 5 Ineos C2272 9000 / 3 Krafft Refrigerante ACU 2300 Energy Plus K-140 9000 / 3 9000 / 3 Maziva INA Antifriz Al Super 9000 / 5 MOL-LUB EVOX Plus G05 Antifreeze concentrate EVOX Plus concentrate EVOX Extra G48 Antifreeze concentrate 9000 / 5 9000 / 5 9000 / 5 Nalco Nalcool 4070 Nalcool 5990 9000 / 3 9000 / 3 OAO Cool Stream Premium C 9000 / 3 Old World Fleetcharge SCA Precharged Heavy
Approved fluids and lubricants 71 Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Arteco Havoline Extended Life Coolant + B2 50/50 OF01 [EU Code 33073] (50%) Havoline Extended Life Coolant + B2 40/60 OF01 [EU Code 33069] (40%) Havoline Extended Life Coolant + B2 35/65 OF01 [EU Code 33074] (35%) 9000 / 3 Bantleon Avilub Antifreeze Mix (50%) 9000 / 5 BASF Kühlstoff G05-23/50 (50%) 9000 / 5 Caltex Caltex Extended Life Coolant Pre-Mixed 50/50 [Code 51060
72 Approved fluids and lubricants Corrosion-inhibiting antifreeze ready mixtures Manufacturer Brand name Runtime Hour / Year Arteco Havoline Extended Life Coolant + B2 50/50 OF01 [EU Code 33073] (50%) Havoline Extended Life Coolant + B2 40/60 OF01 [EU Code 33069] (40%) Havoline Extended Life Coolant + B2 35/65 OF01 [EU Code 33074] (35%) 9000 / 3 Caltex Caltex Extended Life Coolant Pre-Mixed 50/50 [Code 510609] (50%) 9000 / 3 Chevron Havoline Dexcool Extended Life Prediluted 50/50 Antifreeze Cool
Approved fluids and lubricants 73 Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freecor NBI Havoline Extended Life Corrosion Inhibitor [EU Code 32765] (XLI) 6000 / 2 6000 / 2 BASF Glysacorr G93-94 6000 / 2 Caltex XL Corrosion Inhibitor Concentrate [Code510533] 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A 216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 2000 Power Cool Plus 6000 6000 / 2 6
74 Approved fluids and lubricants Water-soluble corrosion inhibitors concentrates Manufacturer Brand name Runtime Hour / Year Arteco Freecor NBI 6000 / 2 BASF Glysacorr G93-94 6000 / 2 CCI A 216 6000 / 2 CCI Manufacturing Corporation A 216 6000 / 2 Chevron Texcool A – 200 6000 / 2 Detroit Diesel Power Cool Plus 6000 6000 / 2 Ginouves York 719 6000 / 2 Old World A 216 6000 / 2 Valvoline ZEREX G-93 6000 / 2 Remarks Preservatives For details and special information, see chapter
Approved fluids and lubricants 75 Corrosion inhibitors for external preservation Manufacturer Brand name Castrol Ltd.
Approved fluids and lubricants TIM ID: 0000020848 – 003 76 A001061/33E 08-01 © MTU
Preservation Specifications 7 77 Preservation Specifications Preliminary note Please note the following warnings in bold type: Caution! Work which has to be carried out exactly in order to avoid danger to persons. Attention! Work which has to be carried out exactly in order to avoid damage or destruction of material. Note: If a particular aspect requires special attention while work is being carried out.
78 Preservation Specifications Preserving diesel engines Out-of-service period of < 1 month with engines installed Engines do not need to be preserved separately. It is sufficient to close the emergency-air shutoff flaps, if fitted. Out-of-service period of 1 – 3 months with engines installed or removed Run engine up to operating temperature, then run up to rated speed for about 30 seconds and then shut down at rated speed. The engine must not be started again.
Preservation Specifications 79 Preservation of combustion chamber on new engines • Clean engine if necessary. • Fill with initial operation corrosion-inhibiting oil up to the “Min” mark at least. • Clear access to the charge-air pipe. This may require removal of the flame-start canisters, sensors, covers or pipes. Access to the charge-air pipe must be available after the intercooler, after the pressure fine filter / air filter and after the turbocharger. • Bar warm engine with starting equipment.
80 Preservation Specifications • Seal check sheet in a clear plastic envelope and attach to engine at a clearly visible location. • Complete the check sheet after completion of preservation work. • Seal supply and drain lines of: • Coolants • Fuel • Engine oil Preserving diesel engines • • • • Remove sealed covers from combustion-air inlet and exhaust outlet. Preserve combustion chamber (see item Preservation of combustion chamber).
Preservation Specifications 81 • While the engine is turning, fill with initial operation corrosion inhibitor oil in accordance with the current MTU Fluids and Lubricants Specifications A001061/.. for approx. 15 seconds with a fine atomizer spray gun into the charge air manifold openings. • The starter unit must only be used to bar the engine if the engine is filled at least up to the “Min” mark and the oil filters are filled with initial operation corrosion-inhibiting oil.
82 Preservation Specifications Special packing Special packing must be carried out for storage outdoors, immediately following preservation if possible, for engines which are to be taken out of service for more than 36 months or which are to be transported by sea or in polar or tropical regions, see Section (→ Page 78)and (→ Page 80). Likewise, special packing is also usually advisable for protecting the engine against corrosion during shorter periods of storage.
Preservation Specifications 83 Desiccant Desiccant, mostly silica gel, is the name usually given to water-absorbing materials as used in the special packing. The desiccant is in packs of highly-permeable (for water vapour) and strong material (e.g. natron crepe paper) which are placed in the transport package. Desiccant pack The following drying-agent packs are used for transport packing: • MTU-No. 49542 desiccant 125 g = 4 units • MTU No. 49543 desiccant 259 g = 8 units • MTU-No.
84 Preservation Specifications Note: If the laminated aluminum foil is replaced or repaired following damage, the calculation for the desiccant required (DU) must be carried out again as follows (example) (→ Page 83).
Preservation Specifications MTU No. MTU No. MTU-No. MTU-No. MTU-No. MTU No. MTU No. MTU No. MTU No. MTU No. 85 20447 Humidity indicator 20448 Viewing window 49542 desiccant 125 g = 4 units 49543 desiccant 250 g = 8 units 49544 desiccant 500 g = 16 units 49545 desiccant 1000 g = 32 units 49576 Laminated aluminum foil 1.00 m wide 49577 Laminated aluminum foil 1.25 m wide 49579 Laminated aluminum foil 1.50 m wide 49578 PE (polyethylene) foam foil 1.
86 Preservation Specifications Coat the intermediate pads liberally with non-hardening sealant (Loctite 5970, MTU Part No. 50773) around the studs. TIM ID: 0000010139 – 006 After positioning the aluminum foil over the studs, coat liberally around the stud holes with non-hardening sealant (Loctite 5970, MTU Part No. 50773).
Preservation Specifications 87 Position the second hard-rubber pads. TIM ID: 0000010139 – 006 For additional protection of the laminated aluminum foil, position foam foil over the upper hard-rubber pad. The complete system is compressed and sealed after the engine mounts are installed and secured.
88 Preservation Specifications Installation of Humidity Indicator The holes for the indicator and the viewing window are to be cut into the laminated aluminum foil in a clearly visible position and as far as possible from the desiccant units. The viewing window must be so positioned that the engine No. can be checked. TIM ID: 0000010139 – 006 Screw in the humidity indicator and the viewing window.
Preservation Specifications 89 Cushioning of engine edges and corners Engine edges and corners, which could damage the laminated aluminum foil, must be cushioned using foam foil or foam rubber. Location of desiccant units Use the formula (→ Page 83) to calculate the required number of desiccant units and put them in place. The desiccant units must be arranged in the upper third of the envelope and attached to the engine, hanging free wherever possible.
90 Preservation Specifications Laminated aluminum foil sealing Use a manual foil-welding unit suitable for aluminum laminate foils to seal the aluminum laminate envelope (→ Page 92). TIM ID: 0000010139 – 006 Prior to final sealing of the aluminum laminate envelope, use a vacuum pump (e.g. vacuum cleaner) to extract the entrapped air.
Preservation Specifications 91 As a consequence of the resulting pressure drop, the envelope must shrink into light contact with the engine. Excessively heavy contact must be avoided as friction damage could result during transportation. Note: When the air is extracted, the air humidity is eliminated, thus ensuring a favorably low initial level of moisture in the packaging. Extraction of the air also verifies that the envelope is free of leaks.
92 Preservation Specifications Manual welding unit TIM ID: 0000010139 – 006 A supplier of foil-welding units is, for example: W.
Preservation Specifications 93 Form Sheets Preservation Check Sheet Engine model: .............................. Engine No. .............................. Acceptance date: .............................. Correct completion of the preservation tasks as specified in the preservation instructions must be certified on this check sheet by the person completing the various tasks. Tasks completed Date Name Lubrication system Preserved with preservation oil. Brand of oil used: ..................................
94 Preservation Specifications Monitoring Sheet for Engines in Special Packing Engine model: .............................. Engine No. .............................. Date of delivery: .............................. The following checks are to be made before, during and at the end of the engine storage period and correct execution must be confirmed by date and signature. Note: With new products, entry of the delivery date is mandatory. No.
Preservation Specifications 95 Check sheet for depreservation of engines in special packing Check sheet for engine depreservation Attention! Before opening the envelope, read this check sheet carefully and follow the instructions exactly, especially those requiring contact with MTU. 6. Record the date of depreservation on the Monitoring Sheet. Attention:a. If all 3 fields are blue, everything is OK b. If the 30% and 40% sections are partly or totally pink, check the envelope for damage.
Preservation Specifications TIM ID: 0000010139 – 006 96 A001061/33E 08-01 © MTU
Flushing and Cleaning Specifications for Engine Coolant Systems 97 8 Flushing and Cleaning Specifications for Engine Coolant Systems General information These cleaning specifications are for the engine cooling systems in MTU diesel engines In the course of time, sludge deposits from aging coolant additives can accumulate in the cooling system. Reduced cooling capacity, clogged vent lines and drain points and dirty coolant level sight-glasses can result.
98 Flushing and Cleaning Specifications for Engine Coolant Systems Approved Cleaning Products Product name Manufacturer Concentration for use Order No.
Flushing and Cleaning Specifications for Engine Coolant Systems 99 Drain off cleaning agents and flush the engine cooling system with fresh water. Take flush-water sample (engine-coolant-sample extraction cock). Measure pH-value of the flush-water sample (MTU test kit or electric pH-value measuring device). If pH-value after flushing is only slightly above pH-value of fresh water, (pH-value difference < 1): Fill system with treated coolant and start engine.
Flushing and Cleaning Specifications for Engine Coolant Systems TIM ID: 0000010140 – 004 100 A001061/33E 08-01 © MTU
Revision overview from version A001061/33 to A001061/32 101 9 Revision overview from version A001061/33 to A001061/32 General section All information on the Series 1800 has been taken from MTU Fluids and Lubricants Specifications A001061/32. The Series 1800 has its own MTU Fluids and Lubricants Specifications, which are available under publication number A001062/.. Page Subject Action Measure 1 Requirements of the engine oils for MTU approval added Oil category 2.
102 Revision overview from version A001061/33 to A001061/32 Page Subject Action Measure 14 Distillate Fuels added to warning Distillate fuels according to ASTM D 975–06 must only be used, ... 15 Marine Distillate Fuels omitted (with DMA according to ISO 8217) Series 8000 M71: generally usable Series 8000 M90: Approved for specific projects only.
