OPERATION AND PARTS MANUAL SERIES MODEL MVC98D2 ONE-WAY PLATE COMPACTOR (YANMAR L48V6 DIESEL ENGINE) Revision #1 (01/12/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Engine exhaust and some of its PAGE 2 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
NOTES MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
TABLE OF CONTENTS MQ MIKASA SERIES MVC98D2 PLATE COMPACTOR YANMAR L48V6F3R4AAW4 ENGINE Proposition 65 Warning .............................................. 2 Table Of Contents ...................................................... 4 Parts Ordering Procedures ........................................ 5 Safety Information ................................................. 6-10 Dimensions .............................................................. 11 Specifications .........................................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death. WARNING NEVER disconnect any emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. FUEL DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids.
SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifitng device has been properly secured to the lifting bail (hook) of the equipment. ALWAYS shutdown engine before transporting. NEVER lift the equipment while the engine is running.
DIMENSIONS C B D A Figure 1. MVC98D2 Reversible Plate Compactor Dimensions TABLE 1. DIMENSIONS REFERENCE LETTER DIMENSIONS IN. (MM) A 19.75 in. (502 mm.) B 26 in. (660 mm.) C 40 in. (1,016 mm.) D 22.75 in. (578 mm.) MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
SPECIFICATIONS TABLE 2. Specifications (Compactor) Models MVC-98D2 Centrifugal Force 3,350 lbs. (1,520 kg) Number of Vibrations 6,000 vibrations/min Traveling Speed 72 ft./min (22 meters/min) Plate Size (LxW) 19.6 x 22.0 in. (498 x 559 mm) Operating Weight 218 lbs. (99 kg) Water Tank Capacity 13.7 qt. (13.0 liters) Max. Area Of Compaction 7092 sq. ft./hr. Table 3. Specifications (Engine) Model Type Engine 2.7 in. x 1.8 in. (70 mm x 57 mm) Displacement 219 cc (13.
GENERAL INFORMATION Plate Compactor Frequency/Speed The Mikasa MVC98D2 is a walk-behind plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
COMPONENTS 4 2 3 1 10 9 8 5 7 6 Figure 2. MVC98D2 Components Figure 2 illustrates the location of the major components for the 5. MVC98D2 Plate Compactor. The function of each component is described below: Belt Cover – Remove this cover to gain acess to the V-belt. NEVER run the compactor without the V-belt cover. If the Vbelt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm. 1.
BASIC ENGINE 9 3 4 1 2 10 5 11 7 8 6 Figure 3. Engine Controls and Components The engine shown above is a YANMAR L48V6 engine (Figure 3). 7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is The engine must be checked for proper lubrication and filled low. DO NOT over fill. with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing.
SETUP Compactor Instructions The purpose of this section is to assist the user in the setting up of a NEW compactor. If your compactor is already assembled (vibration handle), then this section can be skipped. Steering Handle Assembly The steering handle is not attached to the compactor’s lower base at the time of shipment. To attach the steeering handle to the lower base assembly perform the following: Before packaging and shipping this MQ Mikasa Walk-Behind 1.
INSPECTION 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. CAUTION NEVER operate the unit in a confined area or enclosed area structure that does not provide ample free flow of air. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 0.84 quarts (0.80 liters). CAUTION ALWAYS wear approved eye and hearing protection before operating the unit.
INSPECTION V-Belt Check 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts. CAUTION NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves. CLUTCH PULLEY Figure 9. V-Belt Tension VIBRATOR PULLEY Figure 7. V-Belt Hazard 1.
OPERATION This section is intended to assist the operator with the initial start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field. Starting the Engine 4. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. 1. Open the fuel cock (Figure 11). Figure 14.
OPERATION/PREPARATION FOR LONG-TERM STORAGE CAUTION Make sure to follow all safety rules referenced in the safety information section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury. Normal Shut-Down Procedure: 1. Place the speed control lever in the IDLE position. Allow the engine to cool down for 2 to 3 minutes. 2. Next, place the speed control lever in the STOP position (Figure 16) to stop the engine.
MAINTENANCE CAUTION TABLE 6. MVC-98D2 ENGINE CHECK Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Inspection and Maintenance Service Tables. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7. TABLE 5.
MAINTENANCE Engine Oil Replacement Checking and the V-Belt 1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. After 200 hours of operation, remove the belt cover to check the Vbelt tension (Figure 19). 2. Drain the engine oil when the oil is warm as shown in Figure 17. 1. Remove the belt cover. 2. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts.
MAINTENANCE Checking and Replacing the Clutch Checking the Clutch 1. With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage. REMOVE 2. Clean the "V" groove as necessary. 3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage. VIBRATOR REMOVE Replacing the Clutch 1. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.
TROUBLESHOOTING TABLE 8. ENGINE TROUBLESHOOTING SYMPTOM Engine will not star t or star t is delayed, although engine can be turned over. At low temperatures engine will not star t. Engine fires but stops soon as star ter is switched off. Engine stops by itself during normal operation. Low engine power, output and speed. Low engine power output and low speed, black exhaust smoke. POSSIBLE PROBLEM SOLUTION Speed control lever is in "STOP" position? Set speed control lever to "START" position.
TROUBLESHOOTING TABLE 9. PLATE COMPACTOR TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Engine speed too low? Set engine speed to correct RPM. Clutch slips? Check or replace clutch. Travel speed too low, and vibration is V-belt slips? weak. Excessive oil in vibrator? Does not travel forward. SOLUTION Adjust or replace V-belt. Drain excess oil and fill to proper level. Malfunction in vibrator housing? Check eccentric, gears and counter weights. V-belt slips? Replace V-belt.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....
SUGGESTED SPARE PARTS MQ MIKASA MVC98D2 PLATE COMPACTOR W/YANMAR L48V6 DIESEL ENGINE 1 to 3 Units Qty. P/N Description 3 ......... 070100382 ....... V-BELT A38 (BLUE) 2 ......... 956100050 ....... THROTTLE WIRE 3 ......... 11465012590 ... ELEMENT, A/C W/PRE-FILTER 1 ......... 11429955040 ... CAP, FUEL TANK 1 ......... 11429976630 ... ROPE, RECOIL STARTER 2 ......... 11429935110 ... LUB. OIL FILTER COMPLETE 2 ......... 11425055121 ... FILTER, FUEL STAINER 1 ......... 11429955100 ... FILTER, FUEL OIL 4 ......
NAMEPLATE AND DECALS ASSY. 2 1 CAUTION ATTENZIONE ATENÇAÕ PRECAUCION * Read operator’s manual carefully before use. * Libre le manual attentivement avant utillsation. * Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogfältig durch. * Prima dell’ uso leggere attentamente il manuale. * Lee com atenÇão o manual de instruÇões antes de usar. * Leer detenidamente el mamual de instrucciones antes de usar la maquina. NPA-769 J NPA-845 J 3 Serial No. Model No. CONTACT MQ PARTS DEPT.
NAMEPLATE AND DECALS ASSY. NO. 1 2 3 4 5 6 7 8 PART NO. 920208450 920207690 920210660 920201580 920101410 920105070 920208350 PART NAME QTY. REMARKS DECAL, LIFTING POSITION 1 NPA-845 DECAL, CAUTION (MANUAL) 1 NPA-769 PLATE, SERIAL NO ..................................... 1 ......... CONTACT MQ PARTS DEPT.
BODY ASSY. PAGE 30 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
BODY ASSY. NO. PART NO.
BODY ASSY. PAGE 32 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
BODY ASSY. CONTINUED NO. A 151 152 * 153 * 155 * 156 157 * 158 * 159 * 160 * 161 * 162 * 163 * 164 * 165 * 166 167 168 168-1 169 170 171 172 173 174 175 PART NO. 362910060 956100050 362341550 362910090 362455630 362455620 050100450 050200100 031110160 032110180 096206006 020410060 022131008 096208020 *020408050 001220620 030206150 031106100 022130605 511010040 954406820 959406800 020306050 10210067080 020306050 952401690 PART NAME QTY. REMARKS THROTTLE LEVER ASSY. ........................... 1 .........
VIBRATION ASSY. PAGE 34 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
VIBRATION ASSY. NO. A 61 * 62 * 63 * 64 * 65 * 66 * 68 * 69 * 70 * 71 * 72 * 73 * 74 * 75 * 76 * 78 * 79 * 80 * 81 * 82 * PART NO. 416910030 416115991 953400170 953405260 001221640 939216499 031116260 416215530 040406211 416338900 416338910 416338920 060803060 050101000 001220825 030208200 416454430 951405240 952404250 001221025 030210250 PART NAME QTY. REMARKS VIBRATOR ASSY. ......................................... 1 .........
WATER TANK ASSY. PAGE 36 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
WATER TANK ASSY. NO. 111 112 113 114 115 116 117 118 120 121 * 122 * 123 * 124 * PART NO. 416910010 033910050 953406390 954403241 416338930 416338940 416452750 001740825 416452790 954300342 001241030 033910010 022910180 PART NAME QTY. REMARKS WATER TANK ASSY. (ORANGE) ................. 1 ......... INCLUDES ITEMS W/ * WASHER 14.5 X 30 X 1.
TRANSPORT WHEEL ASSY. PAGE 38 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
TRANSPORT WHEEL ASSY. NO. 1 2 3 4 5 6 PART NO. 416116160 959404310 031120320 025203030 416454150 025403025 PART NAME WHEEL SHAFT WHEEL 150X42 WASHER, FLAT M20 SPLIT COTTER PIN 3X30 ROLLER SPRING PIN 3X25 QTY. 1 2 2 2 2 3 REMARKS MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
CYLINDER BLOCK ASSY. PAGE 40 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
CYLINDER BLOCK ASSY. NO. 1 5 6 7 8 9 10 11 12 13 14 20 21 22 33 34 35 36 37 38 39 40 45 * 45 45 48 49 50 53 54 56# 57 58 59 60 61 62 PART NO.
CYLINDER HEAD ASSY. PAGE 42 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
CYLINDER HEAD ASSY. NO. 1 6 7 8 9 10 11 12 13 * 14 * 16% 17% 18 * 20$ 21$ 22 * 23 24 25 26 27 28 29 30 31 32 33 35# 38# 39# 55 PART NO.
AIR CLEANER ASSY. PAGE 44 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
AIR CLEANER ASSY. NO. 1 2 3 4 * 5 * 6 * 7 * 8 * 10 $ * 11 13 14 15 16 17 PART NO. 11429912210 11429912300 11428812511 11465007450 11428812520 11428812532 11425212560 11465012590 11465012550 11425212550 11477112010 11477112200 26106060252 26226060142 26226060552 PART NAME QTY. REMARKS GASKET, AIR CLEANER 1 U- NUT 3 CLEANER, AIR ASSY. ................................ 1 .............. INCLUDES ITEMS W/ * LABEL, AIR CLEANER 1 COVER COMPL. 1 CASE, AIR CLEANER 1 SEAL WASHER M8 1 ELEMENT W/ PRE- FILTER .........
MUFFLER ASSY. PAGE 46 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
MUFFLER ASSY. NO. 18 24 27 28 29 30 PART NO. 11429913200 11428813500 26106060142 26216080182 26366080002 11429913800 PART NAME MUFFLER GASKET MUFFLER ASSY. BOLT M6X14 PLATED STUD M 8X 18 PLATED NUT M 8 EXHAUST DEFLECTOR QTY. 1 1 2 2 2 1 REMARKS MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
CRANKSHAFT AND CAMSHAFT ASSY. PAGE 48 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
CRANKSHAFT AND CAMSHAFT ASSY. NO. 1 6 7 8 10 19 20 21 24 27 * 61 66 67 68 69 PART NO. 71429514580 11429914200 11477114260 11425014451 71477221701 11429921220 11429921550 22512040120 11429921590 11426221600 71477028531 24101062020 16031014550 22512050300 26106080202 PART NAME QTY. REMARKS CAMSHAFT (D) ASSY. 1 TAPPET 2 TAPPET, F.O. 1 PUSH ROD 2 CRANKSHAFT ASSY. 1 NUT 1 FLYWHEEL WASHER 1 KEY 4X 12 1 FLYWHEEL ASSY. ...................................... 1 ..............
PISTON ASSY. PAGE 50 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
PISTON ASSY. NO. 28 28 28 30# 30# 30# 36 37 38 41 * 42 * 42 42 44 * PART NO. 71429522720 71429522620 71429522580 71429522500 71429522540 71429522550 11429922300 22252000190 71429923700 11926523200 71477023600 71477023610 71477023620 11477023100 PART NAME QTY. REMARKS PISTON W/RINGS (D) STD. ........................ 1 .............. INCLUDES ITEMS W/# PISTON W/RING OS=0.25 .......................... 1 .............. INCLUDES ITEMS W/# PISTON W/RING OS=0.50 .......................... 1 ..............
LUB. OIL PUMP AND GOVERNOR ASSY. PAGE 52 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
LUB. OIL PUMP AND GOVERNOR ASSY. NO. 1 7 9 10 11 12 14# 15 16 22 23 25 * 29 30 31 32 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 60+ 61+ 62 PART NO.
COOLING AND STARTING DEVICE ASSY. PAGE 54 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
COOLING AND STARTING DEVICE ASSY. NO. 1 2 4 5 6 7 8 10 11 * 13 * 15 * 17 * 19 * 20 * 21 * 22 * 23 * 24 * 25 26 27 29 30 PART NO. 11429945210 26106060122 11429545100 11429945300 11429945310 11429945330 11429945350 11429976250 11429976500 11429976520 11439976530 11439976540 11439975550 11439976560 11439976570 11439976580 11439976620 11429976630 11429976590 26106060082 26106060122 11429976600 11429976610 PART NAME QTY.
FUEL INJECTION PUMP ASSY. PAGE 56 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
FUEL INJECTION PUMP ASSY. NO. 1 2 * 3 * 4 * 5 * 11 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 23 # 24 # 25 # 26 # 27 # 28 # 29 # 32 #% 33 # 44 PART NO. 71477551100 10554651020 11425051080 11425051160 11435051200 11425051300 10554651330 11425051340 12455051350 11425051600 11425051640 11425051650 22351020006 22351030008 71477553101 11477153001 11959353080 11425053120 11959353130 11477553140 11477553210 11477553100 11477553330 11425053400 11477159803 PART NAME QTY. REMARKS INJECTION PUMP ASSY., F .........
FUEL TANK AND FUEL LINE ASSY. PAGE 58 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
FUEL TANK AND FUEL LINE ASSY. NO. 1 3# 4# 5# 6# 7# 8 9% 10# 11 12 13+ 14 15 16 17 18 19 20 * 21 * 22 23 PART NO. 71429955720 10530055080 23414080000 11429955100 11429955040 11429955201 11425055121 11425055130 11429955210 11429955230 11425055301 24341000150 11429955810 22117080000 26106080452 26368060002 26106060162 11477059030 11427059010 11426859061 12472259050 11425059060 PART NAME QTY. REMARKS FUEL TANK, BLACK ..................................... 1 .............
TOOLS, LABELS AND GASKET SET ASSY. PAGE 60 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
TOOLS, LABELS AND GASKET SET ASSY. NO. 3 4 5 6 7 10 11 * 12 * 13 * 14 * 15 * 16 17# 23# 24# 25# 26# 27# 28# 29# 30# 31# 32# 33# 34# 35# 36# 37# 38# PART NO.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
