PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. MQ POWER DCA-150SSJU DCA-150SSJU2 TM WHISPERWATT GENERATOR Parts List No. M3870300254 Revision #3 (09/07/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 SERVICE DEPARTMENT: 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ............................................... 3 Table Of Contents ........................................................ 4 Parts Ordering Procedures .......................................... 5 Rules for Safe Operation .......................................... 6-9 Towing Rules for Safe Operation ............................... 10 Trailer Safety Guidelines ............................................ 11 Trailer Specifications .....................................
PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-150SSJU portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION CAUTION CAUTION: CAUTION CAUTION: NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION CAUTION: ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened.
RULES FOR SAFE OPERATION Battery CAUTION CAUTION: ■ Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: ■ NEVER Run engine without air filter. Severe engine damage may occur. ■ Always service air cleaner frequently to prevent carburetor malfunction.
RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generator. ■ If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
DCA-150SSJU — TOWING RULES FOR SAFE OPERATION Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-150SSJU — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
DCA-150SSJU — TRAILER-SPECIFICATIONS Table 1. Specifications MODEL APPLICATION FU E L C E LL BRAKE SYSTEM GVWR FRAME LENGTH FRAME WIDTH JACK STAND TRLR-10W SDW225, SGW250,TLW300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10 DCA10, TLG12, DCA-15 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10XF DCA10, TLG-12, DCA15, TLW-300 52 GAL NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-225W WELDERS, D A 7000S S NO NO 2200LB S 85" 42" 800LB .
DCA-150SSJU — TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION TRLR-10W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-225W 2" B A LL C LA S S 2 ADJUSTABLE 175-13B 13X4.
DCA-150SSJU — TRAILER BRAKING SYSTEM Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Electric Brakes Electrically actuated brakes (Figure 2) are similar to hydraulic brakes.
DCA-150SSJU — TRAILER BRAKING SYSTEM Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage. Figure 3 below displays the major hydraulic/air/surge brake components that will require inspection and maintenance.
DCA-150SSJU — TRAILER TIRES & SUSPENSION Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install an inner tube to correct a leak through the rim.
DCA-150SSJU — TRAILER TIRES & SUSPENSION Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SHACKLE BOLT SPRING EYE BOLT SNUG FIT ONLY. PARTS MUST ROTATE FREELY. LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY. MIN-30 MAX-50 SHOULDER TYPE SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer.
DCA-150SSJU — TRAILER WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric Brake Troubleshooting Symptom Possible Cause Solution No Brakes or Intermittent Brakes Any open circuits or broken wires? Find and correct. Any short circuits? Find and correct. Faulty controller? Test and correct. Any loose connections? Find and repair. Ground wire secure? Find and secure. Grease or oil on magnets or linings? Clean or replace. Connections corroded? Clean and correct cause of corrosion.
DCA-150SSJU — TRAILER-BRAKE TROUBLESHOOTING Table 6. Hydraulic Brake Troubleshooting Symptom Possible Cause Solution No Brakes Brake line broken or kinked? Repair or replace. Weak Brakes or Brakes Pull to One Side Brake lining glazed? Reburnish or replace. Trailer overloaded? Correct weight. Brake drums scored or grooved? Machine or replace. Tire pressure correct? Inflate all tires equally. Tires unmatched on the same axle? Match tires.
DCA-150SSJU — GENERATOR DECALS The DCA-150SSJU generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — GENERATOR DECALS PAGE 22 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-150SSJU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star w ith Neutral Zig Zag Phase 3 Single Standby Output 165 KVA (132 KW) 96K W Prime Output 150 KVA (120 KW) 87K W Voltage 240V or 480V 240/120V Frequency 60 Hz S peed 1800 rpm Power Factor 0.8 1 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
DCA-150SSJU — GENERAL INFORMATION DCA-150SSJU FAMILIARIZATION Open Delta Excitation System Generator The DCA-150SSJU generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.
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DCA-150SSJU ___ MAJOR COMPONENTS Figure 6. Major Components PAGE 26 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — DIMENSIONS Figure 7. Dimensions DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — CONTROL PANEL The definitions below describe the controls and functions of the DCA-150SSJU " Control Panel " (Figure 8). 1. Main Circuit Breaker – This three-pole, 400 amp main breaker is provided to protect the UVW voltage output terminals from overload. 2. AC Ammeter – Indicates the amount of current the load is drawing from the generator. 3.
DCA-150SSJU — ENGINE OPERATING PANEL S/N 7600091~ Figure 9. Engine Operating Panel PAGE 30 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — ENGINE OPERATING PANEL (With Engine Controller) The definitions below describe the controls and functions of the DCA-150SSJU " Engine Operating Panel " with Serial Number greater than7600090 (Figure 9). C. 1. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position. 2. 3. 4. 5. 6. 7. 8. using variable resistive values from the oil pressure sending unit.
DCA-150SSJU — ENGINE OPERATING PANEL UP TO S/N760090 Figure 10. Engine Operating Panel PAGE 32 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — ENGINE OPERATING PANEL (With Key Switch) The definitions below describe the controls and functions of the DCA-150SSJU " Engine Operating Panel " (Figure 10). 1. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position. 2. Panel light switch- When activated, will turn on control panel light. 3.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel The “Output Terminal Panel” is provided with the following: z Three 240 output receptacles, 50 amp z Two 120V output receptacles, 20 amp z 3 Circuit Breakers 240V @50 amps z 2 GFCI Circuit Breakers 120V@ 20amps Connecting Load Loads can be connected to the generator by the UVW Lugs or the convenience receptacles. (See Figure 13).
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW NOTE Legs O and Ground are considered Bonded Grounds. FIGURE 14. Output Terminal Panel DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage selector switch and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary. See the table below (Table 8) for a list of available voltages the generator is able to supply.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW 240/120V Hard Wire Hookup 480/240V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 333.3 amps each on three different circuits. (See Figure 21 below.) The voltage selector switch must be set at the single phase 240/ 120V position. (See Figure 20 below.) The output terminal panel, when suppling single phase 240 volts, will provide one leg only with 166.7 amps available.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 480/277V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See Figure 24 below.) Single Phase: 480V, 440V, or 416 Volt The following connection, with the voltage selector switch locked into the 3 phase 480/277V position (See Figure 27), can offer SINGLE PHASE power at 480V, 440V, or 416V.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 240/139V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 29 below.) Single Phase: 240V, 220V, or 208 Volt The following connection, with the voltage selector switch locked into the 3 phase 240/139V position (See Figure 32), can offer SINGLE PHASE power at 240V, 220V, or 208V.
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- Single Phase 240/120V Position The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 34 below.) Single Phase: 120 Volt The following connection, with the voltage selector switch locked into the single phase 240/120V position (See Figure 34), will offer SINGLE PHASE power at 120V.
DCA-150SSJU — INSTALLATION Outdoor Installation CAUTION : Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. An electric shock may happen when vibrators are used.
DCA-150SSJU — INSTALLATION Figure 38. Typical Generator Grounding Application CAUTION : Always check Local, State, and Federal laws before grounding generator set. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-150SSJU generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. To protect the generator from an overload, a 3-pole, 400 amp, main circuit breaker is provided to protect the UVW output terminals from overload.
DCA-150SSJU — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 39) on the dipstick. See Table 12 for proper selection of engine oil. Fuel Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity.
DCA-150SSJU — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 13 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.
DCA-150SSJU — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 41) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. Wiring Inspect the entire generator for bad or worn electrical wiring or connections.
DCA-150SSJU — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-150SSJU — GENERATOR START-UP PROCEDURE 2. Connect the load to the UVW terminals as shown in Figure 40. These terminals can be found on the output The engine's exhaust contains harmful terminal panel, (see page 35 Figure 14). To gain access emissions. ALWAYS ventilate the to the output terminals lift the UVW cover. Tighten exhaust when operating inside tunnels, terminal nuts securely to prevent load wires (Figure 43) excavations or buildings. Direct exhaust from slipping out. away from nearby personnel.
DCA-150SSJU — GENERATOR START-UP PROCEDURE (WITH KEY) 4. Close all engine enclosure doors (Figure 45). Figure 50. Engine Throttle Lever (high) 10. The generator's frequency meter (Figure 51) displays the 60 cycle output frequency in HERTZ. Figure 45. Engine Enclosure Doors 5. When starting the generator in COLD weather conditions, press and hold the engine preheat button (Figure 46). Figure 51. Frequency Meter (Hz) Figure 46. Engine Pre-Heat Button 6.
DCA-150SSJU — GENERATOR START-UP PROCEDURE (WITH KEY) 12. The ammeter (Figure 54) will indicate zero amps with no 15. The tachometer (Figure 57) will indicate the speed of load applied. When a load is applied, this meter will the engine when the generator is operating. Under normal indicate the amount of current that the load is drawing operating conditions this speed is approximately 1800 from the generator’s alternator. RPM’s. 20 40 0 60 75 A Figure 54. Ammeter (No Load) 13.
DCA-150SSJU — START-UP PROCEDURE (MANUAL-CONTROLLER) Begin start-up procedure 1-3 on page 49. 4. Close all engine enclosure doors (Figure 60). 9. After engine starts, verify that the "Engine Running" status LED (Figure 65) on the Engine Controller display is "ON" (lit). If any faults light, the engine will shut down. See troubleshooting tables for guidance. Figure 60. Engine Enclosure Doors 5. When starting the generator in COLD weather conditions, press and hold the engine preheat button (Figure 61).
DCA-150SSJU — START-UP PROCEDURE (MANUAL-CONTROLLER) Figure 72. Coolant Temperature Gauge Figure 68. Voltage Meter (Volts) 16. The tachometer (Figure 73) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’s. Figure 69. Voltage Adjust Control Knob 13. The ammeter (Figure 70) will indicate zero amps with no load applied.
DCA-150SSJU — START UP PROCEDURE (AUTO) With an Engine Controller, starting the generator in the "AUTO" mode is similar to starting the generator in the "MANUAL" mode, with a few exceptions. CAUTION: CAUTION: If the generator is in auto mode, the engine may crank and attempt to start without warning. KEEP ALL UNAUTHORIZED PERSONNEL AWAY. When running the generator in the AUTO mode, remember the generator can start up at any time without warning.
DCA-150SSJU — SHUTDOWN PROCEDURE ENGINE SHUTDOWN (Key) To shutdown the generator, use the following procedure: ENGINE SHUTDOWN (Engine Controller) To shutdown the generator, use the following procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 75) to the “OFF” position. 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 77) to the “OFF” position. Figure 75. Main, GFCI and Load circuit breakers Figure 77. Main, GFCI and Load circuit breakers 2.
DCA-150SSJU — MAINTENANCE General Inspection Cleaning the Fuel Strainer Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak.
DCA-150SSJU — MAINTENANCE TABLE 16.
DCA-150SSJU — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 17). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 17. ENGINE TROUBLESHOOTING (part 1) SYMPTOM Engine does not start, black or gray exhaust gas, or deficient engine output.
DCA-150SSJU — TROUBLESHOOTING (ENGINE) TABLE 17. ENGINE TROUBLESHOOTING (part 2) SYMPTOM Engine revolution is not smooth. Engine speed rises and no voltage is present in AC power source. Engine speed rises and AC power voltage is too low or cannot be used. Engine speed rises and battery discharges too soon. Engine speed rises but engine seems overloaded. POSSIBLE PROBLEM SOLUTION Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-150SSJU — TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper the Engine and Radiator Troubleshooting (Table 18) and Atuo/ handling and maintenance inspections, but in the event of a On/Off Engine Controller Trouble shooting (if applicable) (Table breakdown, use the tables shown for diagnosis based on 19) . If the problem cannot be remedied, consult our company's business office or service plant. TABLE 18.
DCA-150SSJU — WIRING DIAGRAM (GENERATOR) DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — WIRING DIAGRAM (ENGINE W/ STARTER SWITCH) PAGE 62 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — WIRING DIAGRAM (ENGINE WITH CONTROLLER) DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-150SSJU — SUGGESTED SPARE PARTS DCA-150SSJU W/JOHN DEERE 6081TF001 diesel ENGINE 1 to 5 Units Qty. P/N Description 10 .............. 0602046379 .....................AIR FILTER 10 .............. 0602042591 .....................FUEL FILTER 10 .............. 0602041291 .....................OIL FILTER 1 ................ 0601808803 .....................CIRCUIT BREAKER 2 ................ 0602011492 .....................ENGINE FAN BELT 1 ................ 0602100056 .....................SWITCH, STARTER 5 .....
DCA-150SSJU — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — GENERATOR ASSY. GENERATOR ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 C0110000102 ROTOR ASS’Y 1 FIELD ASS’Y 1 FAN 1 COUPLING DISK 8 BALANCING PLATE 1 HEX. HEAD BOLT 10 LOCK WASHER 10 SET PLATE RECTIFIER 1 RECTIFIER .........................................................2 ................ PT 3610 SERGE ABSORBER ..........................................1 ................
DCA-150SSJU —CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO.
DCA-150SSJU —CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 70 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO. 36 37 38 M9220100004 0080200007 0601821370 39 40 41 42 43 44 45 46 47 48 49 0027104020 0602200478 0027105040 0602202592 011808015 0602202597 0027105015 0601823240 DYN110754000012 0027105015 LY2D12VD 0601823109 PYCA1 0027104020 0601840240 50 51 PART NAME QTY. REMARKS SET SCREW 1 SNAP RING 1 RECTIFIER ..................................................... 1 .........REPLACES 0601823240; DE 4503 MACHINE SCREW 1 EMERGENCY RELAY .............
CONTROL BOX ASSY. DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 72 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 1 PART NO.
DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 74 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 27 29 30 PART NO.
DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 76 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 PART NO.
DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 7600001 TO S/N7600090 S/N 7600091~ PAGE 78 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. 1 2 PART NO. M3357200112 M3357200122 M3357200132 M1354300304 0601840190 3 020108060 4 5 M1354200004 020108060 6 020108060 7 8 9 10 11 12 13 0605010550 M3354600004 M3354600104 0036203000 M3354300204 M3354300304 020108060 14 15 0602180106 020108060 16 17 0602180107 020108060 18 0207006000 952404470 19 0602100056 0602100028 0602100029 0601831594 0601831585 0601831584 0601831588 0602120096 20 21 PART NAME QTY.
DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 7600001 TO S/N7600090 S/N 7600091~ PAGE 80 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. 22 23 PART NO. 0602122093 0602122272 24 25 26 27 28 0602122272 0602123092 0602123261 0602121080 0602125090 0602103092 0601810245 29 30 31 0601810141 0601831330 ECU9988N 32 33 34 0601831340 0601831395 0027104035 0207004000 PART NAME QTY. REMARKS OIL PRESSURE GAUGE ............................ 1 ............. 100174 UNIT, OIL PRESSURE ................................ 1 .............
DCA-150SSJU —OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 13 14 15 16 17 18 19 20 21 22 23 PART NO.
DCA-150SSJU —BATTERY ASSY. BATTERY ASSY. PAGE 84 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —BATTERY ASSY. BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 0602220196 M9310500404 M9103000504 0602220921 0040006000 M3346900204 M3346900214 M3346900214 M3346900104 0013007025 0043007000 0043107000 0040516000 012210020 0040510000 PART NAME QTY. REMARKS BATTERY ........................................................ 1 .......... 4D- 2 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 LOCK WASHER 2 BATTERY CABLE ............................................ 1 ..........
DCA-150SSJU —MUFFLER ASSY. MUFFLER ASSY. PAGE 86 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 PART NO. M3330100202 0602300168 012210025 M3333000503 0602325066 M3333200104 0017110050 M3330400804 M3330400903 011008020 0602326062 PART NAME QTY. REMARKS MUFFLER ........................................................ 1 .......... S/N7600001 TO 7600030 MUFFLER ........................................................ 1 .......... S/N7600031~ HEX HEAD BOLT ............................................ 4 ..........
DCA-150SSJU —FUEL TANK ASSY. FUEL TANK ASSY. PAGE 88 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 PART NO. M3363000402 0605505070 M3363200204 M9310500104 011008020 0207308000 0222100660 1502025103C M9200200004 0150000018 011206020 M1363400104 0605515198 0602042420 0605512195 0602022793 0602042601 0191300100 0191300900 0191302400 0605515109 PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK 1 TANK BAND 2 SUPPORTER SHEET 4 HEX HEAD BOLT ............................................ 2 ..........
DCA-150SSJU —ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 90 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO.
DCA-150SSJU —ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 92 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 PART NO.
DCA-150SSJU —RUBBER SEAL ASSY. RUBBER SEALS ASSY. PAGE 94 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —RUBBER SEAL ASSY. RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 0228900955 0229200810 0228901120 0228901090 0228900520 0229201200 0229201140 0228801070 0228800680 0228800640 0228100665 0228100370 0228100300 0228100365 0228100280 0228100070 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY.
DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY. NAME PLATE ASSY. PAGE 96 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY. NAME PLATE ASSY. NO. PART NO. PART NAME 1 2 3 4 M1550000204 M1550000703 M3550000602 M3550000702 DECAL : NOTE ................................................................... 1 .............M15000020 DECAL : AUXILIARY OUTPUT ........................................... 1 .............M15000070 DECAL : GENERATOR CONTROL ................................... 1 .............M35000060 DECAL : ENGINE OPERATING ......................................... 1 .........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE DCA-150SSJU — PARTS AND OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE.
