Operation and Parts Manual Whisperwatt™ Series MODEL dca180SSI MODEL dca180SSIU 60hz generators (isuzu 6HK1X DIESEL ENGINE) PARTS LIST NO. C0870301604 Dca180SSSI PARTS LIST NO. M3870301404 Dca180SSIU Revision #1 (08/02/10) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
proposition 65 warning Diesel engine exhaust and some of page 2 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Table of Contents DCA180SSI/DCA180SSIU 60 Hz Generators Proposition 65 Warning............................................ 2 Reporting Safety Defects.......................................... 3 Table Of Contents..................................................... 4 Parts Ordering Procedures....................................... 5 Safety Information............................................... 6-11 Specifications......................................................... 12 Dimensions....................
www.mqpower.com Parts Ordering Procedures Ordering parts has never been easier! choose from three easy options: order via Internet (Dealers only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information general SaFeTY CauTIon never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. never operate this equipment when not feeling well due to fatigue, illness or when under medication. never operate this equipment under the influence of drugs or alcohol.
Safety Information engIne SaFeTY Danger The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free flow of cooling air. never operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
Safety Information Fuel SaFeTY Danger Do noT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” alWaYS inspect the hitch and coupling for wear. never tow a trailer with defective hitches, couplings, chains, etc.
Safety Information eleCTrICal SaFeTY Danger Do noT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers oFF before performing maintenance on the generator or making contact with output terminals.
Safety Information BaTTerY SaFeTY Danger Do noT drop the battery. There is a possibility that the battery will explode. Do noT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur. WarnIng envIronmenTal SaFeTY NOTICE Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
Specifications Model Type Armature Connection Phase Standby Output Prime Output Voltage - 1 Ø Voltage - 3 Ø Frequency Speed Power Factor Aux. AC Power Aux. Voltage/Output Dry Weight Wet Weight Model Type No. of Cylinders Bore x Stroke Displacement Rated Output Starting Coolant Capacity Lube Oil Capacity Fuel Type Fuel Tank Capacity Fuel Consumption Battery Table 1.
Dimensions Figure 1. Dimensions Table 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 41.33 in. (1,050 mm.) F 137.8 in. (3,500 mm.) B 41.33 in. (1050 mm.) G 67 in. (1,700 mm.) C 37.00 in. (940 mm.) H 48.8 in. (1,240 mm.) D 41.33 in. (1050 mm.) E 37.00 in. (940 mm.) DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Installation Figure 2. Typical Generator Grounding Application page 14 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
Installation Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
General Information Generator These MQ Power generators (Figure 3) are a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
Major Components Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Muffler Assembly 2 Air Filter Assembly 3 Generator Assembly 4 Output Terminal Panel Assembly 5 Battery Assembly 6 Output Receptacles Assembly 7 Engine and Radiator Assembly 8 Fuel Tank Assembly 9 Circuit Breaker Assembly 10 Engine Operating Panel Assembly 11 Generator Control Panel Assembly Figure 3. Major Components DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Generator Control Panel 1 7 2 DECREASE INCREASE V 6 U W OFF AUTO MANUAL OFF/RESET V-W 5 LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING W-U U-V OFF MOOOOO-20001Q 1000 4 3 2000 0 3000 RPM Figure 4. Generator Control Panel The definitions below describe the controls and functions of the DCA180SSIU Generator Control Panel (Figure 4). 1. Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage. 2.
Notes DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
ENGINE OPERATING PANEL Figure 5. Engine Operating Panel page 20 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENGINE OPERATING PANEL The definitions below describe the controls and functions of the Engine Control Panel (Figure 5). 1. Panel Light Switch — When activated will turn on control panel light 2. Panel Light — Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position. 3.
OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, V, and W output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 12) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
Load Application Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130—150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.
GENERATOR OUTPUTS Generator Output Voltages How to Read the Output Terminal Gauge A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by applying jumpers (6) to the voltage change-over board (Figure 13). To obtain some of the voltages as listed in Table 7 (see below) will require a fine adjustment using the voltage regulator (VR) control knob located on the control panel.
GENERATOR OUTPUTS/gauge reading Figure 14. Voltage Change-Over Board 3Ø 240V Configuration AC Voltmeter Gauge Reading Place the AC Voltmeter Change-Over Switch (Figure 15) in the W-U position and observe the phase to phase voltage reading between the W and U terminals as indicated on the AC Voltmeter Gauge (Figure 16) NOTICE The ammeter gauge will only show a reading when the Output Terminal Lugs are connected to a load and in use. Figure 15. AC Voltmeter Change-Over Switch Figure 16.
OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Voltage Regulator Control Knob.
OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation as shown in Figure 24. This configuration uses 6 jumper plates in 3 different positions. Remember there are 2 jumper plates at every position. Every jumper plate must be used. 1. Make sure the voltage change-over board is jumpered for 480V operation as shown in Figure 24. Figure 24. Voltage Change-Over Board 480V Configuration 2.
inspection/SETUP Circuit Breakers To protect the generator from an overload, a 3-pole, 500 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
inspection/SETUP Refueling Procedure: WARNING 1. Level Tanks — Make sure fuel cells are level with the ground. Failure to fuel do soand willitscause fuelare to spill from the Diesel vapors dangerous tank beforetoreaching full capacity (Figure 30). your health and the surrounding Figure 31. Fueling the Generator 3. NEVER overfill fuel tank — It is important to read the fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck (Figure 32). environment.
inspection/SETUP Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 10 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the “H” and the “L” markings. damage and wear and adjust it in accordance with the ISUZU Engine Owner’s Manual.
inspection/SETUP of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced. Before charging the battery with an external electric source, be sure to disconnect the battery cables. Battery Cable Installation ALWAYS be sure the battery cables (Figure 35) are properly connected to the battery terminals as shown below.
GENERATOR START-UP PROCEDURE (Manual) Before Starting CAUTION 1. Place the main, G.F.C.I., and aux. circuit breakers (Figure 36)engine’s in the OFF positioncontains prior to starting theemissions. engine. The exhaust harmful ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING Figure 39. MPEC Control Switch (Manual Position) 3.
GENERATOR START-UP PROCEDURE (Manual) Figure 43. Frequency Meter Figure 47. Oil Pressure Gauge 7. The generator’s AC-voltmeter (Figure 44) will display the generator’s output in VOLTS. 11. The coolant temperature gauge (Figure 48) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 167°~203°F (75°~95°C) (Green Zone). Figure 44. Voltmeter 8.
GENERATOR STart-up PROCEDURE (Auto mode) Figure 51. Ammeter (Load) 15. The generator will run until manually stopped or an abnormal condition occurs. Starting (Auto Mode) DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.
GENERATOR SHut-down PROCEDURes When starting generator in AUTO mode use the “Manual Start-up” procedure except where noted (see below). 2. Place the engine speed switch (Figure 55) in the “LOW” (down) position. 1. Perform steps 1 through 5 in the Before Starting section as outlined in the Manual Starting Procedure. 2. Place the engine speed switch (Figure 52) in the HIGH position Figure 55. Engine Speed Switch (Low) 3. Let the engine cool by running it at low speed for 3-5 minutes with no load applied.
Maintenance 10 Hrs DAILY X X X X X X Table 12.
Maintenance If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists. Fuel Addition Add diesel fuel (the grade may vary according to season and locations). Removing Water from the Fuel Tank After prolonged use, water and other impurities accumulate in the bottom of the tank.
Maintenance Check Oil Level Radiator Cleaning Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 28. The radiator (Figure 60) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube.
Maintenance Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles (OPTIONAL) This generator can be optionally equipped with two 120 VAC, 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. If the generator will be used daily, the battery should normally not require charging.
Trailer Maintenance Trailer Maintenance This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment. The definitions below describe some of the major components of a typical trailer that would be used with generator. 1.
Trailer Maintenance Brakes Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 62 displays the major hydraulic surge brake components that will require inspection and maintenance.
Trailer Maintenance Tires/Wheels/Lug Nuts as detailed in Table 15. Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. Tire Wear/Inflation CAUTION Tire inflation pressure most important factorwhen in tire ALWAYSis the wear safety glasses life. Pressure should be checked cold before operation DO removing or installing force fitted parts.
Trailer Maintenance Figure 64. Wheel Lug Nuts Tightening Sequence 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 64). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 16. 3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically. NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts. Table 16.
Trailer Wiring Diagram Figure 65. Trailer/Towing Vehicle Wiring Diagram page 46 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
Generator Wiring Diagram Figure 66. Generator Wiring Diagram DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Engine Wiring Diagram Figure 67. Engine Wiring Diagram page 48 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
controller Wiring Diagram Figure 68. Controller Wiring Diagram DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Troubleshooting (Generator) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 17 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. Symptom No Voltage Output Low Voltage Output High Voltage Output Circuit Breaker Tripped Table 17.
Troubleshooting (Engine Controller) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 18 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. Table 18. Engine Controller Troubleshooting (MPEC) Symptom Possible Problem Solution Low oil level? Fill oil level.
Troubleshooting (Diagnostic lamp) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 69) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 69. Diagnostic Panel Method of Operation 1. Normally, the diagnostic lamp will be dimly lit when the MPEC Control Switch is placed in the MANUAL position. 2.
notes DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Explanation of Code in Remarks Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample parTS lIST no. 1 2% 2% 3 4 parT no. parT name QTY. remarKS 12345 BOLT......................1 .....
Suggested Spare Parts dca180SSI/DCA180SSIU WHISPERWATT GENERATORS with ISUZU 6hk1x DIESEL engine 1 to 3 units Qty. P/N Description 5............1132402322...........OIL FILTER, CARTRIDGE 3............0602046682...........ELEMENT, AIR (outer) 3............0602046683...........ELEMENT, AIR (inner) 1............1136715160...........BELT, FAN 1............m3310503903........radiator hose, upper 1............m3310503703........radiator hose, lower 1............0810105400...........
GENERATOR ASSY. 1-4B 1-4 1-4A 20 20A 10A 10 10B 20B 19 22 22A 14B 14 14A page 56 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
GENERATOR ASSY. NO. PART NO. 1 C0110100902 1-1 1-2 0601842334 1-3 0601823282 1-4 0018205020 1-4A 0040005000 1-4B 0041205000 1-5 8171070002 1-6 8171611003 1-7 C1164200004 1-8 8171015003 1-9 0012116045 1-10 0042616000 1-11 0601000209 1-12 C1112500004 1-13 0071906314 2 C0164400503 2 M3163400603 3 0010310050 4 0042510000 5 0010312040 6 0042512000 7 C0130000903 7-1 0845041804 8 C1154000002 9 C1138000003 10 0012110065 10A 0042610000 10B 0041210000 11 0017112045 12 C1154400004 PART NAME QTY.
GENERATOR ASSY. (CONTINUED) 1-4B 1-4 1-4A 20 20A 10A 10 10B 20B 19 22 22A 14B 14 14A page 58 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
GENERATOR ASSY. (CONTINUED) NO. 13 14 14A 14B 15 16 17 18 19 20 20A 20B 21 21 22 22 22A 22A 23 23 24 25 PART NO. C1154300004 0010106060 0040006000 0041206000 C1154400103 0017106016 0010312040 0042512000 C1132300114 0010106030 0041206000 0600815000 0605000012 0605000013 0030020000 0030016000 0040020000 0040016000 C0164600003 M3163600103 0010310030 0042510000 PART NAME QTY.
control box ASSY. page 60 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
control box ASSY. NO. 1 1-1 2 3 4 4-1 4-1A 5 6 6 7 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 19 20 21 21 21A 22 23 24 24A 25 26 27 28 29 30 31 PART NO.
control box ASSY. (continued) page 62 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
control box ASSY. (continued) NO. 32 32 33 34 35 36 37 38 39 39A 39B 40 41 42 43 44 45 46 47 48 49 50 51 51 52 53 54 55 56 57 58 59 60 61 61-1 61-2 62 63 64 65 66 67 68 69 70 71 PART NO.
control box ASSY. (continued) page 64 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
control box ASSY. (continued) NO. 72 72 72A 73 74 75 76 77 78 79 80 80A 81 82 83 84 84 85 85 85A 86 87 88 89 90 91 92 93 94 PART NO. 0027104035 0021004040 0207004000 0601831340 0601831395 0602120098 0602122093 0602123090 0602121081 0602125091 0602103090 0601810244 0601810171 0027104020 0601831330 0601831557 0601831589 0845056404 M9220100004 0080200007 0602122272 M9200100004 0602123260 9095720140 0601806644 0601806640 M3246702604 M3357202402 M3357202202 PART NAME QTY. REMARKS MACHINE SCREW.................
ENGINE AND RADIATOR ASSY. page 66 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENGINE AND RADIATOR ASSY. NO. 1 1A 2 3 4 5 6 7 8 8-1 8-2 9 10 11 12 13 14 15 15 16 16 17 17 18 18-1 19 20 21 22 23 24 25 PART NO. M3923200174 1136715160 M3303200803 0010310025 0042510000 0605000011 0030016000 0040016000 C0923200164 1026000620 M3493600604 M9200101004 0150000016 0602123290 0016908020 M3310503903 M3310503703 0605515137 0605515148 0605515137 0605515148 0605515141 0605515146 1350001140 0132004000 M3310504103 M3310400803 M3310504003 M3310504203 0605515236 0605515214 0605515206 PART NAME QTY.
ENGINE AND RADIATOR ASSY. (continued) page 68 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENGINE AND RADIATOR ASSY. (continued) NO. 26 27 28 29 30 30 30A 30A 30B 30B 31 31 32 32 33 34 35 36 37 38 38 39 39 40 41 41 42 43 44 45 46 47 48 49 49 50 51 52 52A 53 53A 53B PART NO.
ENGINE AND RADIATOR ASSY. (continued) page 70 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENGINE AND RADIATOR ASSY. (continued) NO. 54 54A 54B 55 56 57 57 58 58 58 59 60 61 62 63 64 65 66 67 68 68 69 70 71 71 72 73 74 75 PART NO. 0010110150 0040010000 0041210000 0602022535 0603306398 C0324300504 0379001500 C0324300604 0379001450 0802081003 M9300000203 0602010900 M3316100604 0016908020 0199901150 0193601450 0193600650 0605515106 M3357300004 0017108025 0017108020 0017110020 M3357300104 0017108025 0017108020 8980305320 0194801300 3373200304 0016908025 PART NAME QTY.
OUTPUT TERMINAL ASSY. 11 11B 10 12A 13C 11A 13A 4 12 6 13B 5 13 29A 29 29A 29 page 72 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
OUTPUT TERMINAL ASSY. NO. 1 1 2 2 3 3 4 5 6 7 8 9 10 11 11A 11B 12 12A 13 13 13A 13B 13C 14 15 16 17 18 19 20 20 21 22 22 23 24 25 25 25-1 PART NO.
OUTPUT TERMINAL ASSY. (continued) 11 11B 10 12A 13C 11A 13A 4 12 6 13B 5 13 29A 29 29A 29 page 74 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
OUTPUT TERMINAL ASSY (continued) NO. 26 27 28 28 29 29A 30 31 32 33 34 35 35 36 37 38 39 40 41 41 42 PART NO. 0016906020 0601814013 0601812565 0601812538 0027104016 0207004000 M4236400204 0016906016 M4236100303 0010112045 0041212000 0805009804 M9310200004 0030012000 0605011505 0027105016 M4236100604 M4236400304 0016906020 0016906016 0027104016 PART NAME QTY. REMARKS HEX HEAD BOLT 2 RECEPTACLE, GF-20LA 20A 2 RECEPTACLE,CS6369 50A.........................3.................DCA180SSI RECEPTACLE, CS6369 50A...
BATTERY ASSY. (DCA180SSI) page 76 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
BATTERY ASSY. (DCA180SSI) NO. PART NO.
BATTERY ASSY. (DCA180SSIU) page 78 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
BATTERY ASSY. (DCA180SSIU) NO. PART NO. 1 0602220199 2 M9310500014 3 M9103000804 4 0602220920 5 M3346901904 6 M3346902104 7 M3346902204 8 9 0017112025 10 0040512000 11 0016908020 12 0040508000 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT SET BATTERY CABLE BATTERY CABLE BATTERY CABLE EARTH CABLE HEX HEAD BOLT TOOTHED WASHER HEX HEAD BOLT TOOTHED WASHER QTY. 2 2 1 2 1 1 1 1 1 1 1 1 REMARKS DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Muffler Assy. page 80 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
Muffler Assy. NO. 1 2 3 3A 3A 4 5 5 6 7 8 8 9 10 11 12 PART NO. C0331107302 0016910025 M3333001803 0602311102 0602311130 1141451920 7502356004 4333200004 0030710000 0017110050 C1331300104 M4330300004 0016908020 M4333300304 0016908020 0602326062 PART NAME QTY. REMARKS MUFFLER 1 HEX HEAD BOLT 4 EXHAUST PIPE 1 TAPE, INSULATING.....................................9.................DCA180SSI TAPE, INSULATING.....................................9.................DCA180SSIU GASKET................................
FUEL TANK ASSY. (DCA180SSI) page 82 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
FUEL TANK ASSY. (DCA180SSI) NO. 1 1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 17 17A 18 19 20 21 21A 21B 22 22A 22B 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 PART NO.
FUEL TANK ASSY. (DCA180SSIU) 2 3 page 84 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
FUEL TANK ASSY. (DCA180SSIU) NO. 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 19A 20 21 22 23 23A 23B 24 24A 24B 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 PART NO.
ENCLOSURE ASSY. page 86 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENCLOSURE ASSY. NO. 1 1 2 3 3 4 4A 5 5A 6 7 8 8A 9 10 11 12 12A 13 13A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 31 31A 31B 31C PART NO.
ENCLOSURE ASSY. (continued) 42A 65A 43 44A 43A 71A 68A 47 44 63A 52A 69A 53A 49A 33A 31C 5A 31B 31A 4A 30A 36A 36 31 8A 32 88 34 88A 32A 32B 64 64A 32C 82A 82 70A 62 77 62A 75A 66A 12A 75 75A 67A 60A 75 81A 81 13A page 88 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENCLOSURE ASSY. (continued) NO. 32 32 32A 32B 32C 33 33A 34 34A 35 36 36A 37 38 39 40 41 41A 42 42 42A 43 43 43A 44 44 44A 44A 45 46 46 47 48 49 49A 50 51 52 52 A 53 53 A 54 55 56 57 58 59 PART NO.
ENCLOSURE ASSY. (continued) 42A 65A 43 44A 43A 71A 68A 47 44 63A 52A 69A 53A 49A 33A 31C 5A 31B 31A 4A 30A 36A 36 31 8A 32 88 34 88A 32A 32B 64 64A 32C 82A 82 70A 62 77 62A 75A 66A 12A 75 75A 67A 60A 75 81A 81 13A page 90 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENCLOSURE ASSY. (continued) NO. 60 60A 61 61A 61B 62 62A 63 63A 64 64A 65 65A 66 66A 67 67A 68 68A 69 69A 70 70A 71 71A 72 73 74 74 PART NO. M3453201902 M3493431904 0019108065 0042308000 0042408000 M3453006103 M3493431604 M3453006203 M3493431704 M3453006003 M3493431404 M3453006303 M3493431504 M3453303604 M3493432004 M3453303704 M3493432104 M3453303804 M3493432204 M3453303904 M3493432304 M3453304204 M3493432504 M3453304004 M3493431804 0207008000 B9114000002 0825007362 M9113000102 PART NAME QTY.
ENCLOSURE ASSY. (continued) page 92 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
ENCLOSURE ASSY. (continued) NO. 75 75 75A 76 77 78 79 80 81 81 81A 81A 82 82 82A 82A 83 84 85 86 86 87 88 88A PART NO. 0021806015 0021806016 0030006000 M3453600404 M3453600504 M4453600004 M3453600604 0019206015 0845046904 M9110100804 0845045004 M9116100004 0845047004 M9110100904 0845045004 M9116100004 0019208020 0601850097 0025408025 0845031504 M9310000004 0019210025 0016908020 0040508000 PART NAME QTY. REMARKS MACHINE SCREW.....................................28................DCA180SSI MACHINE SCREW....
RUBBER SEALS ASSY. page 94 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 0229201240 0228900945 0228901200 0228901260 0228901055 0228900580 0228900640 0229201130 0228801050 0228800550 0228800590 0228100560 0228100370 PART NAME SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER QTY. 4 4 3 3 4 1 1 1 2 1 1 2 2 REMARKS DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY.(DCA180SSI) page 96 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY.(DCA180SSI) NO. 1-1 1-2 1-3 PART NO. M4550000303 B9521100404 C9521100003 PART NAME QTY. REMARKS DECAL : OPERATING PROCEDURES............................ 1............M45000030 DECAL : SAFETY INSTRUCTIONS.................................. 1............B92110040 DECAL : CAUTION........................................................... 2............
NAMEPLATE AND DECALS ASSY. (cont. DCA180SSI) page 98 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY. (cont. DCA180SSI) NO. PART NO. 8-1 0840625902 8-2 0600500090 8-2A 0021106016 8-3 C1560100303 8-4 C0560100403 8-5 M3560104803 8-6 C1560100004 8-7 M3560104703 8-8 C0560100303 8-9 1320621504 8-10 M3550002204 8-11 M9510000104 8-12 A9504000014 PART NAME QTY. REMARKS ENCLOSURE GROUP DECAL : MQ...................................................................... 1............S-3057 EMBLEM 2 MACHINE SCREW 4 STRIPE 1 STRIPE 1 STRIPE 1 STRIPE 3 STRIPE 1 STRIPE 1 DECAL : SUPPORT HOOK...
NAMEPLATE AND DECALS ASSY.(DCA180SSIU) page 100 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY.(DCA180SSIU) NO. 1-1 1-2 1-3 PART NO. M4550000303 B9520100304 C9520100603 PART NAME QTY. REMARKS DECAL : OPERATING PROCEDURES............................ 1............M45000030 DECAL : SAFETY INSTRUCTIONS.................................. 1............M92010030 DECAL : CAUTION........................................................... 2............
NAMEPLATE AND DECALS ASSY. (cont. DCA180SSIU) page 102 — DCA180SSI/dca180ssiu 60 hz Gen. • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY. (cont. DCA180SSIU) NO. PART NO. 8-1 M9510200002 8-2 0600500090 8-2A 0021106016 8-3 M4560101103 8-4 M3560104703 8-5 M3560104803 8-6 M4560100704 8-7 M4560101003 8-8 M4560101203 8-9 M3550002204 8-10 M3550002204 8-11 M9510000104 8-12 A9504000014 8-13 M9504200004 PART NAME QTY. REMARKS ENCLOSURE GROUP DECAL : MQ...................................................................... 1............
Terms and Conditions of Sale — Parts paYmenT TermS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SpeCIal expeDITIng ServICe Terms of payment for parts are net 30 days.
notes DCA180SSI/dca180ssiu 60 hz Gen/ • operation and parts manual — rev.
Operation and Parts Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537- 3927 Contact: mq@multiquip.com Web: www.multiquip.com MQ Power 1800 Water Ridge Rd. Tel. (800) 883-2551 Suite 500/600 Fax (972) 315-1847 Lewisville, TX 75057 Contact: mqpower@multiquip.com Web: www.mqpower.
