OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA250SSI 3-POSITION VOLTAGE SELECTOR SWITCH WHEEL 60HZ GENERATOR (ISUZU BH6UZ1X DIESEL ENGINE) PARTS LIST NO. C1871301804 Revision #0 (01/13/11) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
TABLE OF CONTENTS DCA250SSI GENERATOR Component Drawings Proposition 65 Warning ........................................... 2 Reporting Safety Defects......................................... 3 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Safety Information .............................................. 6-11 Specifications ........................................................ 12 Dimensions ..................
www.mqpower.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! N View Parts Diagrams N Order Parts N Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
SAFETY INFORMATION FUEL SAFETY DANGER DO NOT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains, etc.
SAFETY INFORMATION ELECTRICAL SAFETY DANGER DO NOT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.
SAFETY INFORMATION BATTERY SAFETY DANGER DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
SPECIFICATIONS Table 1.
DIMENSIONS Figure 1. Dimensions Table 3. Dimensions Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm) A 39.40 in. (1,010 mm.) F 44.07 in. (1,130 mm.) B 39.40 in. (1,010 mm.) G 147.6 in. (3,750 mm.) C 44.07 in. (1,130 mm.) H 70.80 in. (1,800 mm.) D 22.8 in. (585 mm.) I 55.11 in. (1,400 mm.) E 25.19 in. (640 mm.) DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
GENERAL INFORMATION GENERATOR OPEN DELTA EXCITATION SYSTEM This generator is a 220 kW generator (Figure 3) equipped with a 3-position voltage selector wheel, and is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. These generators are equipped with a state of the art “Open-Delta” excitation system.
MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Air Filter Assembly 2 Muffler Assembly 3 Fuel Tank Assembly 4 Engine and Radiator Assembly 5 Generator Assembly 6 Output Receptacles Assembly 7 Output Terminal Panel Assembly 8 Circuit Breaker Assembly 9 Battery Assembly 10 Engine Operating Panel Assembly 11 Generator Control Panel Assembly Figure 3. Major Components DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
GENERATOR CONTROL PANEL Figure 4. Generator Control Panel The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 8. Panel Light Switch — When activated will turn on control panel light. 1. Pilot Lamp — Indicates the system is running. 9. Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage. 2. Panel Light — Normally used in dark areas or at night time. When activated, panel lights will illuminate.
GENERATOR CONTROL PANEL Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the controller module. MPEC Control Switch — This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run.
ENGINE OPERATING PANEL Figure 5. Engine Operating Panel The definitions below describe the controls and functions of the Engine Operating Panel (Figure 5). 1. Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use. 2. Oil Pressure Gauge — During normal operation this gauge be should read between 28 to 85 psi.
NOTES DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION The Output Terminal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs. The “Output Terminal Panel ” (Figure 6) is provided with the following: NOTICE Terminal legs “O” and “Ground” are considered bonded grounds.
OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch wheel position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, V, and W output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 10). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 11) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
GENERATOR OUTPUTS VOLTAGE SELECTOR WHEEL SWITCH Generator Amperage A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by placing the voltage selector wheel switch (Figure 12) in the desired voltage position.To obtain some of the voltages as listed in Table 7 (see below) will require a fine adjustment using the voltage regulator (VR) control knob located on the control panel.
GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC VOLTAGE GAUGES The AC ammeter and AC voltmeter gauges are controlled by the AC ammeter and AC voltmeter change-over switches. AC Ammeter Gauge Reading Place the AC Ammeter Change-Over Switch (Figure 16) in the U position and observe the current reading (load drain) on the U terminal as indicated on the AC Ammeter Gauge (Figure 17). This process can be repeated for terminals V and W.
OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the position of the the Voltage Selector Switch Wheel and the adjustment of the Voltage Regulator Control Knob. Remember the voltage selector switch wheel determines the range of the output voltage The voltage regulator (VR) allows the user to increase or decrease the selected voltage.
OUTPUT TERMINAL PANEL CONNECTIONS 2. Connect the load wires to the UVWO terminals as shown in Figure 23. Figure 23. UVWO Terminal Lugs 3Ø-480V Connections NOTICE ALWAYS make sure that the connections to the UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fire. 1Ø-240/120V UVWO Terminal Output Voltages 1. Place the voltage selector switch wheel in the 1Ø 240/120V position as shown in Figure 25. Figure 25. Voltage Selector Switch Wheel 1-Phase 240-120 Position 2.
INSPECTION/SETUP CIRCUIT BREAKERS To protect the generator from an overload, a 3-pole, 800 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
INSPECTION/SETUP Refueling Procedure: WARNING 2. Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 30). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks — Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 29).
INSPECTION/SETUP COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) ISUZU recommends antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner’s Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
INSPECTION/SETUP BATTERY When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.
GENERATOR START-UP PROCEDURE (MANUAL) BEFORE STARTING CAUTION The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. 1. Place the main, G.F.C.I., and aux. circuit breakers (Figure 35) in the OFF position prior to starting the engine. Figure 35. Main, Aux. and GFCI Circuit Breakers (OFF) 2.
GENERATOR START-UP PROCEDURE (MANUAL) 7. The generator’s frequency meter (Figure 43) should be displaying the 60 cycle output frequency in HERTZ. 12. The coolant temperature gauge (Figure 48) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 167°~203°F (75°~95°C) (Green Zone). Figure 43. Frequency Meter 8. The generator’s AC-voltmeter (Figure 44) will display the generator’s output in VOLTS.
GENERATOR START-UP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch. CAUTION When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator’s internal battery charger. This will ensure that the engine will not fail due to a dead battery.
GENERATOR SHUT-DOWN PROCEDURES WARNING NEVER stop the engine suddenly except in an emergency. NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE 1. To stop the engine in the event of an emergency, PUSH the emergency stop button (Figure 57) inward. This button is located on the engine operating panel, see Figure 5. To shutdown the generator, use the following procedure: 1. Place the MAIN, GFCI and LOAD circuit breakers as shown in Figure 35 to the OFF position. 2.
MAINTENANCE 10 Hrs DAILY X X X X X X Table 12.
MAINTENANCE If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists. FUEL ADDITION Add diesel fuel (the grade may vary according to season and locations). Removing Water from the Fuel Tank After prolonged use, water and other impurities accumulate in the bottom of the tank.
MAINTENANCE CHECK OIL LEVEL RADIATOR CLEANING Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 27. The radiator (Figure 60) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube.
MAINTENANCE The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. These receptacles will ONLY function when commercial power has been supplied to them (Figure 61). To apply commercial power to these receptacles, a power cord of adequate size will be required (See Table 6). When using the generator in hot climates there is no reason to apply power to jacket water heater.
TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment. The definitions below describe some of the major components of a typical trailer that would be used with the generator.
TRAILER MAINTENANCE BRAKES Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 62 displays the major hydraulic surge brake components that will require inspection and maintenance.
TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Suspension Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. The leaf suspension springs and associated components (Figure 63) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately.
TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 64). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 16. 3.
TRAILER WIRING DIAGRAM Figure 65. Trailer/Towing Vehicle Wiring Diagram PAGE 46 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
GENERATOR WIRING DIAGRAM Figure 66. Generator Wiring Diagram DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE WIRING DIAGRAM Figure 67. Engine Wiring Diagram PAGE 48 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
CONTROLLER WIRING DIAGRAM Figure 68. Controller Wiring Diagram DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 17 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. Symptom No Voltage Output Low Voltage Output High Voltage Output Circuit Breaker Tripped Table 17.
TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 18 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. Table 18. Engine Controller Troubleshooting (MPEC) Symptom Possible Problem Solution Low oil level? Fill oil level.
TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 69) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 69. Diagnostic Panel METHOD OF OPERATION 1. Normally, the diagnostic lamp will be dimly lit when the MPEC Control Switch is placed in the MANUAL position. 2.
NOTES DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....
SUGGESTED SPARE PARTS DCA250SSI 3-POSITION VOLTAGE SELECTOR SWITCH WHEEL WHISPERWATT GENERATOR WITH ISUZU BH6UZ1X DIESEL ENGINE 1 to 3 units QTY. P/N DESCRIPTION 1............M5311500003.......HOSE, RADIATOR UPPER 1............M5311500103.......HOSE, RADIATOR LOWER 1............0602011059..........RADIATOR CAP 1............0605505025..........FUEL CAP 3............1136714730..........V-BELT SET 1............0602122272..........OIL PRESSURE UNIT 1............0602123267..........WATER TEMPERATURE UNIT 1......
GENERATOR ASSY. PAGE 56 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
GENERATOR ASSY. NO. 1 1-1# 1-2# 1-3# 1-4# 1-4A# 1-4B# 1-5# 1-6# 1-7# 1-8# 1-9# 1-10# 1-11# 1-12# 1-13# 2# 3# 4# 5# 6# 7 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 8 9 10 10A 10B 11 12 13 14 14A 14B PART NO.
GENERATOR ASSY. (CONTINUED) PAGE 58 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
GENERATOR ASSY. (CONTINUED) NO. 15 16 17 18 19 20 20A 20B 21 22 22A PART NO. C1154400103 011106015 0012112040 0042512000 C1132300114 0340406040 952404470 020106050 0605000012 0030020000 030220510 PART NAME SUCTION COVER HEX HEAD BOLT HEX HEAD BOLT WASHER, LOCK COVER, FAN HEX HEAD BOLT WASHER, FLAT NUT RUBBER SUSPENSION HEX NUT WASHER, LOCK QTY. 1 8 12 12 1 1 1 1 2 4 4 REMARKS DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE OPERATING PANEL ASSY. PAGE 60 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE OPERATING PANEL ASSY. NO. 1 2 3 4 5 5A 5B 5C 6 7 9 9A 10 11 12 13 14 15 16 16A 17 18 18A 19 PART NO. C3351100603 0019206015 0176060030 1823200010 0021008080 020108060 0040008000 0401450080 0601830710 0601831589 0602103091 0601810244 0602120095 0602122093 0601842450 0602123092 0602121081 0602125091 0602103091 0601810244 M5484000003 0016910030 021112140 0016910030 PART NAME QTY. REMARKS OPERATING PANEL 1 HEX HEAD BOLT 8 HEX NUT 4 BATTERY SWITCH .....................................1 ................
CONTROL BOX ASSY. PAGE 62 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. NO. 1 2 3 4 5 5A 6 7 8 9 10 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 34A 34B 36 37 38 39 40 41 42 43 44 45 46 49 65 PART NO.
CONTROL BOX ASSY. (CONTINUED) PAGE 64 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. (CONTINUED) NO. 67 68 70 71 72 73 74 75 75A 75B 76 77 78 79 80 81 82 83 84 85 86 87 PART NO. 505015300 0601820892 0027104020 0601802204 0027103020 0601806671 0601802149 C3358201704 0601806644 0601802410 011106015 0601815153 0027104020 C2214500004 011008020 C2214300004 011008020 M5214400004 0016908020 0016910030 Y0290000140 7538070 PART NAME QTY.
GENERATOR CONTROL PANEL ASSY. PAGE 66 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
GENERATOR CONTROL PANEL ASSY. NO. 11 12 13 14 15 15A 16 16A 17 17A 17B 17C 18 47 48 48-1 48-2 50 51 52 53 54 55 55A 56 57 58 58A 58B 59 60 61 61A 62 63 63A 63B 63C 64 PART NO.
ENGINE AND RADIATOR ASSY. PAGE 68 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. NO. 1 1A 1-1 1-2 1-3 1-4 2 2A 2B 2-1 3 4 5 6 6-1 6-1A 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. M5924200004 1136714730 8980088400 1132402322 1815107171 8980305320 0602046538 0602046618 0602046617 0602040666 0605000011 0030016000 0040016000 C1924200244 0602011059 C1494101904 0010118070 0040018000 0041218000 M5311200004 0017112025 M5311500003 M5311500103 0605515290 C3310400004 C3310500404 M5311500303 M5311500203 0605515214 PART NAME QTY.
ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 70 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. (CONTINUED) NO. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 36A 37 38 39 40 41 42 43 44 45 46 47 48 48-1 48-2 49 49-1 PART NO.
ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 72 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. (CONTINUED) NO. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 63A 63B 64 65 66 67 68 69 70 71 72 73 PART NO. M5311300004 M5311300103 011008020 813NLU0000T M5374000004 M5374000104 0602040363 0602040364 0605515129 0605515166 0605515141 0605515074 0602040365 0602040558 011008020 020108060 M5374200004 011008020 M5324400004 011208025 0010110110 0010110140 021112140 031110160 M5304200004 0012810025 PART NAME QTY. REMARKS FAN GUARD 1 FAN GUARD 1 HEX HEAD BOLT ...............................
OUTPUT TERMINAL ASSY. PAGE 74 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
OUTPUT TERMINAL ASSY. NO. 1 2 3 3 4 5 6 7 8 9 10 11 11-1 12 13 14 15 15A 16 17 18 19 20 21 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 PART NO.
BATTERY ASSY. PAGE 76 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 0165511551 C9109100604 3972250004 7612252004 57216 0040008000 031108160 C3347602004 C1347601704 C2347600204 C1347601804 C1347200304 0347010030 0208110000 0845040414 0845041304 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT WING NUT WASHER, LOCK WASHER, FLAT BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE EARTH CABLE HEX HEAD BOLT HEX NUT TERMINAL CAP (+) TERMINAL CAP (-) QTY.
MUFFLER ASSY. PAGE 78 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
MUFFLER ASSY. NO. 1 2 3 4 4 5 6 6A 7 7A 7B 8 9 10 11 12 13 PART NO. M5331100002 0016910030 M5334000003 1141451920 M4333200004 C1334200304 1094000270 1095000070 55553 0042512000 031112230 M5334300004 011008020 0603320129 0207310000 C2331300004 011008020 PART NAME QTY. REMARKS MUFFLER 1 HEX HEAD BOLT 4 EXHAUST PIPE 1 GASKET, DCA250SSI .................................1 ................REPLACES P/N 0602320109 GASKET, DCA 250SSIU 1 GASKET 1 HEX HEAD NUT..........................................4 .............
FUEL TANK ASSY. PAGE 80 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
FUEL TANK ASSY. NO. 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 25A 25B 25C 26 26A 26B 26C 27 28 29 30 31 32 33 34 35 36 37 37A PART NO.
ENCLOSURE ASSY. PAGE 82 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. NO. 1 2 3 4 5 5A 6 7 8 8A 9 10 11 12 12A 13 13A 13B 13C 14 14A 14B 14C 15 16 17 17A 18 19 19A 20 20A 21 22 23 24 25 PART NO.
ENCLOSURE ASSY. (CONTINUED) PAGE 84 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. (CONTINUED) NO. 26 26A 27 28 28A 29 30 31 32 33 34 35 36 36A 37 37A 38 39 40 41 42 43 44 44A 45 46 47 47A 48 49 50 51 51A 51B 52 52A PART NO.
ENCLOSURE ASSY. (CONTINUED) PAGE 86 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. (CONTINUED) NO. 53 53A 54 54A 55 55A 56 56A 57 57A 58 58A 59 59A 60 61 62 63 63A 64 64A 65 65A 66 67 68 69 70 71 72 PART NO. M5454000003 C1494407504 M5454000103 C1494407604 M5454000203 C1494407704 M5454300104 C1494407304 M5454300004 C1494407204 M5454300204 C1494407004 M5454300304 C1494407104 020108060 B9114000002 M9113000102 0027106016 020106050 0845046904MQW 0845045004 0845047004MQW 0845045004 011008020 0601850097 0025408025 0845031504 M5464500104 M5464500004 011008020 PART NAME QTY.
RUBBER SEALS ASSY. PAGE 88 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 0229201400 0228901015 0228901310 0228900710 0228901135 0228901250 0228900650 0229201300 0221200705 0228801210 0228100510 0228100120 0229200470 0229201130 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY. 4 4 3 1 4 3 1 1 2 2 4 4 2 1 REMARKS DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. PAGE 90 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. NO. 1-1 1-2 PART NO. C1551002403 M9520100603 PART NAME QTY. REMARKS DECAL : OPERATING PROCEDURES .......................1 ................. C15100240 DECAL : WARNING AUTO START ..............................2 ................. REPLACES C9522100003 0800520100 0800520904 0800520814 0840624504 0840624604 0840624704 0840624804 B9531100604 C2551000004 M5551000303 M9501400104 M9521000304 M9520001104 M9520000904 CONTROL BOX GROUP PLATE : ON- OFF.......................................
NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 92 — DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. (CONTINUED) NO. PART NO. 6-1 6-2 6-3 0800689404 0800689504 C9505300004 PART NAME QTY. REMARKS BATTERY GROUP DECAL : + ............................................................... 1 ...................... S-2090 DECAL : - ................................................................ 1 ...................... S-2091 DECAL : WARNING : BATTERY CONNECT........... 1 ...................... C90530000 7-1 7-2 B9504200004 A9504000014 MUFFLER GROUP DECAL : WARNING : EXHAUST GAS .
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES DCA250SSI 3-POSITION WHEEL GEN. • OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
