OPERATION AND PARTS MANUAL SERIES EM120P Series POLYETHYLENE DRUM EM120S Series STEEL DRUM HYDRAULIC PLASTER/MORTAR MIXERS (HONDA GASOLINE ENGINE/ELECTRIC MOTOR) Revision #6 (09/15/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
TABLE OF CONTENTS EM120P/S HYDRAULIC MIXER Proposition 65 Warning ........................................... 2 Silicosis/Respiratory Warnings ................................ 3 Table of Contents .................................................... 4 Parts Ordering Procedures ..................................... 5 Safety ...................................................................... 6 Safety ...................................................................... 7 Rules and Regulations ............
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
SAFETY CAUTION — Rotating Parts Hazards NEVER operate equipment with covers or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION — Accidental Starting Hazards ALWAYS place the equipment ON/OFF switch in the OFF position when the equipment is not in use. CAUTION — Eye and Hearing Hazards ALWAYS wear approved eye and hearing protection. CAUTION — Overspeed Conditions NEVER tamper with the factory setting of the engine governor.
RULES AND REGULATIONS WARNING — Read This Manual Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual. This equipment should not be operated by persons under 18 years of age.
RULES AND REGULATIONS When towing, an adequate safety chain must be fastened to the frame. See Towing Guidelines section in this manual. Keep all inexperienced and unauthorized people away from the equipment at all times. Unauthorized equipment modifications will void all warranties. WARNING — Manual Dump Drum Handle Always stand clear of dump handle when equipment is in operation. technical questions or information recommended by Multiquip for this equipment.
RULES AND REGULATIONS EMERGENCIES ALWAYS know the location of the nearest fire extinguisher. ALWAYS know the location of the nearest first aid kit. In emergencies, always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance , doctor and fire department . This information will be invaluable in case of emergency. PAGE 10 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
TOWING GUIDELINES TOWING SAFETY PRECAUTIONS CAUTION — Inspect Towing Components To reduce the possibility of an accident while transporting the machine on public roads, always make sure that the equipment’s towing components and the towing vehicle are in good operating condition and both units are mechanically sound. Remember before towing, check with local and state laws for proper compliance.
SAFETY CHAIN CONNECTION CAUTION — Tow With Safety Chain NEVER! tow the mixer with the safety chain removed. The safety chain is intended to prevent complete separation of the mixer from the towing vehicle in the event of a tow bar failure. Reference Figure 1 for the installation of the safety chain. TOW BAR TO MIXER CONNECTION 1. Insert the tow bar through the round opening at the bottom of the mixer stand.
SPECIFICATIONS Table 1. Specifications Mixer Mixer Model Drum Capacity cu. ft (liters) Drum Capacity 94 lbs. (42 kg.) Bag Portland Cement Drive Dump Action 1,040 (472) Manual EM120SE1D 1,065 (484) Hydraulic 1,050 (476) 12 (340) 3.5 to 4 84 x 56 x 62 (213 x 142 x 157) Manual 18 (46) Hydraulic EM120SE3D 1,075 (488) EM120SH 1,085 (492) Manual EM120SHD 1,110 (505) Hydraulic EM120PE1 1,035 (469) Manual EM120PE1D 1,060 (481) Hydraulic EM120PE3 PLASTIC L x W x H in. (cm.
DIMENSIONS Table 3. Dimensions Description Dimensions in. (cm.) L e n g th 84 in. (213 cm.) Width 56 in. (142 cm.) Height 62 in. (157 cm.) Figure 2. Dimensions PAGE 14 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
GENERAL INFORMATION Application Hardware The MQ EM120 series hydraulic mixers (drum capacity 12.0 cu. ft./340 liters) are shipped completely assembled and have been factory tested and are ready for use. Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use Table 4 as general guideline when torqueing of mixer hardware is required. Remember to keep all mixer hardware components tight.
MIXER COMPONENTS 6 7 8 9. Manual Dump Handle — Pull this handle downward to dump the contents of the drum. Push the handle upward to return the drum to its vertical position. This feature is not available on hydraulic dump models. 9 5 10 10. Safety Grill Lock Handle — To prevent injury to hands and arms, the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required. Also when transporting the mixer the safety grill should be locked.
MIXER COMPONENTS/HYDRAULIC COMPONENTS 17 18 Figure 4. Mixer Components (Stationary) 17. Adjustable Stabilizer Jack Stands — Use these jack stands (3) to adjust the mixer to the desired height. 18. Forklift Pockets — When lifting of the mixer is required, use these fork lift pockets to lift the mixer. Remember to insert the forks of the forklift a minimum of 24 inches into the lift pockets.This feature is only available on the stationary mixer model.
ENGINE COMPONENTS 4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. 5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel. 6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. 7. Air Cleaner – Prevents dirt and other debris from entering the fuel system.
ELECTRIC MOTOR COMPONENTS ELECTRIC MOTOR Electric Motor Connection For lubrication care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the motor. The electrical motors used on these mixers are equipped with either a 3-prong (1Ø) or a 4-prong (3Ø) plug (Figure 7) for connection to a power source. Reference Table 5. to determine the required NEMA mating receptacle.
PADDLE BLADE ADJUSTMENT (STEEL DRUM) Adjust paddles as shown in Figure 8. Figure 8. Paddle Blade Adjustment (Steel Drum) PAGE 20 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
PADDLE BLADE ADJUSTMENT (POLY DRUM) Adjust paddles as shown in Figure 9. Figure 9. Paddle Blade Adjustment (Poly Drum) EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
INSPECTION This section is intended to assist the operator with the inspection of the hydraulic mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field. Reference manufacturer engine manual for specific servicing instructions. DO NOT use your mixer until this section is thoroughly understood. BEFORE STARTING 1. Read all safety instructions at the beginning of manual. 2.
INSPECTION HYDRAULIC OIL Check hydraulic oil sight gauge (Figure 12) to ensure that hydraulic oil is at the midway level. Figure 12. Hydraulic Oil Sight Gauge HYDRAULIC HOSES Check hydraulic hoses to make sure they are not worn, frayed or defective. GREASE FITTINGS (BEARINGS) Check the zerk grease fittings (Figure 13) on the bearing housings and dump support brackets at each end of the mixing drum. These grease fittings lubricate the dumping mechanism.
INITIAL START-UP (GASOLINE) STARTING THE ENGINE The following steps outline the procedure for starting the engine. Depending on the type of engine employed in the mixer the steps may vary slightly. If your mixer has an electric motor disregard this section. 4. Place the engine ON/OFF switch (Figure 19) in the ON position position. 1. Place the fuel valve lever (Figure 16) in the ON position. Figure 19. Engine ON/OFF Switch 5. Located on the engine cover is the engine start/stop switch (Figure 20).
INITIAL START-UP (ELECTRIC)/OPERATION STARTING THE ELECTRIC MOTOR 1. Using an adequate size extension cord (Table 7), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating voltage. 2. To start the electric motor, press the black ON/START switch (Figure 22). OFF ON STOP START Figure 23. Hydraulic Paddle Lever PRESS TO START 5.
OPERATION DUMPING (MANUAL) DUMPING (HYDRAULIC) 1. Release drum lock lever by pushing lever into vertical position (Figure 25). 1. If operating a mixer with hydraulic dump capability, pull hydraulic dump lever (Figure 27) outward to place drum in dump position (Figure 28). Figure 25. Drum Lock Lever 2. Pull dump handle downward to discharge (empty) the drum. Move dump handle upward to return it to vertical position. (Figure 26). Figure 27. Hydraulic Dump Lever Figure 26. Manual Dump Handle 3.
SHUT-DOWN STOPPING THE MIXER (GASOLINE ENGINE) STOPPING THE MIXER (ELECTRIC MOTOR) 1. Push the start/stop switch (Figure 29) inward to stop the engine. 1. To stop the electric motor, press the red OFF/STOP switch (Figure 31). OFF ON STOP START PRESS TO STOP Figure 31. Electric Motor On/OFF Switch (Stop) Figure 29. Start/Stop Switch (Stop) 2. Place the fuel valve (Figure 30) lever to the OFF position. 2. Disconnect the electric motor's extension cord from its power source. 3.
MAINTENANCE (ENGINE) Use Table 8 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. TABLE 8. ENGINE MAINTENANCE SCHEDULE DESCRIPTION (3) OPERATION BEFORE CHECK X FIRST EVERY MONTH 3 MONTHS OR OR 10 HRS. 25 HRS. EVERY 6 MONTHS OR 50 HRS. EVERY Y E AR OR 100 HRS. EVERY 2 YEARS OR 200 HRS.
MAINTENANCE (ENGINE) MAINTENANCE Perform the scheduled maintenance procedures as defined by Table 8 and below: Daily ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the gearbox for oil leaks. Repair or replace as needed. Weekly ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
MAINTENANCE (MIXER) DRUM HEAD SEALS BALL SOCKET AND CLAMP FACE MAINTENANCE There is 1 set of drum head seals (Figure 35) that will require lubrication. Lubricate the grease fitting for each drum seal after each use using any grade lithium base grease. Apply grease until visible inside of mixing drum (over grease). This will purge seal system of contamination. 1. If the towing vechicle is equipped with a ball socket, smear socket periodically with multi-purpose grease.
MAINTENANCE (MIXER) TIRES/WHEELS/LUG NUTS LUG NUT TORQUE REQUIREMENTS Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. It is extremely important to apply and maintain proper wheel mounting torque. Be sure to use only the fasteners matched to the cone angle of the wheel.
MAINTENANCE (MIXER) 3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically. SUSPENSION The suspension type axle and associated hardware (Figure 40) should be periodically inspected for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts immediately. Figure 40. Axle Support Components MIXER CLEANING It is important that the drum interior is free of dried material.
MAINTENANCE (MIXER)/STORAGE 9. NEVER! pour or spray water over the engine or electric motor (Figure 41). MIXER STORAGE For storage of the mixer for over 30 days, the following is recommended: Drain the fuel tank completely, or add STA-BIL to the fuel. Run the engine until the fuel is completely consumed. Figure 41. No Spraying of Water 10. When cleaning of the entire mixer is done, return mixing drum to an upright position.
TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine, Mixer and Electric Motor Troubleshooting (Tables 11,12, and 13) information shown below and on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department. TABLE 11.
TROUBLESHOOTING (ENGINE) TABLE 11. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Insufficient power output "compression" and overheats Burns to much fuel Exhaust color is continiously "WHITE" Exhaust color is continiously "BLACK" POSSIBLE PROBLEM SOLUTION Malfunction in cooling fan? Check or replace cooling fan. Air in-take filter clogged? Clean or replace air in-take filter. Over accumulation of exhaust products? Clean and check valves. Check muffler, replace if necessar y.
TROUBLESHOOTING (MIXER/ELECTRIC MOTOR) TABLE 12. MIXER TROUBLESHOOTING SYMPTOM Blades will not rotate. POSSIBLE PROBLEM SOLUTION Material load too heavy, exceeding mixer capability? Reduce amount of material being mixed. Object stuck inside mixing drum, jamming paddle rotation? Stop engine. Empty out drum contents. Remove obstruction. Incorrect relief valve pressure? Inspect for proper 1750 PSI relief pressure. Check engine speed. Proper RPM 3600.
WIRING DIAGRAM (ELECTRIC MOTOR) WHITE/NEUTRAL X 230 VAC 1Ø 2-POLE/3-WIRE GROUNDING Y BLACK/LINE G GREEN/GROUND L6-30P TWIST-LOCK SINGLE OR THREE PHASE ELECTRIC MOTOR L6-30P/L1620P TWIST-LOCK PIGTAIL END ELECTRIC CABLE WHITE/NEUTRAL X 460 VAC 3Ø 3-POLE/4-WIRE GROUNDING Y BLACK/LINE G GREEN/GROUND Z RED/LINE L16-20P TWIST-LOCK Figure 43. Electric Motor Wiring Diagram EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HYDRAULIC SYSTEM DIAGRAM Figure 44. Hydraulic System Diagram PAGE 38 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
NOTES EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....
SUGGESTED SPARE PARTS EM120PS 1 TO 3 UNITS EM120PS 5 TO 10 UNITS Qty. P/N Description 6 ..... 491010 ........... RUBBER LATCH ASSY. 1 ..... EM200293A ... PADDLE ARM TOW SIDE 1 ..... EM200294A ... PADDLE ARM CENTER TOW SIDE 1 ..... EM200295A ... PADDLE ARM CENTER ENGINE SIDE 1 ..... EM200296A ... PADDLE ARM ENGINE SIDE 3 ..... EM200863 ...... RUBBER BLADE KIT (STEEL DRUM) 3 ..... EM204625 ...... POLY BLADE KIT (PLASTIC DRUM) 4 ..... EM200297 ...... U-BOLT 2 ..... 3530 ...............
NAMEPLATE AND DECALS PAGE 42 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. DCL151 EM948630 DCL160A EM510891 504713 35137 EM510883 513479 DCL335 DCL280 13238 13118 PART NAME QTY.
PADDLE BLADES ASSY. 6 ENGINE END SIDE E N D 5 2 CENTER ENGINE END 7 SID E 9 CENTER TOW END 7 2 8 8 5 3 SIDE 18 16 P R O U L B Y B OR E R 7 2 E N D E S N C D R A P E R 10 P O LY E TOW END 15 19 17 SI DE S SID 10 OR CRA P ER 13 RUBBER WIPER AND SCRAPPER HARDWARE KIT 12 11 14 PAGE 44 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
PADDLE BLADES ASSY. NO. 2 3 5 6 7 8 9 10%# 11%# 12# 12% 13%# 14%# 15%# 16 17% 18# 18% 19 PART NO. 492584 EM200295A EM200292 EM200293a 6109170 EM200297 em200294A 492366 EM923023 13352 EM200212 EM203432 2105164 EM923343 EM200296A EM203433 EM507518 EM200213 EM200863 19 EM204625 PART NAME QTY.
PLASTIC MIXING DRUM ASSY. PAGE 46 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
PLASTIC MIXING DRUM ASSY. NO 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19 20 21 22 23 24 25 26# 27# 28# 29# 30# 31# 32# 33 PART NO 3309 EM963057 13270 EM969013 6109170 504943 3006 507719 511910 EM963692 EM923025 13209 491008 EM916019 492581 EM621 EM963105 10176 13228 3327 511495 511526 509000 3047 13286 EM963610 3485 3382 2219 3249 13218 3500 EM201537 34# 35# 36# 37# 38# 39# 40# 41 3042 925191 0401450160 511493 EM963692 492584 8151 512181 PART NAME QTY.
STEEL DRUM ASSY. (MANUAL) PAGE 48 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
STEEL DRUM ASSY. (MANUAL) NO 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 16# 17# 18# 19# 20 21 PART NO EM203449 7170 6109170 13276 EM969013 EM621 491008 EM916019 EM963105 13260 3249 EM963610 EM924015 3291 13259 EM963692 492584 512245 EM201537 512180 PART NAME QTY. REMARKS GRATE, MOVABLE 1 5/32" 3-5/16" 2 WASHER, FLAT 1/2" 3 BAR, GRATE LATCH 1 NUT, NYLOC 3/8" 8 WASHER, FLAT 1/2" SPECIAL 4 CAP, GREASE FITTING 4 GREASE FITTING 4 SCREW, HHCS 1/2" NC X 2" G5 ......................... 4.............
STEEL DRUM ASSY. (HYDRAULIC) 2 2 1 3 7 3 9 8 4 16 6 25 17 18 25 26 RE AR 25 23 12 19 7 7 23 FR ON T 5 P UM 24 IC 8 D L AU 8 15 20 21 22 DR HY 9 11 10 14 27 6 25 24 3 PART OF FRAME NOTES: 1 COMPLETE DRUM ASSEMBLY, ITEM 27 INCLUDES ITEMS WITHIN DASHED LINE. ALSO INCLUDED ARE PADDLE SHAFT AND PADDLE ARMS. SEE PADDLE SHAFT AND PADDLE ARM ASSEMBLIES IN THIS MANUAL. PAGE 50 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
STEEL DRUM ASSY. (HYDRAULIC) NO 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# PART NO EM203449 7170 6109170 13276 EM969013 EM621 491008 EM916019 EM963105 13260 3249 EM963610 EM924015 3291 516457 15# 16# 17 18 19 20 21 22 23 24# 25# 26# 27 511852 13259 509000 13228 3327 511495 13286 511526 3047 EM963692 492584 516535 511173 PART NAME QTY.
PADDLE SHAFT ASSY. (PLASTIC/STEEL) 20 2 15 1 OLD STYLE 1 PA SHDD A LE KI FT T 10 5 2 11 6 3 19 7 16 8 9 4 PADDLE SHAFT SEAL KIT TOW END 16A 17 18 15A 3 ENGINE END 4 14 3 13 12 7 2 6 5 NOTES: 1 OLD STYLE PADDLE SHAFTS P/N 13257 (STEEL DRUM), P/N13282 (PLASTIC DRUM) NO LONGER AVAILABLE. SEE NOTE 2 WHEN RE-ORDERING PADDLE SHAFTS. PADDLE SHAFT KITS P/N 514234K (PLASTIC DRUM), P/N 2 514233K (STEEL DRUM) INCLUDES ITEMS 15A, 16A, 17 AND 18.
PADDLE SHAFT ASSY. (PLASTIC/STEEL) NO 1 2# 3# 4 5 6 7 8 9 10 11 12 13 14 15 15 15A% 15A@ 16 16A%@ 17%@ 18%@ 19 20 20 NOTE PART NO 3061 3494 3019 3024 13002 EM902153 13274 3347 13108 10176 3215 3047 8164 EM924006 514233 514234 13156 514235 EM502727 0857 3530 514234K 514233K PART NAME QTY. REMARKS SPACER, THIN SEAL 14 OUTER SEAL, URETHANE 1-1/4 OD 2 INNER SEAL 1-1/8" 4 SPRING 2 SEAL, BEARING 1-1/2" 2 BEARING 2 SPACER 1 NUT, SPECIAL 1-1/2"-12 1 WASHER, FLAT USS 1-1/8" 1 NUT, NYLOC 1/2-13 ...................
HYDRAULIC ASSY. PAGE 54 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HYDRAULIC ASSY. NO. 2 4 8 10 12 14 16 18 20 22 24 25 26 28 30 32 33 34 36 40 42 44 46 48 50 52 54 56 58 61 62 64 66 74 78 80 82 84 86 86 88 90 92 96 PART NO. 492356 2101402 EM969013 3019092 492584 13147 13153 13196 13210 13213 EM25459 511847 511509 13219 13220 511691 510263 13225 13243 13380 EM963105 16587 3322 34570 506207 18052 3353 3365 3367 511847 3462 8051 506094 3369 515219 503117 0166 A 515251 34585 3385 511845 3407 13243 TBD PART NAME QTY. REMARKS BOLT 1/4" X 3/4" 2 WASHER, SPRING 1/4" ...........
FRAME 1 ASSY. 4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N KA26943 T0 HD27963 JANUARY 1996 — APRIL 1999 PAGE 56 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
FRAME 1 ASSY. 4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N KA26943 T0 HD27963 JANUARY 1996 — APRIL 1999 NO 1 2 3 PART NO 13212 29194 13120 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 13365 10133 0447 10176 511493 1023 13280 3102 3469 13363KIT 3028 3215 HLC-1 HPC-1 HBC-1 3400 5218 3043 3076 3018 3005 12426 0183 8151 3496 EM903012 3065 3504 516180 PART NAME QTY. REMARK GROMMET ............................................ 1 ................
FRAME 2 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MAY 2000 PAGE 58 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
FRAME 2 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MAY 2000 NO 1 3 3 4 5 6 7 8 9 10 12 13 14 15 15 15 16 PART NO 13212 13120 13365 10133 0447 10176 511493 1023 13280 3102 3148 3028 3215 HLC-1 HPC-1 HBC-1 13382 17 18 19 20 21 5218 3043 3076 3018 19045 PART NAME QTY. REMARK GROMMET ...............................................1 ............ WITH DUMP (HYDRAULIC DUMP CYL.) MAIN FRAME ...........................................1 ............
FRAME 3 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABOVE MAY 2000 AND ABOVE PAGE 60 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
FRAME 3 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABOVE MAY 2000 AND ABOVE NO 1 2 3 PART NO 13212 EM941280 13120 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22% 23 24% 25% 26% 27% 28 30% 31% 32 13365 10133 0447 10176 511493 1023 13280 3102 EM941278 13363KIT 3028 3215 HLC-1 HPC-1 HBC-1 511699 5218 3043 3076 3018 19045 EM968302 0183 EM923161 EM903168 EM903169 EM914324 EM941277 EM903113 EM903012 516180 PART NAME QTY. REMARK GROMMET .........................................
PLASTIC ENGINE COVER ASSY. S/N KA26943 TO GE 210000 JANUARY 1996 TO MAY 2000 PAGE 62 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
PLASTIC ENGINE COVER ASSY. S/N KA26943 TO GE 210000 JANUARY 1996 TO MAY 2000 NO 1 2 3 4 5 6 7 8 9 10 PART NO 13221 3089 8151 0183 3163 3162 10024 3164 0948 491010 11% 12% 13 14 15 16 17 0131A 3401 13287 1307 2203 PART NAME QTY. REMARK ENGINE COVER ASSY. - PLASTIC ONLY ........... 1 ............ S/N KA26943 TO GE210000 HINGE PIN 1 FLAT WASHER 3/4" 2 COTTER PIN 2 SMALL HINGE PLATE 3 LARGE HINGE PLATE 1 LOCK NUT 1/4-20 11 FHSCS 1/4-20 X 1" 6 LOCK WASHER 1/4" 10 SHROUD FASTENER ASSY. .......................
STEEL ENGINE COVER ASSY. GE 210001 AND ABOVE MAY 2000 AND ABOVE PAGE 64 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
STEEL ENGINE COVER ASSY. GE 210001 AND ABOVE MAY 2000 AND ABOVE NO. 1 2 3 4 5 6 7 PART NO. 511580 509726 491010 1284 4001 10133 1307 PART NAME QTY. REMARKS ENGINE COVER-STEEL ......................... 1 ........... S/N GE210001 AND ABOVE HINGE 2 RUBBER LATCH ASSY. 2 SCREW, HHCS 3/8-16 X 1-1/2" 4 FLAT WASHER 3/8" 8 LOCK NUT 3/8-16 4 RHMS 8-32 X 1/2" 6 EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY. PAGE 66 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY. NO. 2 4 6 12 14 18 20 22 24 26 28 30 32 34 36 40 42 46 48 50 52 54 56 58 62 PART NO. 0166 A EM963610 492581 EM963610 13291 13375 EM963610 EM923057 981635 3416 3418 3420 3421 6109180 492356 EM98187 13289 511630 508683 505502 EM940162 EM201794 505403 3414 517031 PART NAME QTY. REMARKS WASHER, LOCK 3/8 MED. ..................... 2 ............. REPLACES 492624 CAPSCREW 3/8" NCX1-1/4" G8 ............. 6 .............
THREE PHASE, 5 HP ELECTRIC MOTOR ASSY. PAGE 68 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
THREE PHASE, 5 HP ELECTRIC MOTOR ASSY. NO. 2 4 6 8 10 12 14 16 18 20 22 26 28 30 32 34 36 38 40 42 44 46 48 50 52 PART NO. 0166 A EM963610 492581 EM963610 13375 EM923057 981635 3418 3420 6109180 492356 EM98191 13289 13291 3416 3421 EM940162 517031 508683 511650 505403 511647 EM940255 512459 3481 PART NAME QTY. REMARKS WASHER, LOCK 3/8 MED. ........................... 10 ............ REPLACES 492624 CAPSCREW 3/8" NCX1-1/4" G8 ................... 2 .............
HONDA ENGINE ASSY. PAGE 70 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA ENGINE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 3364 203148 203123F 491797 29174-001 29173-001 0310 492379 3019092 EM969013 203040 516282 0166 A EM963610 13374 PART NAME QTY. REMARKS ENGINE, HONDA 13HP GX390U1QA2 1 TUBE, EXHAUST 1 PLATE 1 RIVET, ID PLATE 4 KNOB-MUSHROOM 1 SWITCH, PUSH-PULL W/O KNOB 1 KEY 1/4 SQUARE 1-1/2 1 SCREW CAP 3/8" 4 WASHER 3/8" FLAT ........................................... 6 ................ REPLACES 492598 NUT NYLOCK .........................................
HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY. PAGE 72 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY. NO. 1 2 3# 4 5# 6 ◊ 6◊ ◊ 6◊ 7 * 8 * 9 11 12 13 14 PART NO. 16271ZE2000 17210ZE3010 17218ZE3000 17231ZE3W01 17232891000 17235ZH9N00 17235ZH9N00 17235ZH9N01 17238ZE2310 17239ZE1000 17410ZH9N00 90203ZA0800 90325044000 90009ZE2003 9405006000 PART NAME QTY. REMARKS GASKET, ELBOW 1 ELEMENT, AIR CLEANER ................ 1 ........ INCLUDES ITEMS W/# FILTER, OUTER 1 COVER, AIR CLEANER 1 GROMMET, AIR CLEANER 1 NOSE, SILENCER 1 NOSE, SILENCER ......................
HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY. PAGE 74 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY. NO. 1 PART NO. 14100ZF6W0 1 14100ZF6W01 1◊ ◊ 2 3 4 5 6 * 7 8 9 10 11 12 13 14 15 16 17 ◊ 17◊ 14100ZF6W01 14410ZE3013 14431ZE2010 14441ZE2000 14451ZE1013 14568ZE1000 14711ZE3000 14721ZE3000 14751ZE2003 14771ZE2000 14773ZE2000 14775ZE2010 14781ZE2000 14791ZE2010 90012ZE0010 90206ZE1000 12209ZE8003 12209ZE8003 PART NAME QTY. REMARKS CAMSHAFT ASSEMBLY ............................... 1 ................ INCLUDES ITEMS W/ * ...............................
HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY. PAGE 76 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY. NO. 1 1 1 1 1 1 1 1 1 2 2 2 2 3 4 PART NO. 13010ZF6003 13010ZF6005 13011ZF6003 13011ZF6005 13012ZF6003 13012ZF6005 13012ZF6005 13013ZF6003 13013ZF6005 13101ZF6W00 13102ZF6W00 13103ZF6W00 13104ZF6W00 13111ZF6W00 13200ZE3010 4 13200ZE3020 4 ◊ 4◊ ◊ 4◊ 5 * 6 13200ZE3315 13200ZE3020 13200ZE3315 90001ZE8000 90601ZE3000 PART NAME QTY. REMARKS RING SET, PISTON (STD.) 1 RING SET, PISTON (STD.) 1 RING SET, PISTON (OS 0.25), OPT. 1 RING SET, PISTON (OS 0.
HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY. PAGE 78 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY. NO. 1 * 2 PART NO. 06165ZE3000 11300ZE3602 2 11300ZE3604 11300ZE3604 2◊ ◊ 3 11381ZE3800 3 11381ZE3801 ◊ 11381ZE3801 3◊ 4 15600ZG4003 5 15600735003 8% 15625ZE1003 9 # * 16510ZE3000 10 #+ 16511ZE8000 * 11 #+ 16512ZE3000 * 12 #+ 16513ZE2000 * # 16531ZE2000 13 * # 16531Z0A000 13 * ◊ # 16531Z0A000 13◊ * 15 # 90602ZE1000 * 16 90701HC4000 17 * 91201ZE3004 18 # 9410106800 * 957010804000 19 20 * 961006202000 21 961006207000 * PART NAME QTY.
HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY. PAGE 80 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY. NO. 2 ◊ 2◊ ◊ 2◊ 6 9 10 * ◊ 10◊ * ◊ 10◊ * PART NO. 13310ZF6W10 13310ZF6W11 13310ZF6W12 13351ZE3010 90745ZE2600 91001ZF6003 91001ZF6003 91001ZF6013 PART NAME QTY. REMARKS CRANKSHAFT, Q-TYPE .................................. 1 ......... INCLUDES ITEMS W/ * CRANKSHAFT COMP. .................................... 1 ......... S/N 1113739 AND BELOW CRANKSHAFT COMP. .................................... 1 ......... S/N 1113740 AND ABOVE WEIGHT, BALANCER 1 KEY 6.
HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY. PAGE 82 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY. NO. 1 PART NO. 12000ZF6W12 1 12000ZF6W13 1◊ ◊ 2 2 2 12000ZF6417 15510ZE2023 15510ZE2033 15510ZE2043 ◊ 2◊ 15510ZE2043 ◊ 2◊ 3 4 15510ZE2053 16541ZE3010 32197ZE2003 PART NAME QTY. REMARKS BARREL ASSY., CYL. ALERT OIL .......... 1....... INCLUDES ITEMS W/ * ........................................................................... SN 3020570 AND BELOW BARREL ASSY., CYL. ALERT OIL .......... 1....... INCLUDES ITEMS W/ * ............
HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY. PAGE 84 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY. NO. 1 ◊ 1◊ 2 * 3 * 4 * 5 6 6 ◊ 6◊ ◊ 7◊ 7 PART NO.
HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY. PAGE 86 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY. NO. 1 2 3 4 5 5 ◊ 5◊ ◊ 5◊ 7 9 PART NO. 16731ZE2003 19610ZE3010ZA 19631ZE3W00 32197ZH8003 36100ZE1015 36100ZH7003 36100ZF6P81 36100ZF6P82 90013883000 90684ZA0601 PART NAME QTY. REMARKS CLIP, TUBE 1 COVER, FAN *R280*, RED 1 SHROUD 1 SUB-HARNESS ........................................... 1 ......... SN 2334667 AND BELOW SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 2334667 AND BELOW SWITCH ASSY., ENGINE STOP ................. 1 .........
HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY. PAGE 88 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY. NO. 1 2 4 6 6 ◊ 6◊ ◊ 6◊ 7 PART NO. 19511ZE3000 28450ZE3W11 31100ZE3701 90201ZE3790 90201ZE3V00 90201ZE3V00 90201ZE3790 90741ZE2000 PART NAME QTY. REMARKS FAN, COOLING 1 PULLEY, STARTER (SCREEN GRID) 1 FLYWHEEL 1 NUT, SPECIAL 16MM .................................. 1 ......... S/N 2263434 AND BELOW NUT, SPECIAL 16MM (1) ............................. 1 ......... S/N 2263435 AND ABOVE NUT, SPECIAL 16MM (1) ............................. 1 .........
HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY. PAGE 90 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY. NO. 1 ◊ 1◊ ◊ 1◊ 2 5 8 12 ◊ 13◊ PART NO. 30500ZF6W02 30500ZF6W02 30500ZF6W03 30700ZE1013 31512ZE2000 36101ZE2701 90015883000 90684ZA0601 PART NAME QTY. REMARKS COIL ASSEMBLY, IGNITION ....................... 1 ......... REPLACES 305007E2023 COIL ASSEMBLY, IGNITION ....................... 1 ......... S/N 1411816 AND BELOW COIL ASSEMBLY, IGNITION ....................... 1 .........
HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY. PAGE 92 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY. CARBURETOR ASSY. NO. 1#% 2 * 3 * 4 * 4 * ◊ 4◊ * 5 * 6 % * 7 * 8 * 9 PART NO. 16010ZE2812 16011ZA0931 16013ZA0931 16015ZE2005 16015ZE8005 16015ZE8005 16016ZH7W01 16024ZE1811 16028ZE0005 16044ZE3W20 16100ZF6V00 9 16100ZF6V01 9◊ ◊ 10 * 11 * 12 * 13 & * 14 15 16 17 18 16100ZF6V01 16124ZE0005 16166ZF6V00 16172ZE3W10 16173001004 16211ZF6000 16220ZA0702 16221ZF6800 16223ZE3W00 16610ZE1000 PART NAME QTY. REMARKS GASKET SET .............................
HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY. PAGE 94 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY. NO. 1 2 3 4 5 ◊ 5◊ ◊ 5◊ 6 6 6 ◊ 6◊ 7 8 10 11 12 13 14 15 PART NO. 18310ZE2W61 18320ZE2W61 18323ZE3W40 18330ZE2W00 18331ZE3810 18331ZE3810 18331ZE3811 18333ZE3800 18333ZK6Y00 18333ZF6W01 18333ZE6W01 18355ZE2W00 18381ZE2W10 90013883000 90050ZE1000 90055ZE1000 90055ZE1000 90006ZE2000 9405008000 PART NAME QTY. REMARKS MUFFLER 100DB 1 PROTECTOR, MUFFLER 1 PROTECTOR, EXHAUST PIPE 1 PIPE, EXHAUST 1 CAP, MUFFLER 1 CAP, MUFFLER ...............................
HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY. PAGE 96 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY. NO. 1 ◊ 1◊ 2 * ◊ 2◊ * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 11 *◊ 12◊ * 13 * 14 PART NO. 28400ZE3W01ZA 28400ZE3W01ZP 28410ZE3W01ZA 28410ZE3W01ZP 28421ZE3W01 28422ZE2W01 28441ZE2W01 28442ZE2W01 28443ZE2W01 28444ZE2W01 28445ZE2W01 28461ZE2W02 28462ZE3W01 28469ZE2W01 90004ZE2W01 90008ZE2003 PART NAME QTY. REMARKS STARTER ASSY., RECOIL *R8*, RED. .............1 ....... INCLUDES ITEMS W/ * STARTER ASSY., RECOIL *R280*, RED. .........1 .......
HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY. PAGE 98 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY. NO. 2 3 4 5 6 10 * 11 * 12 * 13 * 14 * 15 * 17 * 18 * 21 22 24 * 27 * 28 * 29 PART NO. 16551ZE3000 16555ZE3000 16561ZE3000 16562ZE3000 16570ZE3W20 16571ZE3W00 16574ZE1000 1675ZE2W00 16576891000 16578ZE1000 16581ZE3W00 16584883300 16592883310 90013883000 90015ZE5010 90114SA0000 93500050320A 93500050160A 9405006000 PART NAME QTY. REMARKS ARM, GOVERNOR 1 ROD, GOVERNOR 1 SPRING, GOVERNOR 1 SPRING, THROTTLE RETURN 1 CONTROL ASSEMBLY, REMOTE ............... 1 .........
HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY. PAGE 100 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY. NO. 1 3 6 6 6 ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ ◊ 6◊ 7 7 ◊ 7◊ PART NO.
HONDA GX390K1QA2 — GASKET KIT ASSY. PAGE 102 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2 — GASKET KIT ASSY. NO. 1 * 3 * 4 * 5 * 6 * 7 * 8 * 9 PART NO. 11381ZE3800 12251ZF6W00 12391ZE2020 16221ZF6800 16223ZE3W00 18333ZF6W01 18381ZE2W10 061A1Z6700 PART NAME QTY. REMARKS GASKET, CASE COVER 1 GASKET, CYLINDER HEAD 1 GASKET, CYLINDER HEAD COVER 1 GASKET, CARBURETOR 1 GASKET, INSULATOR 1 GASKET, EXHAUST PIPE 1 GASKET, MUFFLER (ARRESTER) 1 GASKET KIT ............................................... 1 ......... INCLUDES ITEMS W/ * ......................................................
HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY. GX-390K1QA2 GX-390U1QA2 PAGE 104 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY. NO. ◊ 1◊ ◊ 3◊ 4 4 ◊ 4◊ ◊ 4◊ 6 8 9 10 22 PART NO. 87516ZH7000 87532ZH7000 87521ZF6W01 87521ZF6W02 87521ZF6W03 87521ZF6W04 87522ZH9010 87528ZE2810 87530ZF6W10 87532ZH8810 87586ZH7W00 PART NAME QTY. REMARKS MARK, OPERATOR 1 MARK,, THROTTLE INDICATION 1 EMBLEM .................................................. 1 ............. S/N 3249629 AND BELOW EMBLEM .................................................. 1 .............
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.