OPERATION MANUAL Vibratory Trench Roller P33/24 HHMR SERIAL NO. 1536704 AND ABOVE Revision #0 (04/25/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Foreword: Practically-oriented development and design and many years of experience in the construction of vibratory trench rollers are your guarantee of a machine complying with the highest standard of quality and reliability. This operating and maintenance manual encompasses: • • • • • Safety regulations Description of the machine Operating instructions Maintenance instructions Troubleshooting table Use of this operating manual will • Simplify the process of familiarisation with your machine.
Foreword: On transfer of the machine, please complete: 01 ---------------------------------------------------------------Machine model (Fig. 3) 12345 ---------------------------------------------------------------Serial number (Fig. 1) ---------------------------------------------------------------Engine type ---------------------------------------------------------------Engine number (Fig.
Table of Contents: 1.0 Specifications 7 1.1 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1.2 Noise and vibration specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.0 Description 12 2.1 Fields of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 2.2 Modifications to the machine . . .
Table of Contents: 5.0 Operation with remote control 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6.0 6.1 6.2 6.3 6.4 6.5 23 Precommissioning checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications: B: C: G: 850 mm 1200 mm 630 mm 7
Specifications: A: D: E: F: 8 1520 500 855 1780 mm mm mm mm
Specifications: 1.1 Main dimensions RW 1504 /HF/HK/FK/HFK Working width: Overall width Overall length Overall height Distance between axles Drum diameter Weights: Intrinsic weight: Operational weight: Mean axle load: Drive system: Engine/Type: Output: At rpm: No. of cylinders/cooling: Battery: Drum width 850 mm mm mm mm mm mm mm 850 850 1770 1200 850 500 630 630 1770 1200 850 500 kg kg kg 1413 1480 740 1341 1408 704 Hatz 2G40 13.2 / 18 2700 2 / air cooled 12 72 hydrostatic 4 Hatz 2G40 13.
Specifications: RW 1504 /HF/HK/FK/HFK Drum width 850 mm Steering: Steering mode: Steering actuation: Drum width 630 mm lever steering hydrostatic lever steering hydrostatic Filling capacities: Fuel: Hydraulic oil: Transmission oil (per drive): I I l 25 47 1.1 25 47 1.
Specifications: 1.2 Noise and vibration specifications The noise and vibration specifications listed below in accordance with the EC Machine Directive in the draft (93/68/EEC) were determined under operating conditions typical for the machinery in question with vibration over a specified travel surface (DIN 45635). In operational application, deviating values may result depending on the prevailing operating conditions.
Description: 2.0 Description Many years of experience in the development and design of vibratory trench rollers created the basis for the new development of the infrared-controlled model RW 1504-HF. The enormous degree of operating convenience, which provides both for manual and infrared control, permits the user to make even more flexible use of the machine. The hard-wearing, compact design offers a high degree of security even in the most difficult terrain.
Safety regulations
Safety regulations: 3.1 Intended use Vibratory trench roller RW 1504-HF is constructed in accordance with the state of the art and with accepted rules of operating safety.
Safety regulations: 3.4 Safety signs attached to the machine Keep all safety plates and labels in good legible order and ensure their observance. Damaged and illegible safety plates and labels must be renewed without delay. All plates and labels can be re-ordered from the spare parts list. 3.5 Loading the machine for transport • Only use stable loading ramps with sufficient load-bearing capacity.
Safety regulations: 3.6.4 Starting in enclosed areas Exhaust fumes are lethal! When starting in closed rooms, therefore, always ensure sufficient ventilation. 3.7 Driving the machine 3.7.1 Persons in the hazard area Each time before starting work, also after interruptions, check whether there are persons or obstacles positioned in the hazard area, particularly when reversing. If required, give a warning signal. Stop work immediately if persons fail to leave the hazard area despite warning. 3.7.
Safety regulations: 3.7.7 Parking on uphill and downhill slopes Safeguard the machine against rolling away. To do this use metal chocks in front of and behind the drums. 3.8 • • • • • Never breathe in fuel fumes. Only refuel when the engine is switched off. Never refuel in enclosed areas. No naked flames, no smoking. Do not spill fuel, mop up any splashes of fuel, do not allow to seep into the ground. 3.
Safety regulations: 3.9.3 Work on the engine Drain the engine oil at operating temperature – Danger of scalding! Wipe away any spilt oil, collect drained oil and dispose of in an environmentally responsible manner. Keep used filters and other oil-soiled materials in a separate, specially marked container and dispose of in an environmentally responsible manner. 3.9.
Display and operating elements: 4.
Display and operating elements: 4.1 Description of the display and operating elements LK: Battery charge indicator light Lights up: • When the ignition is switched on • In case of charging faults in operation, ascertain cause Goes out: • After starting the engine. ÖK: Oil pressure warning light Lights up: • When the ignition is switched on • In the event of a drop in oil pressure in operation. Goes out: • After starting the engine.
Display and operating elements: SZ: Hourmeter The hourmeter counts the number of operation hours with the ignition switched on. The maintenance work must be carried out according to the displayed operating hours.
Operation: 4.2 Back-up safety bar Forward travel: Reverse travel: Moving clear: 4.3 No function! If the back-up safety bar is actuated, the machine automatically comes to an immediate stop. Move Both travel levers „FR“ and „FL“ to the „front“ position, the machine travels away from the obstacle! 10 Engine safety support Used for filling the fuel tank or when the engine hood is opened to carry out repairs. The hood is safeguarded against dropping by the gas pressure spring.
Operation: 5.0 Operation with remote control 5.1 Precommissioning checks Before putting the machine into service every day or before a long work period, the following checks must be performed. i Danger Observe the safety remarks in section 3.0 of this operating and maintenance manual. • Place the machine on an even, load-bearing surface.
Operation: Note: • Desist from any method of operation which could pose a safety hazard or impair the static stability of the machine. • Never travel on sloping surfaces transversely, but always directly upwards or downwards. • Every time before starting up, always clean the transmitter and receiver elements. • For safety reasons, never deposit the transmitter near the machine. During breaks in work, the emergency stop switch must always be activated (Position „0“).
Operation: Note: • The minimum distance between the transmitter (operator) and the receiver (machine) is 2 metres. If the the minimum distance is not adhered to, the safety close-range function is activated, i.e. the machine cannot be started. • If the minimum distance is not adhered to during operation, the engine continues to run but the machine comes to a standstill. In both cases, increase the distance and repeat the process.
Operation: 5.7 Switching off the machine 1. Move the switches „FL“, „FR“, „V“ and „E“ to their central position / switch off (Fig. 22). 2. Press the Start/Stop switch „S“ to the right and hold there until the engine comes to a complete standstill. 3. Actuate the emergency stop switch „N“ by pressing down. (Fig. 22) FL V E N FR S 22 Note: After switching off the machine, the ignition key must be removed. 6.0 Manual control Note: All safety conditions from Section 5.
Operation: 6.4 Vibration When travelling with vibration, in addition to travel levers „SL“ and „SR“, the switching lever „SV“ is actuated (Fig. 23). In the central position, vibration is switched off, in position „V“ forwards or „R“ reverse. Remark: When working on even terrain, the switch position of the vibration lever „ V „ or „ R „ is not important.
Operation: 7.0 Jump start device (FSE) Note: 12 V system!!! 1. Connect the jump start battery to the „+“ terminal and the „+“ terminal of the FSE to the machine. 2. Connect the jump start battery to the „-“ terminal and the „-“ terminal of the FSE to the machine. 3. Start the machine (page 26, section 6.1) Start procedure 4. Disconnect the battery again in the reverse order.
Maintenance: 9.0 Maintenance 9.01 General remarks on maintenance and maintenance work Steps must be taken to ensure that all safety regulations are adhered to in the execution of maintenance work! Careful machine maintenance guarantees far greater functional reliability and increases the life of all important components. The necessary input is minimal in relation to the faults and problems which can occur as a result of failure to perform maintenance work.
Maintenance: 9.03 Maintenance schedule No.: Description: Remarks: Page: • Observe gauge marking • Oil sight glass 35 35 • Sight glass 36 Every day 8.6 8.7 • Check engine oil level • Check hydraulic oil level • Check hydraulic filter element 8.8 • Check fuel level 8.12 • Check air filter • Diesel engine, see Hatz 2G40 operating manual 38 (Annex) After 25 hours of operation 8.
Maintenance: 9.04 Check engine oil level Remark: Park the machine on an even, load-bearing surface in such a way that it is horizontal. • • • • Pull out the oil dip stick „MS“ and wipe off with a lint-free cloth (Fig. 29). Insert the oil dip stick as far as it will go and pull out again. The oil level must be between the two marks. If the oil level is below the bottom mark, top up with oil immediately. 29 For suitable oil types, see the Hatz 2G40 manual! E 9.
Maintenance: 9.07 Changing the fuel filter Note: When working on the fuel system, no naked flames, no smoking. • The diesel line filter „DF“ must be drained of water at least once a year or every 200 hours (Fig. 31). • To drain off the filter, the handwheel must be opened, until surplus water runs away and pure diesel fuel emerges. • After draining, close the hand wheel and check the filter for leaks.
Maintenance: 9.09 Changing the transmission oil • Unscrew magnetic plug „M“ and clean. (Fig. 33) • Release the fastening screws „B“ on the transmission cover. • Screw puller bolts into thread „A“ (M8x25 DIN 933-8.8) and pull off the transmission cover.
Maintenance: 9.11 Changing the engine oil Remark: Drain the engine oil only when the engine is warm. Change intervals for engine oil, see the Hatz 2G40 Manual (Annex). i Danger Danger of scalding! Risk of scalding when draining hot engine oil! 36 35 S M E • Disconnect oil drainage hose „S“ and remove plug „M“ (Fig. 35). • Collect the oil in a suitable container and dispose of in an environmentally responsible manner. • Oil filter change (Fig.
9.12.2 Hydraulic oil change Clean the area surrounding the pressure line filter. ⇒ Remove the pressure line filter (Fig. 38) and clean. For complete tank drainage, lift the roller at the front transport eye bolt " O " (Fig. 38) using a crane. When the oil tank has been completely drained, screw the oil plug "S" back in with a new seal. Fill the tank with oil. Start the engine and allow to run until the hydraulic oil has distributed around the line system. Switch off the engine.
Maintenance: 9.14 Changing the suction filter The suction filter „S“ must be changed after every hydraulic oil change and every 1000 operating hours. 40 9.15 Adjusting the stripper • Loosen all three bolts „S“ and push the stripper towards the drum. • The distance between the stripper and the drum must be at least 2 mm. • Tighten bolts „S“ again. (Fig. 41) 41 S Remark: In case of stripper wear (two strippers each per drum) these must be readjusted or replaced.
Maintenance: 10.0 Tightening torques for bolts with standard metric thread Bolt size M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 Bolt size M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 Tightening torques Nm 8.8 10.9 12.9 3 5 5 6 9 10 10 15 18 25 35 45 50 75 83 88 123 147 137 196 235 211 300 358 290 412 490 412 578 696 560 785 942 711 1000 1200 1050 1480 1774 1420 2010 2400 Tightening torques ft-lb 8.8 10.9 12.
Maintenance: 11.0Troubleshooting table Fault: Possible cause: Remedy: Engine running, machine does not Insufficient hydraulic oil in the move! tank. • Check hydraulic oil level • Check the hydraulic system for leaks Engine running, machine can only Safety bar in engaged position be driven forwards! • Pull safety bar out of engaged position.
OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.