PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. MULTIQUIP Model GA-2.3R2 A.C. GENERATOR Revision #2 (03/05/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ............................................ 3 Table Of Contents ..................................................... 4 Parts Ordering Procedures ....................................... 5 Rules For Safe Operation ......................................... 6 Operation and Safety Decals .................................... 7 Specifications ............................................................ 8 General Information ................................................
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the GA-2.3R2 Generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ Provide adequate ventilation when operating the generator.
OPERATION AND SAFETY DECALS Machine Safety Decals The GA-2.3R2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — SPECIFICATIONS Table 1. Specifications MODEL Type 2300 Watts Rated Output (continuous) 2000 Watts Phase Frequency 60 Hz Power Factor 100% Model Robin EH-17 Type Air-cooled 4 cycle,vertical OVH type, gasoline engine 1 Bore X Stroke 1-2.64 in x 1.93 in Displacement 10.50 Cu.
GA-2.3R2 — GENERAL INFORMATION GA-2.3R2 FAMILIARIZATION Generator The Multiquip Model GA-2.3R2 generator has been designed as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, sermersible pumps and other industrial and construction machinery. This generator employs the highly reliable ROBIN engine. The alternator, a brushless revolving-field type, single phase is permanently aligned to the engine through rigid coupling.
GA-2.3R2 — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — INSTALLATION Outdoor Installation Indoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. Exhaust gases from gasoline engines are extremely poisonous.
GA-2.3R2 — PRE-SETUP General Inspection Prior to Operation Circuit Breaker This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. A 2-pole, 17 amp circuit breaker is provided on the control box to protect the generator from an overload. Make sure to switch the circuit breakers to the "OFF" position prior to starting the engine.
GA-2.3R2 — PRE-SETUP Lubrication Oil Fuel Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches on the dipstick. Close the fuel cock before filling the tank. Fill the fuel tank with clean and fresh unleaded gasoline. Do not fill the tank beyond capacity.
GA-2.3R2 — INSTRUMENTATION CAUTION : Fuel Gauge When using a combination of dual receptacles, total load should not exceed the rated capacity of the generating set. Power Outlets The fuel gauge is located on the fuel tank and allows easy monitoring of the fuel level. AC Voltmeter This voltmeter indicates (with a mark) the rated 60 Hz, single phase output voltage. The generator has the following 120 volt 60 Hz (single-phase) receptacle.
GA-2.3R2 — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.
GA-2.3R2 — OPERATING INSTRUCTIONS Before Starting Warm up 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to starting the engine. 1. When the engine starts, open the choke slowly. 2. Never start the engine with the main circuit breaker “ON”. 3. Turn the idle control switch to the "OFF" (down) position and check the voltage by referring to the voltmeter on the control box. 3. Check the lubricating oil level prior to starting the engine.
GA-2.3R2 — MAINTENANCE General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Service Daily Engine Side (Refer to the Engine Instruction Manual) Cleaning the Fuel Strainer Check Oil Level Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline.
GA-2.3R2 — PREPARATION FOR LONG -TERM STORAGE Generator Storage For storage of the generating set for over 30 days, the following is required: l Drain the fuel tank completely. l Run the engine until the gasoline in the carburetor is completely consumed. l Completely drain the oil from the crankcase and refill with fresh oil. l Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
GA-2.3R2 — WIRING DIAGRAM GENERATOR ENGINE GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the L diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 4.
GA-2.3R2 — TROUBLESHOOTING (ENGINE) TABLE 4. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Insufficient power output "compression" and overheats Burns to much fuel Exhaust color is continiously "WHITE" Exhaust color is continiously "BLACK" POSSIBLE PROBLEM SOLUTION Malfunction in cooling fan? Check or replace cooling fan. Air in-take filter clogged? Clean or replace air in-take filter. Over accumulation of exhaust products? Clean and check valves. Check muffler, replace if necessary.
GA-2.3R2 — TROUBLESHOOTING (GENERATOR) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 5) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 5.
GA-2.3R2 — TROUBLESHOOTING (GENERATOR) TABLE 5. GENERATOR TROUBLESHOOTING (CONTINUED) SYMPTOM Does not decelerate no "VOLTAGE OUTPUT". Does not decelerate but has "VOLTAGE OUTPUT". POSSIBLE PROBLEM SOLUTION Defective rotor windings? Check or replace rotor. Defective solenoid? Check or replace solenoid. Defective idle control device? Check or replace idle control device. Defective solenoid? Check or replace idle control device.
GA-2.3R2 — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
GA-2.3R2 — SUGGESTED SPARE PARTS GA-2.3R2 GENERATOR WITH ROBIN EH-17 ENGINE 5 to 10 Units 1 to 5 Units Qty. P/N ........................ Description 2 ............ 0601804883 .......... CIRCUIT BREAKER 2 ............ 0601812597 .......... RECEPTACLE 1 ............ 0601823204 .......... RECTIFIER 2 ............ 0642008900 .......... STRAINER, FUEL 3 ............ 0810107103 .......... FILTER, FUEL 1 ............ 0810106004 .......... CAP, FUEL TANK 5 ............ 2273261007 ..........
GA-2.3R2 — GENERATOR ASSY. GENERATOR ASSY. PAGE 26 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — GENERATOR ASSY. GENERATOR ASSY. NO PART NO PART NAME 1 1-1 1-2 7931000103 7931080003 0601823207 0601822638 0603000040 7681017104 0801086004 0040008000 7931341603 7921315102 7681315022 7875021513 7931334004 7931316504 0040006000 952404470 7871329514 0601851760 011008020 ROTOR ASSY 1 FIELD COIL 1 RECTIFIER ....................................... 2 .............. D3SB60 (S) SURGE ABSORBER ........................ 2 .............. TNR15G431K BEARING .......................................... 1 .
GA-2.3R2 — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 28 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — CONTROL BOX ASSY. CONTROL BOX ASSY. NO PART NO PART NAME 1 2 4 5 6 7931800302 0601850245 0601823204 0027103020 7931810503 7930602302 0601800258 0601804883 3011816004 0021004010 0601812597 0021004010 0030004000 0601810695 0601815109 55885 0017106016 CONTROL BOX 1 GROMMET 1 RECTIFIER ................................................... 1 ...................... S5 VB60 MACHINE SCREW 1 CONTROL PANEL 1 NAME PLATE ................................................ 1 ......................
GA-2.3R2 — PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — PIPE FRAME ASSY. PIPE FRAME ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 7935400402 7935410403 0017106016 7935410003 0805084704 020108060 7925419604 020108060 0017108040 020108060 7945510102 0810107103 0810106004 0602125031 011008020 0642008900 PIPE FRAME 1 BRACKET 1 HEX. HEAD BOLT 4 BASE 1 RUBBER SUSPENSION 2 HEX. NUT ............................ 4 .......... REPLACES 0207008000 RUBBER SUSPENSION 2 HEX. NUT ............................ 4 .......... REPLACES 0207008000 HEX. HEAD BOLT 2 HEX.
GA-2.3R2 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 32 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
GA-2.3R2 — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 0800628504 1980680004 7900638204 7930602302 7930615603 0820610804 0820610404 7900636004 8700611804 8700611904 DECAL : GROUND 1 S-1123 DECAL : FUEL COCK 1 S-3704 DECAL : OPERATING INSTRUCTIONS 1 S-4605 DECAL : MQ GA-2.
ROBIN EH-17 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. ROBIN GX240K1 ENGINE — CYLINDER HEAD PAGE 34 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. NO. 10 20 30# 40# 50# 60 70 71 80 90 210 220% 230% 250 260 270 280 * 290 * 300 330 340 610 620 * 630 680 690 * 700 710 810 820 830 * 840 850 960 PART NO.
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. PAGE 36 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. NO. 10 40 50 60 70 310 320# 350 360 370 380 PART NO. 2532070101 0230250110 0230250120 0230250130 0021814000 0032014000 0323030010 2532250120 2512300103 2692330103 2692340103 2692340203 2692340303 2532350117 2532350217 2532350317 0565160010 PART NAME QTY. REMARKS CRANKSHAFT CP 1 SPACER 1 T=0.6 SELECTIVE ASSEMBLY SPACER 1 T=0.8 SELECTIVE ASSEMBLY SPACER 1 T=1.
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY. INTAKE & EXHAUST ASSY. PAGE 38 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY. INTAKE & EXHAUST ASSY. NO. 10 35% 36% 37% 50 60 70 80 90 95 210 220 230n 240n 260 310 320 340 350 360 363 365 430 500 505# 510 510-2# 518 520# 526 540 550 555 556 560 570 590 PART NO.
ROBIN EH-17 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO. 10 20 25 30 40 50 60 70 80 310 320# 330# 340 345 346 350 360 370 380 PART NO. 2534230123 2274220103 0031108000 2534270101 2534280103 0031306000 0011406300 0186060020 2534250123 2694330100 2694330101 2274360103 2694350103 0043104300 2694550303 2274500203 0043106300 0022706000 0110060030 PART NAME QTY.
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY. COOLING & STARTING ASSY. PAGE 42 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY. COOLING & STARTING ASSY. NO. 10 20 27 28 40 45 90 210 210-1# 210-2# 210-3# 210-4# 210-5# 210-6# 210-11# 210-35# 210-49# 220 245 PART NO. 2535126201 2699170303 0732003900 2539520113 0110060020 0110060030 2535270103 2695020100 2705011508 2695012008 2695011008 2615010008 2705012508 2275013108 2695014508 2705026108 2275015208 0110060010 0732004950 PART NAME QTY.
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY. FUEL & LUBRICANT ASSY. PAGE 44 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY. FUEL & LUBRICANT ASSY. NO. 210 210-1# 210-2# 210-3# 210-5# 210-6# 210-8# 210-11# 210-12# 210-14# 210-15# 210-16# 210-17# 210-18# 210-19# 210-20# 210-22# 210-32# 210-40# 210-41# 210-89 # 210-101# PART NO. 2536245500 2206253608 2536235208 2536252508 2536242008 2466243608 2536257008 2536253308 2366245108 1616235208 2366251008 2366255108 2366245008 2366254008 2366250508 2386244008 2536240108 1066239208 2466243508 2096244508 2356242508 2536235508 PART NAME QTY.
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG ELECTRIC COIL ASSY. AND SPARK PLUG PAGE 46 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG ELECTRIC COIL ASSY. AND SPARK PLUG NO. 10 11 12 30 35 60 70 80 90 95 100 110 175 176 PART NO. 2697934001 2697943001 2537967001 0011406250 0043506250 0660000361 0150040090 0241080010 0566120050 0659000010 0650140150 0655000140 2247700201 0110060010 PART NAME FLYWHEEL CP IGNITION COIL CP EXCITER COIL CP BOLT & WASHER ASSY. SCREW & WASHER ASSY. SWITCH ASSY.
ROBIN EH-17 ENGINE — OIL SENSOR ASSY. OIL SENSOR ASSY. PAGE 48 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — OIL SENSOR ASSY. OIL SENSOR ASSY. NO. 700 760 765 770 790 795 PART NO. KS31102301 2147312201 2067550101 2077500101 2147900301 0011008160 PART NAME OIL SENSOR CP 14 WIRE 22 CP CLAMP CP CLAMP CP CLAMP CP BOLT & WASHER ASSY. QTY. 1 1 1 1 1 3 REMARKS GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — FUEL STRAINER FUEL STRAINER ASSY. PAGE 50 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV.
ROBIN EH-17 ENGINE — FUEL STRAINER FUEL STRAINER ASSY. NO. 10 10-1# 10-2# 10-3# 10-4# 10-5# 10-6# 10-7# 10-8# 10-9# 10-10# 10-15# 20 30 * 40 * 50 * PART NO. 0642008900 0642000220 0642000230 0642001910 0642002360 0642000250 0642000330 0642000240 0642002790 0642000330 0642002410 0642003230 2696260401 2696800403 0561110020 0521070042 PART NAME QTY. REMARKS FUEL STRAINER ASSY. ..... 1 ..........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 Manufactured for MULTIQUIP INC. by DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC.
