Operation and Parts Manual MODEL ga3.6Hr portable generatorS (HONDA GX240RT2EDN2 GASOLINE ENGINE) Revision #0 (09/17/14) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65/START FIRES WARNINGS Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. page 2 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
Table of Contents GA3.6HR 60 Hz Portable Generator Proposition 65/Start Fires Warnings......................... 2 Table Of Contents..................................................... 3 Nameplate/Safety Information.................................. 4 Parts Ordering Procedures....................................... 5 Safety Information............................................... 6-11 Specifications (Generator)...................................... 12 Specifications (Engine).............................
nameplate/safety information nAMEPLATE AND sAFETY lABELS NOTICE Safety labels are attached to the generator as shown in Figure 1. Keep these safety labels clean at all times. When the safety labels become worn or damaged and need to be replaced, contact your nearest dealer or the Multiquip Parts Dept. For safety label part numbers, reference the parts section of this manual. MODEL SERIAL NO. GA-3.
www.multiquip.com parts ordering procedures Ordering parts has never been easier! Choose from three easy options: Order via internet (dealers Only): Best deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information gENERAl sAFETY CAuTiON NEvER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. AlWAYs know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
Safety Information ENgiNE sAFETY dANgER The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free flow of cooling air. NEvER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
Safety Information NEvER use fuel as a cleaning agent. dO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. ElECTRiCAl sAFETY dANgER Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections may cause electrical shock and damage to the generator. NOTICE AlWAYs make certain that proper power or extension cord has been selected for the job.
Safety Information If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water. ENviRONmENTAl sAFETY/dECOmmissiONiNg If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention. Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable.
Safety Information EmissiONs iNFORmATiON NOTICE The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx) contained in gasoline exhaust emissions. This engine has been certified to meet US EPA Evaporative emissions requirements in the installed configuration.
SPECIFICATIONS (gENERATOR) Table 1. Specifications (Generator) Model Type Excitation AC Generator Speed Cooling System Fuel Capacity Continuous Power Output Max Power Output Rated Voltage 60 Hz AC Power Current Max/Continuous (120V) Source Current Max/Continuous (240V) Phase Frequency Power Factor Dimensions (L x W x H) Dry Net Weight GA3.6HR Brushless Revolving Field Type Solid State, Statically Excited System 3,600 RPM Self-Ventilation 5 gallons (19 liters) 3.2 kW 3.6 kW 120/240V 30/26.7 amps 15/13.
SPECIFICATIONS (engine) Table 2. Specifications (Engine) Model HONDA GX240RT2EDN2 Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Type Gasoline Engine 3.03 in. X 2.28 in. Bore X Stroke (77 mm x 58 mm.) Displacement 16.5 cu-in (270 cm3) Engine Max Output 7.9 H.P./3600 R.P.M. Fuel Unleaded Automobile Gasoline Lube Oil Capacity 1.16 quarts (1.1 liters) Oil Alert System Yes Speed Control Method Centrifugal Fly-weight Type Starting Method Recoil Start Dimensions 15.0 x 16.8 X 16.6in.
dimensions C GA-3.6HR ON V 120 0N 120 P O W E R F A U L T OFF AC VOLTMETER IDLE CONTROL OFF OPERATION SWITCH 120V MANUAL RESET AC CIRCUIT BREAKER GFCI PROTECTED QUARTZ 120V 20A 120V 120V 20A 20A A 120V 240/120V FULL POWER SWITCH 30A 120/240V 30A B D Figure 2. Dimensions Table 3. Generator Dimensions REFERENCE LETTER DESCRIPTION DIMENSIONS: IN. (MM) A HEIGHT (LIFTING BALE) 34.1 (865) B HEIGHT (FRAME) 29.7 (755) C LENGTH 29.9 (760) D WIDTH 30.9 (785) page 14 — GA3.
note GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
installation Connecting the Ground The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground cable should be #8 size wire (aluminum) minimum. If copper wire is used, #10 size wire minimum should be used At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 3) and tighten the nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
installation Outdoor Installation Generator Grounding If possible install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. The installation site must be relatively free from moisture and dust.
general information FAMILIARIZATION Generator The Multiquip GA3.6HR generator is designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps and other industrial and construction machinery. DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch.
components (generator) 3 1 2 4 5 6 7 8 GA-3.6HR ON 0N V 120 120 P O W E R F A U L T OFF IDLE AC VOLTMETER CONTROL OFF OPERATION SWITCH 120V MANUAL RESET AC CIRCUIT BREAKER GFCI PROTECTED QUARTZ 120V 20A 120V 120V 20A 20A 120V 30A 240/120V FULL POWER SWITCH 120/240V 30A 9 10 11 12 13 Figure 4. Generator Components 1. GFCI Duplex Receptacles – NEMA 5-20R, GFCI receptacle will provide 120V@ 20 amps. 2. Hour Meter – Indicates the number hours the generator has been in use. 3.
components (generator) GA-3.6HR ON 0N V 120 120 P O W E R F A U L T OFF IDLE AC VOLTMETER CONTROL OFF OPERATION SWITCH 120V 14 MANUAL RESET AC CIRCUIT BREAKER GFCI PROTECTED QUARTZ 120V 120V 20A 120V 20A 20A 120V 240/120V FULL POWER SWITCH 30A 120/240V 30A Figure 5. Full Power Switch 14. Full Power Switch – The generator is provided with a full power switch. Figure 6 and Figure 7 show simplified wiring diagrams of the dual voltage system.
components (generator) 17 15 22 23 16 36kW 21 24 18 25 19 26 20 28 27 Figure 8. Generator Components (Continued) 15. Fuel Gauge – This gauge is located on top of the fuel tank. Read this gauge to determine when fuel is low. 16. Fuel Tank Cap – Remove this cap to add unleaded gasoline to the fuel tank. Replenish with clean unleaded gasoline. Make sure cap is tightened securely. DO NOT over fill. 17. Fuel Tank – Capacity is 5 gallons (19 liters). Fill with unleaded gasoline. 18.
INSPECTION/SETUP General Inspection Prior to Operation Ground Power Tools When using power tools or electrical equipment requiring AC power from the generator, make sure power tool cord has a ground pin or is double insulated as shown in Figure 9. NOTICE Double-insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin.
INSPECTION/setup Before Starting NOTICE 4. If the oil level is low (Figure 11), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.1 liters). ALWAYS place the main circuit breaker in the OFF position prior to starting the engine. 1. Read safety instructions at the beginning of manual. 2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3.
operation This section is intended to assist the operator with the initial start-up of the portable generator. It is extremely important that this section be read carefully before attempting to use the generator in the field. Before Starting the Engine NOTICE This generator is equipped with a GFCI sensing module. The purpose of this module is to sense a ground fault during operation of the generator and open the main circuit breaker once the ground fault has been detected.
operation 6. If the engine has started, slowly return the choke lever (Figure 15) to the OPEN position. If the engine has not started repeat steps 1 through 6. 9. Place main circuit breaker (Figure 20) in the ON position. 7. Before the generator is placed into operation, run the engine for 3-5 minutes. Check for abnormal smells, fuel leaks, and noises that would associate with loose components. ON 8. Place idle control switch (Figure 18) in the OFF position.
operation 11. Read voltmeter on front panel of generator (Figure 22) and verify that 120 VAC is displayed. Using an external voltmeter as shown in Figure 22, verify that 120 VAC is present at the 120V twist-lock and GFCI duplex receptacles. 13. Read voltmeter on front panel of generator (Figure 24) and verify that 240 VAC is displayed. Using an external voltmeter as shown in Figure 24, verify that 240 VAC is present at the 120/240V, L14-30R twist-lock receptacle.
shutdown Stopping the Engine (Normal Shutdown) 1. Place main circuit breaker (Figure 25) in the OFF position. 5. Place engine fuel valve lever (Figure 28) in the OFF position. ON OFF Figure 25. Main Circuit Breaker (OFF) 2. Place idle control switch (Figure 26) in the ON position. ON OFF Figure 28. Engine Fuel Valve Lever (OFF) 6. Remove all loads from the generator. Emergency Shutdown 1. Place operation switch (Figure 29) in the OFF position. ON Figure 26. Idle Control switch (ON) 3.
preparation for long term storage Generator Storage For storage of the generating set for over 30 days, the following is required: Drain the fuel tank completely, or add STA-BIL to the fuel. Run the engine until the gasoline in the carburetor is completely consumed. Completely drain the oil from the crankcase and refill with fresh oil. Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
maintenance Use Table 6 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 6. Engine Maintenance Schedule DESCRIPTION (3) Engine Oil Air Cleaner Charcoal Canister (4) All Nuts & Bolts Spark Plug Cooling Fins Spark Arrester Fuel Tank Fuel Strainer Idle Speed Valve Clearance Fuel lines OPERATION CHECK CHANGE CHECK CHANGE FIRST EVERY 3 BEFORE MONTH OR MONTHS 10 HRS. OR 25 HRS.
maintenance Maintenance Spark Plug Perform the scheduled maintenance procedures as defined by Table 6 on the previous page: 1. Remove and clean the spark plug (Figure 31), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments. Daily Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary.
maintenance Engine Air Cleaner spark arrester cleaning DANGER Clean the spark arrester every 6 months or 100 hours. DO NOT use gasoline as a cleaning solvent, the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH! 1. Remove the muffler protector retaining bolts (Figure 35), then remove muffler protector. 2. Next, remove tapping screw that secures spark arrestor to muffler, then remove spark arrester. 1.
maintenance testing the GFCI Module If tripping of the main circuit breaker persists after a load is replaced with a known good one (no short circuit), perform this test with no load. 5. Next, press the TEST button on the GFCI module and verify that the green POWER LED turns OFF and the red FAULT LED turns ON. 1. Start the generator as outlined in the start up procedure in this manual. 2. Place the main circuit breaker (Figure 37) in the ON position.
maintenance 8. To restore power, press the RESET button (Figure 42) on the GFCI module and verify that the red FAULT LED turns OFF and the green POWER LED should turn ON P O W E R F A U L T GREEN POWER LED PRESS MANUAL RESET Figure 42. GFCI Module (Green LED ON Reset) 9. Verify that the AC voltmeter is registering a voltage reading as indicated by Figure 43. 240 V 120 Figure 43.
generator wiring diagram page 34 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
troubleshooting (ENGINE) Troubleshooting (Engine) symptom possible problem Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Short circuit due to deficient spark plug insulation? Check spark plug insulation, replace if worn. Improper spark plug gap? Set to proper gap. Spark plug is red? Check transistor ignition unit. Difficult to start, fuel is available, but no spark at Spark plug is bluish white? spark plug.
troubleshooting (ENGINE) Troubleshooting (Engine) - continued symptom Weak in power, compression is proper and does not misfire. Weak in power, compression is proper but misfires. Engine overheats. Rotational speed fluctuates. Recoil starter malfunctions. (if applicable) Starter malfunctions. possible problem Clean or replace air cleaner. Improper level in carburetor? Check float adjustment, rebuild carburetor. Defective spark plug? Clean or replace spark plug.
troubleshooting (GENERATOR) Troubleshooting (generator ) symptom Low voltage Low voltage, 3650 RPM (unloaded), 2500 RPM (idle) possible problem Engine speed too low? AC voltmeter not working? Control box internal wiring malfunction? Rotor winding malfunction? Stator winding malfunction? Leakage breaker malfunction? Full power switch malfunction? Voltage output too high. Voltage output too high.
Explanation of Code in Remarks Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. sAmplE pARTs lisT NO. 1 2% 2% 3 4 paRT NO. pART NAmE QTY. REmARks 12345 BOLT .....................1 .....
Suggested Spare Parts GA3.6HR portable 60 hZ generator with HONDA GX240RT2EDN2 gasoline engine 1 to 3 units Qty. P/N Description 1............0430430120...........CAP FUEL TANK 1............0641360030...........FILTER FUEL 3............16950ZB4015........fuel strainer 2............7895419004...........rubber suspension 2............1665419004...........rubber suspension 3............9807955876...........SPARK PLUG 1............35480ZF6003........SWITCH ASSY., OIL ALERT 2............28462ZE2W11.......
GA3.6HR — nameplate and decalS ASSY. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES. OPERATING INSTRUCTIONS 1 Exhaust contains carbon monoxide, a poison gas you cannot see or smell. Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique invisible et inodore. GAC-2.2H 11250AV V 120 NEUTRAL BONDED TO FRAME GAC-2.
GA3.6HR — nameplate and decals ASSY. NO. PART NO. 1 A9521200104 2 A9504000014 3 4 M9504200004 5 D9531100104 6 0800628504 7 A9511100103 8 1980680004 9 A3551000104 10 87533ZC0630 11 A3561000503 12 A3511201202 13 87528898620 PART NAME QTY. REMARKS DECAL: OPERATING INSTRUCTIONS 1 A92120010 DECAL: WARNING DANGEROUS GAS ...........1................A90400001 DECAL: NAMEPLATE.........................................1................CONTACT MQ PARTS DEPT. DECAL: WARNING START FIRES ....................1..........
GA3.6HR — GENERATOR ASSY. page 42 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
GA3.6HR — GENERATOR ASSY. NO. PART NO. 1 7911002003 1-1 1-2 0601823213 1-2A 0601822638 1-3 0071706304 2 7911017004 3 0801086104 4 A3135000003 5 7901315502 6 7871315022D 7 7875021523 8 7661331003 9 7911316004 10 7871329514 11 0601851760 12 0013608020 13 0040008000 PART NAME QTY. REMARKS ROTOR ASSY. 1 FIELD ASSY. 1 RECTIFIER 2 SURGE ABSORBER 2 BEARING 1 SET BOLT, ROTOR 1 SET WASHER, BEARING 1 ARMATURE ASSY. 1 END BRACKET 1 END BRACKET .................................................1................
GA3.6HR — CONTROL BOX ASSY. page 44 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
GA3.6HR — CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO. A3214000403 0601850102 0601823204 0027103012 0601823853 0027104010 OEMAA8 A3224000703 0601806819 0601814065 0601811092 0601811031 0601814010 0021004010 OEMAA8 0601830737 0601831620 0601831620 A3262800004 0011106015 0017105010 0601872300 0021003005 0601829301 Y0601815779 0021004020 OEMAA8 0021004025 OEMAA8 58042 0040004000 Y0601800699 Y0021003012 0207003000 PART NAME QTY.
GA3.6Hr — PIPE FRAME ASSY. page 46 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
GA3.6Hr — PIPE FRAME ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO.
GA3.6Hr — MUFFLER ASSY. page 48 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
GA3.6HR — MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 7912310003 18320ZB4000 18325ZB4000 18329ZB4000 18355ZB4630 90002ZE2U91 0105050616 18333ZB4801 957010802000 7915461004 0017108020 7915460004 0017108025 020108060 011008020 7915469004 011206020 0105050616 PART NAME QTY. REMARKS MUFFLER 1 PROTECTOR 1 PROTECTOR 1 SEAL 2 ARRESTOR, SPARK 1 TAPPING SCREW 1 HEX. HEAD BOLT ..............................................5................REPLACES P/N 0017106012 GASKET 1 HEX.
GA3.6HR — wheel kit ASSY. page 50 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
GA3.6HR — wheel kit ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. A3417400303 Y0605802053 Y0080000020 A3417400404 011008020 L0120236304 011008020 W0805003103 A3417400704 A3417400804 A3417401304 A3417401404 0601851116 0012308020 0010108025 0207608000 0401450080 A3417400904 011106015 PART NAME QTY. REMARKS AXLE 1 TIRE ASSY. 2 SNAP RING 2 BRACKET 2 HEX. HEAD BOLT ..............................................8................REPLACES P/N 0016908020 BRACKET, BRAKE SHAFT 4 HEX. HEAD BOLT .
HONDA GX240RT2EDN2 — AIR CLEANER ASSY. page 52 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — AIR CLEANER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 PART NO. 15721Z23H60 17211899000 17220Z23S30 17222Z23H60 17223Z23000 17223Z23S30 17229Z23H60 17231Z23H60 17233Z23H60 17238ZE7710 90005ZM3000 90854ZB3000 9405006000 957010603208 PART NAME TUBE, BREATHER ELEMENT, AIR CLEANER CASE COMP., AIR CLEANER STAY, AIR CLEANER SPRING, AIR CLEANER CASE LID BASE COMP.
HONDA GX240RT2EDN2 — CAMSHAFT ASSY. page 54 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CAMSHAFT ASSY. NO. 1 3 4 5 6 8 9 10 11 12 13 15 16 17 19 PART NO. 12209ZE8003 14410Z1D000 14431ZE2010 14441ZE2000 14451ZE1013 14711Z5K000 14721Z5K000 14751Z1C000 14771Z8S000 14771Z8S000 14775ZE2010 14791Z1D000 90012ZE0010 90206ZE1000 14100Z5K910 PART NAME SEAL, VALVE STEM ROD, PUSH ARM, VALVE ROCKER LIFTER, VALVE PIVOT, ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE RETAINER, IN. VALVE SPRING RETAINER, EX.
HONDA GX240RT2EDN2 — CARBURETOR ASSY. page 56 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CARBURETOR ASSY. NO. 1#@ 2@ 3@ 4@ 5@ 6#@ 7@ 8 9@ 10@ 11@ 12@ 13 14 15 16@ 17 18& 19& 20& 21& 22& 23& 25& 26& 27& 28& 29 30& 31 32& 33& 34& 35& 36 37& 38@ 39 40& 41& 42& 43& 44 45 46 47@ 47@ 47@ 48@ 49 50 PART NO.
HONDA GX240RT2EDN2 — CONTROL ASSY. page 58 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CONTROL ASSY. NO. 1 3 4 5 10 17# 21 22 29# 30 PART NO. 16550ZE2700 16555ZE2000 16561ZK6D70 16562ZE2700 16500Z5K408 16584883300 90013883000 90015Z5T000 93500050350A 9405006000 PART NAME QTY. REMARKS ARM COMP, GOVERNOR 1 ROD, GOVERNOR 1 SPRING, GOVERNOR 1 SPRING, THROTTLE RETURN 1 CONTROL ASSY. ..............................................1................INCLUDES ITEMS W/# SPRING, CONTROL ADJUSTING 1 BOLT, FLANGE 6X12 2 BOLT, GOVERNOR ARM 1 SCREW, PAN 5X35 1 NUT, FLANGE 6MM 1 GA3.
HONDA GX240RT2EDN2 — CRANKCASE COVER ASSY. page 60 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CRANKCASE COVER ASSY. NO. 1 3 4 5 6#$ 7% 8%@ 9%@ 10%@ 11% 12% 13 14% 15% 16 18% PART NO. 11300Z9GS40 11381Z5K000 15600Z0T820 15600Z1C000 15625Z0T800 16510ZE3000 16511ZE8000 16512ZE3000 16513ZE2000 16531Z0A000 90602ZE1000 90701HC4000 91201Z10003 58176 957010803500 961006206000 PART NAME QTY. REMARKS COVER ASSY., CRANKCASE ...........................1................INCLUDES ITEMS W/% PACKING, CASE COVER 1 CAP ASSY., OIL FILTER ....................................1................
HONDA GX240RT2EDN2 — CRANKSHAFT ASSY. page 62 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CRANKSHAFT ASSY. NO. 8 10% 11 PART NO. 90741ZE2000 91001ZH9003 13310ZBAS40 PART NAME QTY. REMARKS KEY, SPECIAL WOODRUFF 25X18 1 BEARING, RADIAL BALL (6206 SH) 1 CRANKSHAFT COMP., .....................................1................INCLUDES ITEMS W/% GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
HONDA GX240RT2EDN2 — CylINDER BARREL ASSY. page 64 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — CylINDER BARREL ASSY. NO. 1 2 3 6 7 8$ 9 10 11 12 13 PART NO. 12000Z5K406 35480ZF6003 16541ZE2010 90131896650 90446KE1000 91201Z1D003 91353671003 9405010000 031112230 9425110000 957010601200 PART NAME QTY. REMARKS BARREL ASSY., CYLINDER .............................1................INCLUDES ITEMS W/$ SWITCH ASSY., OIL LEVEL 1 SHAFT, GOVERNOR ARM 1 BOLT, DRAIN PLUG 12X15 ...............................2................REPLACES P/N 90131883000 WASHER, 8.2X17X0.
HONDA GX240R2EDN2 — CylINDER HEAD ASSY. page 66 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240REDN2 — CylINDER HEAD ASSY. NO. 1 2 3 4 6 8 10 11 12 13 14 15 16 16 17 PART NO. 12210Z5K405 12204ZE2306 12205ZE2305 12216ZE2300 12310ZE2020 12391ZE2020 90014Z5T000 90042ZK2D60 92900080320E 90441ZE2010 9430112200 9570H008000 9807955876 9807955855 12251Z5K003 PART NAME HEAD COMP., CYLINDER GUIDE, IN. VALVE (OVER SIZE) GUIDE, EX. VALVE (OVER SIZE) CLIP, VALVE GUIDE COVER, CYLINDER HEAD PACKING, HEAD COVER BOLT, HEAD COVER BOLT, STUD, 8X106 BOLT, STUD, 8X32 WASHER CAMP.
HONDA GX240RT2EDN2 — FAN COVER ASSY. page 68 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — FAN COVER ASSY. NO. 2 3 6 7 10 PART NO. 19610Z5K800ZD 19631Z5K000 81329567020 90013883000 90654SA4003 PART NAME COVER COMP., FAN *NH1* SHROUD GROMMET, DRAIN HOLE BOLT, FLANGE 6X12 (CT200) CLIP, WIRE HARNESS 6MM (WHITE) QTY. 1 1 1 6 2 REMARKS GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
HONDA GX240RT2EDN2 — FLYWHEEL ASSY. page 70 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — FLYWHEEL ASSY. NO. 1 3 6 8 PART NO. 19511ZE2000 28451ZE2W01 31110Z5K810 90201ZE3790 PART NAME FAN, COOLING PULLEY, STARTER FLYWHEEL COMP. (LAMP) NUT, SPECIAL 16MM QTY. 1 1 1 1 REMARKS GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
HONDA GX240RT2EDN2 — IGNITION COIL ASSY. page 72 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — IGNITION COIL ASSY. NO. 1 2 4 6 8 9 11 16 17 25 PART NO. 30500Z5F003 31510ZE1811 30700Z1C811 31511ZE2000 31512ZE2000 31510ZE3003 32110Z5K000 90013883000 90015883000 90684ZA0601 PART NAME COIL ASSY., IGNITION COIL ASSY., LAMP 12V 125W CAP ASSY., NOISE SUPPRESSOR CLAMPER, CORD GROMMET, CORD COIL ASSY., LAMP 12V 125W HARNESS ASSY., ENGINE WIRE BOLT, FLANGE 6X12 BOLT, FLANGE 6X28 CLIP, HARNESS QTY. 1 1 1 1 1 1 1 1 6 1 REMARKS GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
HONDA GX240RT2EDN2 — PISTON ASSY. page 74 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RTEDN2 — PISTON ASSY. NO. 1 1 1 1 3 4 4 5@ 6 7 7 7 7 PART NO. 13010Z5K004 13011Z5K004 13012Z5K004 13013Z5K004 13111Z5K000 13200Z1D000 13200Z10305 90001ZE8000 90551ZE1000 13101Z5K000 13102Z5K000 13103Z5K000 13104Z5K000 PART NAME QTY. REMARKS RING SET, PISTON (STD) 1 RING SET, PISTON (0.25) 1 RING SET, PISTON (0.50) 1 RING SET, PISTON (0.75) 1 PIN, PISTON 1 ROD ASSY., CONNECTING (STD) ...................1................INCLUDES ITEMS W/@ ROD ASSY., CONNECTING (0.
HONDA GX240RTEDN2 — recoil starter ASSY. page 76 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RTEDN2 — recoil starter ASSY. NO. 1 2% 3% 4% 5% 6% 7% 8% 10% 11% 12 13% 14% PART NO. 28400Z5K013ZB 28410ZE2W01ZB 28421ZE2W01 28422ZE2W01 28441ZE2W01 28442ZE2W01 28443ZE2W01 28444ZE2W01 28462ZE2W11 90004ZE2W01 90008ZE2003 28461Z5T305 28463Z5T013 PART NAME QTY. REMARKS STARTER ASSY., RECOIL *NH1*......................1................INCLUDES ITEMS W/% CASE COMP.
HONDA GX240RT2EDN2 — SOLENOID ASSY. page 78 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RTEDN2 — SOLENOID ASSY. NO. 1# 2# 3 4# 5# 6# 7 8# 9# 10# 11# PART NO. 16252ZA1010 16268893000 16270ZB4010 16271ZB4000 16273ZB4000 36160ZB4013 90013883000 91502ZB4701 93500050080A 9430520062 9454004018 PART NAME QTY. REMARKS CAP, CHOKE LEVER 1 SPRING, CHOKE RETURN 1 AUTO-THROTTLE ASSY. ..................................1 ...............INCLUDES ITEMS W/+ STAY, SOLENOID THROTTLE 1 LEVER COMP., SOLENOID THROTTLE 1 SOLENOID ASSY.
HONDA GX240RT2EDN2 — ENGINE DECALS ASSY. page 80 — GA3.6HR 60 hz gENERATOR• operation and parts manual — rev.
HONDA GX240RT2EDN2 — ENGINE DECALS ASSY. NO. 1 2 3 4 PART NO. 87533ZC0630 87528898620 87594ZB4A00 87521Z8S000 PART NAME DECAL: AIR CLEANER (ENGLISH) DECAL: CHOKE DECAL: OIL CAUTION EMBLEM (GX240) QTY. 1 1 1 1 REMARKS GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
Terms and Conditions of Sale — Parts pAYmENT TERms 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. spECiAl EXpEdiTiNg sERviCE Terms of payment for parts are net 30 days.
notes GA3.6HR 60 hz GENERATOR • operation and parts manual — rev.
Operation and Parts Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.