OPERATION AND PARTS MANUAL JIMMY SERIES MODELS: JB5135, JB7135, JB5090, JB7090, JB8090, JB9180, JB11090 HYDRAULIC REBAR BENDERS MODEL JPU1 ELECTRIC-HYDRAULIC PUMP Revision #9 (01/04/08) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks.
JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS Multiquip Jimmy Series Hydraulic Rebar Benders NOTE Silicosis Warning ....................................................... 2 Table Of Contents ..................................................... 3 Parts Ordering Procedures ....................................... 4 Safety Message Alert Symbols ................................. 5 Rules For Safe Operation ...................................... 6-8 Specifications (Rebar Unit) .......................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Operation and Parts Manual has been developed to provide complete instructions for the safe and efficient operation of the Jimmy Series Hydraulic Rebar Bender and Electric-Hydraulic Pump.
JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION DANGER Read this manual! Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the Jimmy Series Hydraulic Rebar Bender and Electric-Hydraulic Pump.
JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION UNIT SAFETY INSTRUCTIONS ■ All hose connections must be tightened with the proper tools before operating hydraulic power unit. DO NOT over tighten. Connections should only be tightened securely and leak-free. Over tightening can cause premature thread failure or high-pressure fittings to split at pressures lower than their rated capacities.
JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION ELECTRICAL SAFETY ■ ALWAYS test the ON/OFF switch on the hydraulic power unit before operating. The purpose of this switch is to shut down the rebar bender. ■ NEVER use a extension cord that is frayed or damaged where the insulation has been cut. ■ NEVER carry the hydraulic power unit by its power cord or disconnect it by yanking the cord from the power outlet. ■ ALWAYS make certain that the proper extension cord has been selected for the job.
JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (REBAR UNIT) Table 1. Rebar Bender Specifications Model JB5135 J B7 1 3 5 J B5 0 9 0 JB7090 JB8090 J B9 1 8 0 JB11090 Bending Angle 135° 135° 90° 90° 90 ° 180° 90° #4, #5 #6, #7 #4, #5, #6 #6, #7, #8 #6, #7, #8, #9 #7, #8, #9, #10 #8, #9, #10, #11 5 (12.7) 5 (12.7) 5 (12.7) 8 (20.3) 8 (20.3) 11 (27.9) 14 (35.6) 2 2 3 3 3 3. 5 3.
JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (PUMP) Table 3. Electric Hydraulic Pump Specifications Model Motor Specification PEW1501T Type Electric Pump Motor 1.5 HP (1.11 kw) Speed 1725 RPM Input Voltage Current Pump JPU1 115 @ 60 Hz 16.2 Amps Sound Level 80 dBA Oil Capacity 1 gal (3.
JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION GENERAL INFORMATION Rebar Straightening The MQ Jimmy Series Hydraulic Rebar Benders are designed to be used as portable on-site rebar benders, capable of bending in-place rebar to approved American Concrete Institute (ACI) radius. Labor time and injuries are greatly reduced from manually bending rebar. Bends of 90°, 135° or 180° can now be completed in seconds at the correct elevation after forms are stripped away.
JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION Rebar Spirals and Cages Electric-Hydraulic Pump ■ Can bend rebar up to 135° (Figure 3) and fits between spirals as close as 2 in. (5 cm. ) on center. ■ No welding required. All Jimmy Series Hydraulic Rebar Benders require an electricpowered hydraulic pump to supply the necessary pressure to actuate the hydraulic cylinder. This hydraulic pump consists of a drive cylinder, oil reservoir and electronics for either remote or manual operation.
JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS Figure 6. Jimmy Hydraulic Rebar Bender Components 1. 2. 3. 4. 5. 6. 7. 8. 9. Remote Control Unit – Allows the hydraulic cylinder on the rebar unit to be advanced or held. Remote Control Cable – Allows the Electric-Hydraulic Pump to be operated remotely. Hydraulic Reservoir– Holds 1.00 gallon (3.78 liters) of hydraulic oil. Fill only with recommended type hydraulic oil.
JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION BEFORE STARTING CAUTION - Read Manual Before attempting to operate this rebar bender, and to avoid serious injury to personnel, always read and understand operation manual. Failure to read and understand operation manual could result in serious harm or even death! DANGER - Flammable/Combustible Materials NEVER operate the rebar bender or hydraulic pump in or around flammable materials.
JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER CONNECTING THE POWER 1. The electric-hydraulic pump requires 115 VAC, 60 Hz power. Applying power to the pump that is not specified will cause severe damage to the pump's electric motor. Always read the electrical data plate before applying power to the pump. 2. The power plug on the pump is a 3-prong grounded type plug. ALWAYS connect this plug to a 3-prong grounded receptacle. NEVER plug this device into a 2-prong type receptacle.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION OPERATION Remote Control Unit Control Valve Lever 1. This hydraulic pump has a 3-way, 3-position valve that is activated by a control valve lever (Figure 8). In the neutral position, “PORT A” is CLOSED, meaning there is no flow of pressurized fluid. 1. On the remote control unit there is a toggle switch. When pressed, this toggle switch (Figure 11) will activate (extend) the hydraulic cylinder. Releasing the toggle switch will hold the cylinder in place.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION Figure 12. Rebar Placement Figure 13. 90° Rebar Bend 4. Place the pump control valve lever in the forward position (Figure 9). 5. Place and hold the toggle switch on the remote control unit in the ON position.The rebar bending process should begin. 6. When the desired rebar bend angle (Figure 13) has been achieved, release the toggle switch on the remote control unit. This will stop the forward motion of the cylinder. 7.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION Figure 15. JB5135 Rebar Placement — Rebar Bending Figure 16. JB7135 Rebar Placement — Rebar Bending Positioning the Rebar Bender (Method 3) For Model JB5135 1. Place the pump control valve lever (Figure 8) in the neutral position. 2. Send the end of the spiral rebar through the gap in the puller hook. Secure the puller hook around the straight rebar and align the puller rollers on the spiral rebar (Figure 15). 3.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN Rebar Adjustment Bolt For Model JB5090, JB7090, JB8090 The rebar bender may require adjustment in order to obtain a 90° bend. Adjustment is necessary due to inconsistencies in the rebar produced by steel mills and because each bender is capable of handling multiple diameters of rebar. 1.
JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE PREVENTIVE MAINTENANCE CHANGING HYDRAULIC OIL Preventive maintenance should be performed on a daily or weekly basis depending on the amount and working use. A higher than normal operating pressure could indicate a need for immediate maintenance. A clean well lubricated rebar bender will operate faster and smoother and will allow for more accurate readings from pump pressure gauges. 1. Change hydraulic oil once a year. 2.
NOTE PAGE JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYD.REBAR BENDERS — EXPLANATION OF CODE IN REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
JIMMY SERIES HYD.REBAR BENDERS — SUGGESTED SPARE PARTS JIMMY SERIES HYDRAULIC REBAR BENDER 1 to 3 Units (JB5135) Qty. ..... P/N ...................... Description 1 ......... RB252698 ........... PULLER HOOK 1 ......... RB252818 ........... CAP SCREW, 5/8-18 X 2-1/2 LG 1 ......... RB252703 ........... ROLLER PIN 1 ......... RB252828 ........... BALL PLUNGER, 3/8-16 1 ......... RB252701 ........... WHEEL PULLER HOUSING 1 ......... RB252699 ........... PULLER ROLLER 2 ......... RB252852 ...........
JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS NAMEPLATE AND DECALS 1 WARNING Read, understand and follow any and all printed materials provided with and on this device. Do not overload beyond rated capacity. Never work under a load supported by a hydraulic cylinder. Immediately support liftef load with suitable mechanical means. Failure to heed these markings may result in personal injury and/ or property damage. Engineered in U.S.A.
JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO 1 2 2 2 2 2 2 2 PART NO TBD PART NAME QTY. REMARK WARNING, READ MANUAL DECAL 1 NAMEPLATE, JB5135 ................................................. 1 ............ CONTACT MQ PARTS DEPT. NAMEPLATE, JB7135 ................................................. 1 ............ CONTACT MQ PARTS DEPT. NAMEPLATE, JB5090 ................................................. 1 ............ CONTACT MQ PARTS DEPT. NAMEPLATE, JB7090 ...........
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO RB252698 RB252818 RB252839 RB252745 RB9681 CH38M RB9777 HP0205PB RB252702 RB252696 RB252697 RB252700 RB252703 RB252828 RB252701 RB252699 RB252852 PART NAME QTY. REMARK PULLER HOOK 1 CAP SCREW(5/8- 18 X 2- 1/2LG.) 4 LOCK NUT(5/8- 18) 4 DECAL 1 STREET ELBOW FITTING (3/8 NPTF) 1 MALE HALF COUPLER (3/8-18NPTF) 1 RUBBER HOSE (10FT.) 1 CYLINDER (2 TON; 5IN.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO RB252710 RB252828 RB252707 RB252706 RB252841 RB252820 RB252746 CH38M RB10621 RB9777 HP0505PB RB252709 RB252704 RB252705 RB252708 RB252852 17 18 19 20 RB253081 RB252835 RBHOSECAP CH38F PART NAME QTY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ASSY. PART NO. RB252839 RB252844 RB252662 RB252672 RB9681 RB9777 H0509PB RB252675 RB252852 RB252669 RB252667 RB252663 RB252815 RB252843 RB252674 RB252668 RB252665 RB252673 RB252664 RB252817 RB252671 RB252828 RB252831 RB252830 CH38M RBHOSECAP RB001WHL CH38F PART NAME QTY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO. RB252840 RB252845 RB252676 RB252686 RB9681 RB9777 H1012PB RB252689 RB252852 RB252683 RB252681 RB252684 RB252678 RB252843 RB252815 RB252688 RBRB253046 RB252830 RBRB252682 RB252679 RB252687 RB252677 RB252821 RB252816 RB252685 RB252829 RB252838 RB252690 RB252854 CH38M RBHOSECAP RB001WHL CH38F PART NAME QTY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY. NO. PART NO. 1 RB252840 2 RB252845 3 RB252691 4 RB252686 5 RB9681 6 RB9777 7 H1014PB 8 RB252689 9 RB252852 10 RB252683 11 RB252681 12 RB252684 13 RB252693 14 RB252843 15 RB252815 16 RB252688 17 RB253046 18 RB252830 19 RB252682 20 RB252694 21 RB252687 22 RB252692 23 RB252821 24 RB252816 25 RB252685 26 RB252829 27 RB252838 28 RB252690 29 RB252047 30 CH38M 31 RBHOSECAP 32 RB001WHL 33 CH38F PART NAME QTY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART NO.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART NO.
JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 30 31 32 37 ASSY. PART NO.
JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY. CONTROL VALVE ASSY. NO. PART NO. 1 E0561002107 2# 3+ 4+ 5 E0561003109 6+ 7+ 8 61130190109 9 62260190102 10 E0531005105 11 E0541001103 12 E0561001105 * 13 + * 14 + * 15 + * D0961009100 16 17# 18 60910075105 19+ 20 64110100104 21 E0561009101 22 E0561008109 23 60140060101 24 D0561001106 25 E0541004105 26% E0561004101 27%+ 28%+ 29 H1868104106 30 E0539910104 31 E0539911106 PART NAME QTY.
Effective: February 22, 2006 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.
