OPERATION AND PARTS MANUAL GLOBUG SERIES MODELS: GBW/GBWE (Pentapod With Lamp) GBS (Offset Pole With Lamp GBP (Lamp Only) GBHM (Hitch Mount Accessory) GBMP (Mounting Plate) ORIGINAL COPY Revision #0 (07/23/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING PAGE 2 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
TABLE OF CONTENTS GBW/GBWE/GBS/GBP/ GBHM/GBMP Lighting System Proposition 65 Warning ........................................... 2 Table Of Contents .................................................... 3 Parts Ordering Procedures ...................................... 4 Specifications ........................................................ 10 Dimensions (GBW/GBWE) .................................... 11 Dimensions (GBS) ................................................. 12 Dimensions (GBP) ................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION LIGHTING SYSTEM SAFETY DANGER NEVER use lighting system in rain, snow or areas of high humidity that could generate electrical storms. WARNING NEVER disconnect any emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties. CAUTION NEVER attempt service on a running machine.
SAFETY INFORMATION BALLOON SAFETY WARNING To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on. CAUTION ALWAYS keep the balloon away from sharp objects and excessive amounts of heat. NOTICE To prevent balloon deformation, NEVER use lighting system in strong winds. DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down.
SAFETY INFORMATION LOADING AND UNLOADING Cart Type - No Lifiting Hook Cart Type - With Lifiting Hook If lighting system is not equipped with a transport lifting hook and the mast is removable, refer to the following safety information. If lighting system is equipped with a transport lifting hook, refer to the following safety information. CAUTION Before lifting, make sure that the mast and lamp are removed as described in the manual.
SPECIFICATIONS Table 1. Specifications Model GBW/GBWE/GBS/GBP Input Voltage 120 VAC Max. Current 9.3 A @ 120 V Frequency Appropriate Generator 50-60 Hz Single-Phase 1700 Watts Lamp Lamp Type Total Luminous Flux 1,000 Watt Metal Halide 107,000 lm Standard Balloon Diameter 47.2 in (1200 mm) Light Coverage (360°) 90 ft (27.4 meters) Lamp Surface Temperature (Longitudinal) 476.6° F (247° C) max Lamp Surface Temperature (Transversal) 417.
DIMENSIONS (GBW/GBWE) D B A C E Figure 1. GBW/GBWE Dimensions Reference Letter A (GBW) A (GBWE) B C D E Table 2. GBW Dimensions Description Total Max. Height (with Standard Balloon) Total Max. Height (with Standard Balloon) Standard Balloon Height Mast Height (without Balloon) Standard Balloon Diameter Mast Height (Stowed) Dimension inches (mm) 158.3 (4,020) 193.3 (4,910) 28.3 (720) 130 (3,302) 47.2 (1,200) 28.3 (720) GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
DIMENSIONS (GBS) B GB36 BALLOON SHOWN C F D G OFFSET POLE I E H J A Table 3. GBS Dimensions Reference Letter Dimension inches (mm) A 44.68 (1,135) B 35.43 (900) C 33.46 (850) D 38.38 (975) E 85.62 (2,175) F 26.88 (683) G 16.73 (425) H 39.37 (1,000) I 8.66 (220) J 7.87 (200) K 28.34 (720) STRAIGHT POLE K BALLOON ASSEMBLY Figure 2. GBS Dimensions PAGE 12 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
DIMENSIONS (GBP) A B Figure 3. GBP Dimensions Table 4. GBP Dimensions Reference Letter Dimension inches (mm) A 35.43 (900) B 33.46 (850) GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
FOOTCANDLE PLOT .25 .5 1 2 5 VALUES LISTED AS FOOTCANDLES 10 SCALE: 1 GRID = 50 FT. (15.24 METERS) Figure 4. Illumination Range PAGE 14 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
GENERAL INFORMATION The Multiquip GloBug GBW/GBWE, GBS, GBP are general- purpose, portable, glare-free lighting systems intended for emergency and remote lighting needs. It is universally adaptable to all AC power supplies and accepts 50/60 Hz, 100-240 V. The GBP (also included with the GBW/GBWE and GBS) provides 360° glarefree illumination. The balloon is selfinflating and easy to install and inflate in less than 20 seconds.
COMPONENTS GBP 1 13 2 3 12 4 19 20 14 18 11 5 10 17 16 9 15 8 7 6 GBW/GBWE 21 22 25 GBHM GBWE/GBHM/ GBMP ONLY 28 27 26 24 GBMP 23 5 GBS Figure 5. GBW/GBWE/GBS/GBP Components PAGE 16 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
COMPONENTS Figure 5 shows the location of the controls and components for the GBW Lighting System. The functions of each control is described below: 1. Balloon Cover — Stores balloon when GBW is not in use. Allow a sufficient amount of time for the lamp to cool down before storing balloon. Possibility exists of balloon getting burned. 2. Balloon — Made of heat resistant polyester, with a diameter of 47.2 inches (1,200 mm). Balloon is selfinflating and inflates in less than 20 seconds. 3.
SETUP GBW/GBWE SETUP 1. Set the GBW on a firm level surface where there is enough space around the pentapod for the outriggers to be deployed. upper or lower position. Placing the lock in the upper position will provide 1 foot (305 mm) more height. See Figure 8. LATCH 2. Remove the pentapod from the carrying case. The pentapod outriggers are secured together with a strap. See Figure 6. Squeeze both tabs on the buckle to unlock strap and release pentapod outriggers.
SETUP GBS SETUP 1. Attach one of the clamps that come with the GBS to the external support pole. The clamps may be attached to vertical, horizontal, or angled pole. See Figure 11. 4. Attach the straight pole to the clamps. Tighten locknuts on both clamps. See Figure 13. STRAIGHT POLE VERTICAL EXTERNAL SUPPORT POLE CLAMPS CLAMP LOCKNUT Figure 13.
SETUP BALLOON INSTALLATION (GBW/GBWE/GBS) 1. Insert the balloon assembly into the mast. Tighten the T-bolt securely. See Figure 15. 5. Connect the power cable to the lamp cable connector. See Figure 18. LAMP CABLE CONNECTOR BALLOON PROTECTIVE COVER POWER CABLE CONNECTOR T-BOLT MAST Figure 15. Installing the Balloon Figure 18. Connecting the Power Cable 2. Unsnap the three buttons on the bottom of the balloon cover and unzip the cover. See Figure 16 6.
SETUP GBHM INSTALLATION The GBHM Hitch Mount can be used to attach a balloon/ lamp assembly (GBP) to the hitch of a truck or similar vehicle. See Figure 21 for installation procedure. NUT LOCKING BOLT BALL HITCH INSTALL COTTER PIN REMOVE BOLT OR COTTER PIN LOCKING PIN GBHM HITCH MOUNT SLIDE ONTO BALL HITCH POLE T-HANDLE TURN CLOCKWISE TO LOCK CONNECT TO POWER SOURCE POLE INSTALL NUT AND BOLT INSERT BOLT AND TIGHTEN NUT TO LOCK SHAFT (JOINT) INSERT BOLT AND TIGHTEN NUT TO LOCK Figure 21.
SETUP GBMP INSTALLATION The GBMP Plate Mount is attached to a trailer or similar vehicle to support the balloon/lamp assembly (GBP). See Figure 22 for installation procedure T-HANDLE TURN CLOCKWISE TO LOCK POLE CONNECT TO POWER SOURCE POLE INSERT BOLT AND TIGHTEN NUT TO LOCK TRAILER FRAME DRILL 9/16” DIA. HOLE MOUNTING BRACKET MOUNTING BOLTS SUPPORT PLATE SHAFT (JOINT) NUT INSERT BOLT AND TIGHTEN NUT TO LOCK FLAT WASHER LOCK FLAT WASHER WASHER Figure 22.
OPERATION RAISING THE MAST (GBW/GBWE) DANGER ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical shock, electrocution and even death. LOWERING THE MAST (GBW/GBWE) 1. Loosen the T-bolt holding the second mast and push mast all the way down. Tighten T-bolt securely. See Figure 25.
OPERATION turn off. APPLYING POWER 1. If using a portable generator, plug the AC power cable to the 120 VAC receptacle on the generator used. See Figure 27. 120 VAC RECEPTACLE 20A POWER CABLE SHUTTING DOWN LAMP ONLY 1. Unzip the bottom of the balloon. See Figure 29. TYPICAL GENERATOR FRONT PANEL BALLOON 120V Figure 27. Connecting to Generator 2. Start the generator as indicated in the generator manual. 3.
OPERATION STORAGE (GBW/GBWE) Before storing the GBW/GBWE Lighting System, perform the following steps. 9. Continue pulling upward on the mast until all the pentapod legs are fully retracted and are stowed. See Figure 32. NOTICE STRAP Allow about 15 to 20 minutes for the lamp to cool down before storing the GBW/GBWE. The possibility exists of the balloon getting burned if it touches a hot lamp. 1. Disconnect the lamp connector from the AC power cable. PENTAPOD STOWED 2.
MAINTENANCE 3. Remove the lamp guard. REPLACING LAMP DANGER Never attempt to replace lamp in a wet place. The possibility exists of electric shock. 4. Press the tabs on the lamp holder and push up lamp holder to release it from lamp. See Figure 37. WARNING Always allow sufficient time for the lamp to cool down before replacing. The possibility exists of severe burns if hot lamp is touched.
MAINTENANCE 3. Slide in the new replacement balloon over the top of the lamp guard assembly. See Figure 42. NOTICE Do not use excessive force when screwing the lamp to prevent lamp from breaking. 7. Secure lamp holder on top of the lamp. 8. Reinstall lamp guard. 9. Pull down balloon and zip the bottom zipper to cover lamp. INSTALL NEW BALLOON REPLACING BALLOON 1. Unzip the top and bottom of the balloon. See Figure 40. Figure 42. Replacing Balloon 4. Zip up the top and bottom of the new balloon.
MAINTENANCE FILTER REPLACEMENT 5. Install a new filter and reinstall the air plate. 1. Remove the balloon as described in the STORAGE section. 6. Turn the three locking tabs inwards to lock the air plate in place. See Figure 46. 2. Turn the balloon/lamp assembly upsidedown to access the filter. See Figure 44. LOCK TAB AIR PLATE LOCKING TAB Figure 46. Locking Air Plate Figure 44. Accessing Filter 3. Turn the three locking tabs outwards to release the air plate. See Figure 44. 4.
MAINTENANCE SYMPTOM Lamp does not light. Lamp only lights for a short time. Balloon does not inflate. Table 6.
MAINTENANCE B2 L5 B1 L3 L4 L1 B3 L2 B4 P4 E1 B5 L2 P2 B2 P3 B1 E2 B4 P1 S3 L2 E1 S4 S2 GBW/GBWE S1 E2 GBS Figure 47. Maintenance Check Points PAGE 30 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
MAINTENANCE Table 7.
WIRING DIAGRAM POWER CABLE (120 VAC INPUT) GRN/YEL 10 AWG 1000 WATT METAL HALIDE LAMP G LINE NEUTRAL RED BLACK WHITE BLACK WHITE WHITE GRN/YEL BLACK WHITE ELECTRONIC BALLAST RED BLACK 3 GRN/YEL 1 BLK 1 FRONT VIEW 2 BLK 2 CONNECTOR (FEMALE) CONNECTOR (MALE) TABLE 3 REFERENCE DESIGNATIONS BLACK WHITE BLACK GRN/YEL RED FAN MOTOR PAGE 32 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
NOTES GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT .....................1 .....
SUGGESTED SPARE PARTS GBW/GBWE/GBS/GBP LIGHTING SYSTEM 1 to 3 units Qty. P/N Description 2............E000077600 .........LAMP 2............A300168900 .........E BALLAST ASSY 2............A100057000 .........BALLOON CLOTH CP 3............A300155100 .........FILTER 1............1654000230..........BALLOON PATCH KIT NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
NAMEPLATES AND DECALS (GBW/GBWE) 1 To prevent breaking, NEVER use in strong winds that makes balloon deformed considerably. the lighting system. 3 8 A-4001938-00 GloBug Lighting System TM 2 WORKSTAND DEPLOYMENT 7 A-4001941-00 6 9 MODEL SERIAL NO. 4 5 Lamp OFF Push the button in the hole with a small switch flat-blade screwdriver (or similar tool) for 3 seconds. LED will turn green. A-4001940-00 PAGE 36 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
NAMEPLATES AND DECALS (GBW/GBWE) NO. 1 2 3 4 5 6 7 8 9 PART NO. A400193800 DCL1262 A400194300 A400194000 A400193900 A400166800 A400194100 A400193300 PART NAME QTY. REMARKS DECAL; GLOBUG INFORMATION 1 DECAL; LATCH (RIGHT) 1 DECAL; LATCH (LEFT) 1 DECAL; CAUTION, LAMP INFORMATION 1 DECAL; LAMP OFF SWITCH 1 DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ....1 ....... DCL1261 DECAL; DANGER, WORKSTAND DEPLOYMENT 1 DECAL; GLOBUG LIGHTING SYSTEM 1 NAMEPLATE...........................................................
NAMEPLATES AND DECALS (GBS) 1 GloBug Lighting System TM 2 NEVER operate any of the GloBug lighting systems or handle any electrical equipment while standing in water, while barefoot, while hands are wet, or in the rain. A dangerous electrical shock could occur causing Severe Bodily Harm or even Death ! NEVER disconnect the connector when power is applied. The possibility exists of Electrical shock or equipment damege.
NAMEPLATES AND DECALS (GBS) NO. 1 2 3 4 5 6 PART NO. A400193300 A400194200 A400194000 A400166800 A400193900 PART NAME QTY. REMARKS DECAL; GLOBUG LIGHTING SYSTEM 1 DECAL; GLOBUG INFORMATION (GBS) 1 DECAL; CAUTION, LAMP INFORMATION 1 DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ....1 ....... DCL1261 DECAL; LAMP OFF SWITCH 1 NAMEPLATE............................................................................1 ....... CONTACT MQ PARTS GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
BALLOON AND LAMP ASSY (GBW/GBWE AND GBS) 47 OPTIONAL BALLOONS AND MESSAGE STRIPS 17 45 42 16 48 15 19 49 14 20 21 23 22 50 13 20 25 4 4 51 24 18 44 28 52 12 26 27 4 4 16 41 2 29 12 51 8 3 40 3 30 BALLOON PATCH KIT 53 11 15 27 31 32 33 43 35 36 37 34 4 38 39 46 10 1 7 10 11 2 6 5 9 11 3 PAGE 40 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
BALLOON AND LAMP ASSY (GBW/GBWE AND GBS) NO. 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19# 20# 21# 22# 23# 24# 25# 26# 27# 28# 29# 30# 31# 32# 33# 34# 35# 36# 37# 38# 39# 40# 41$# 42# 43# 44# 45# 46# 47 PART NO.
MAST ASSY (GBW/GBWE) 1 26 2 25 4 22 3 7 8 6 7 16 27 17 15 12 13 12 14 13 11 19 12 13 12 13 12 24 23 17 21 20 13 18 9 10 5 PAGE 42 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
MAST ASSY (GBW/GBWE) NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO.
PENTAPOD ASSY (GBW/GBWE) 14 7 2 8 13 3 15 6 16 7 11 7 4 12 5 10 8 9 8 8 6 1 6 PAGE 44 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
PENTAPOD ASSY (GBW/GBWE) NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. A200041502 A300166700 A300113102 A300108700 1641000330 0014708025 0033208000 0043108000 0014710025 0043110000 0033210000 A300152402 2212780310 A300152700 A300106500 0033206000 PART NAME BASE PIPE 1 BASE PIPE 2 ASSY SUPPORT SHACKLE RUBBER FOOT BUTTON SCREW (M8x25) SELF LOCK NUT (M8) WASHER (M8) BUTTON SCREW (M10x25) WASHER (M10) SELF LOCK NUT (M10) FOOT CP LEVER CARRYING CASE STRAP SELF LOCK NUT (M6) QTY.
POLE ASSY (GBS) 7 1 3 2 4 6 5 PAGE 46 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
POLE ASSY (GBS) NO. 1# 2# 3# 4# 5# 6# 7 PART NO. A200056701 A300166600 E000077100 E000077200 0013112030 0033112000 A000028100 PART NAME QTY. REMARKS OFFSET POLE 1 POLE 1 KNOB 1 CLAMP 2 BOLT (M12x30) 1 NUT (M12) 1 POLE MOUNT KIT.............................................1................INCLUDES ITEMS W# .............................................................................................CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
HITCH MOUNT ASSY (GBHM) 3 3 6 4 4 1 5 5 2 5 4 4 5 PAGE 48 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
HITCH MOUNT ASSY (GBHM) NO. 1# 2# 3# 4# 5# 6 PART NO. A300164601 A300164501 A300166600 0033112000 0013112040 GBHM PART NAME QTY. REMARKS SHAFT (JOINT) 1 JOINT CP 1 POLE 2 NUT (M12) 4 BOLT (M12x40) 4 HITCH MOUNT ..................................................1................INCLUDES ITEMS W# .............................................................................................CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
PLATE MOUNT ASSY (GBMP) 1 9 1 5 4 2 4 5 7 3 4 6 5 5 8 7 4 PAGE 50 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
PLATE MOUNT ASSY (GBMP) NO. 1# 2# 3# 4# 5# 6# 7# 8# 9 PART NO. A300166600 A300164601 A300166000 0033112000 0013112040 A400192100 0043112000 0043212000 GBMP PART NAME QTY. REMARKS POLE 2 SHAFT (JOINT) 1 ADAPTER CP 1 NUT (M12) 3 BOLT (M12x40) 7 PLATE (ADAPTER) 1 WASHER, FLAT M12 8 WASHER, LOCK 4 MOUNTING PLATE ...........................................1................INCLUDES ITEMS W# .............................................................................................
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel. (800) 421-1244 Fax (800) 537-3927 Mayco Parts 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department 800-306-2926 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Service Department 800-421-1244, Ext. 279 310-537-3700, Ext.
