OPERATION AND PARTS MANUAL SERIES MODEL LS600 CONCRETE PUMP (DEUTZ BF4L914 DIESEL ENGINE) Revision #4 (09/15/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Proposition 65 Warning LS600 PUMP — PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
NOTES MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP —TABLE OF CONTENTS MAYCO LS600 CONCRETE PUMP Proposition 65 Warning ........................................... 2 Table of Contents .................................................... 4 Parts Ordering Procedures .................................... 5 Safety Message Alert Symbols ............................ 6-7 Rules for Safe Operation ................................... 8-10 Specifications ........................................................ 12 Dimensions ...................................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Mayco LS600 Concrete pump.
LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING ALWAYS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. CAUTION - OVER-SPEED CONDITIONS NEVER tamper with the factory settings of the engine governor or settings.
LS600 PUMP — RULES FOR SAFE OPERATION DANGER - READ OPERATION AND PARTS Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the LS600 concrete pump: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
LS600 PUMP — RULES FOR SAFE OPERATION ■ NEVER run engine without air filter. Severe engine damage may occur. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump. ■ ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. ■ DO NOT operate this equipment unless the hopper grate, guards and safety devices are attached and in place.
LS600 PUMP — RULES FOR SAFE OPERATION BATTERY EMERGENCIES The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: ■ ALWAYS know the location of the nearest fire extinguisher. ■ DO NOT drop the battery. There is the possibility of risk that the battery may explode.
NOTES MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — SPECIFICATIONS TABLE 1. PUMP SPECIFICATIONS Model LS-600 Pumping Rate Up to 60 cu. yds. per hour* Pumping Method Reciprocating Piston Maximum Aggregate Size 1-1/2 in. minus (38mm) Ver tical Pumping Height Up to 250 ft. (76m) Piston Face Pressure 1100 PSI Horizontal Pumping Distance 1000 ft. (305m)* Cylinder Lubrication Box Capacity 2 Gallons (7.6 Liters) Hydraulic Fluid Capacity 50 Gallons (189 Liters) Fuel Tank Capacity 40 Gallons (76 Liters) Hopper Capacity 10 cu. ft.
LS600 PUMP — DIMENSIONS TABLE 3. DIMENSIONS REF. DIMENSIONS A 43 in. (109.2 cm.) B 173 in. (436.8 cm.) C 24 in. (61 cm.) D 70 in. (177.8 cm.) E 68 in. (172.2 cm.) Figure 1. Dimensions MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — IMPORTANT HAND SIGNALS Figure 2 displays the basic hand signals commonly used in concrete pumping operations. Figure 2. Operation Hand Signals PAGE 14 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — GENERAL INFORMATION CONCRETE MIX DESIGN Mix design is most important to achieve maximum pumpability. Pumpability is affected by, among other factors, the type and gradation of aggregate used. Natural aggregates make a more workable mix and pump more readily than crushed aggregates. A blend of natural and crushed aggregates will produce a workable mix. The type and gradation of aggregates is equally important for workability as the size and percentage of coarse aggregates in the mix.
LS600 PUMP — GENERAL INFORMATION more readily pumpable mix with superior water retaining qualities. However, if delays are likely to occur, extra care must be exercised due to the faster setting time over regular cement. 3. The Mayco LS600 models will pump a wide variety of concrete pump mixes. But, there are guidelines that must be followed. Use this information in conjunction with the Operation section of this manual. Use a minimum of: 500 lbs. of cement/cu yd for 2500 p.s.i. concrete after 28 days.
LS600 PUMP — HOW IT WORKS The following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete. The hydraulic pressure is generated by a variable volume, pressure compensated, axial piston pump that is driven by a diesel engine. The rod sides of the drive cylinders are hydraulically connected together creating a “slave circuit,” which allows hydraulic oil to transfer from one piston to the other.
LS600 PUMP — PUMP COMPONENTS Figure 5. Major Pump Components PAGE 18 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — PUMP COMPONENTS Figure 5 illustrates the location of the major components for the LS600 Concrete Pump. The function of each component is described below: 1. Tow Hitch Coupler – Requires a 2-inch ball hitch or a 3-inch pintle. Capable of towing 6,000 lbs. 2. Documentation Box – Contains engine and pump operation, parts and maintenance information. 3. Manifold Access Door– Release latch and lift door to access the Hydraulic Manifold Block. 4.
LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTS 5 3 1 4 12 E 12 SCROLL 50 75 GENCY ST O ER M P RESET 1000 0 500 1500 20 00 0 SET 11 VOLUME OFF ON START INCREASE DECREASE 2 ACCUMULATOR PRESSURE 13 IGNITION 7 12 50 75 1000 0 FLOW DIRECTION FORWARD CONTROL 500 1500 8 CENTER OFF CYLINDER STROKE 20 00 0 REMOTE LOCAL REVERSE JOG AUTOMATIC JOG “B” JOG “A” PUMPING PRESSURE REMOTE 9 10 6 Figure 6. Pump Digital Control Panel Components 1. 2. 3. 4. 5. 6. 7. 8.
LS600 PUMP — DIGITAL READOUT SCREEN PRIMARY SCREEN Screen 1 Indicates the various modes of the switch settings. Monitors engine RPM - Idle speed 900, High speed 2550. Battery charge indicator - Normal charge 13+ volts. Indicates electrical malfunction - Refer to Troubleshooting section. Screen 5 Displays the ON/OFF electrical signal status of the various 12 volt solenoids (Swing A circuit, Main A circuit, Main B circuit).
LS600 PUMP — ENGINE COMPONENTS Figure 7. Deutz BF4L914 Diesel Engine Components The engine (Figure 7) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. 1. Fuel Filter/Water Separator – Service the fuel filter as recommended in the maintenance section of this manual. 2. 3. 4. 5. Oil Filter – Prevents dirt and other debris from entering the engine.
LS600 PUMP — INSPECTION CAUTION - GENERAL SAFETY GUIDELINES FUEL CHECK 1. NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. ALWAYS wear approved eye and hearing protection before operating the pump . NEVER operate the pumps's engine with the engine hood removed. The possibility exists of hands, long hair, and clothing becoming entangled with the V-belt, causing injury and bodily harm. NEVER place hands or feet inside the hopper .
LS600 PUMP — INSPECTION ENGINE OIL CHECK 1. Remove the engine oil dipstick from its holder (Figure 10). 6. The oil listed in Table 4 is recommended to ensure better engine performance. Use class CD or higher grade motor oil. Figure 10. Engine Oil Dipstick 2. Make sure pump/engine is placed on level ground. 3. Pull the engine oil dipstick (Figure 11) from its holder. HYDRAULIC OIL CHECK 1.
LS600 PUMP — INSPECTION 2. If the hydraulic oil level is low, remove the cap just above the oil level sight glass (Figure 13) and add the correct amount of hydraulic oil to bring the hydraulic oil level to a normal safe operating level. (Use Shell oil Tellus 68 or Mobil oil DFE26). Figure 13. Hydraulic Oil Filler Hole 3. Check the oil level in the lubrication box. If low, fill with up to 3 gallons of SAE #30 motor oil (Figure 14). The oil level must be checked daily.
LS600 PUMP — SET-UP LOCATION OF PUMP 1. Place the pump in the best location on the site to pump concrete efficiently. 2. Lay down the hose in the shortest distance possible. REAR STABILIZER JACKS To reduce excessive vibration and rocking of the pump, set the rear stabilizers as follows: 1. Locate both the left and right rear stabilizer jacks (Figure 15). Figure 17.
LS600 PUMP — START-UP PROCEDURE 4. Place the Direction Control Switch to the FORWARD position (Figure 22). STARTING PROCEDURE WARNING - GENERAL SAFETY GUIDELINES DO NOT attempt to operate this concrete pump until the Safety, General Information and Inspection sections have been read and understood. REVERSE Figure 22. Direction Control Switch (FORWARD) 5. To start the engine, insert the key (Figure 23) into the ignition switch and turn the key to the ON position. e nc y S erg to p Em 1.
LS600 PUMP — OPERATION HOSE LUBRICATION Before pumping, it is necessary to lubricate the hose. This procedure prevents separation and blockages in the hose. Inspect the lines at all times to prevent problems. Before concrete is discharged into the hopper, it is suggested that 3 to 4 gallons of water be sprayed into the hopper, followed by approximately 5 gallons of a creamy cement and water slurry (1/2 bag of cement to 5 gallons of water).
LS600 PUMP — OPERATION 4. Let the pump cycle until the hydraulic oil temperature (Figure 29) is approximately 50° to 60° F. HYDRAULIC OIL TEMPERATURE Figure 29. Hydraulic Oil Temperature Gauge 5. The Accumulator Pressure Gauge (Figure 30) should read approximately 1750 pounds per square inch (psi). Figure 32. Hopper Remixer Blades (Rotation) 7. Slide the Volume Control Switch (Figure 27) to the right to increase the volume to 25-30 strokes per minute.
LS600 PUMP — OPERATION REMOTE CONTROL (OPTIONAL) The LS600 Concrete Pump has a remote control feature that allows the pump to be remotely controlled. If desired, the pump can be operated via a receiver/transmitter (radio) or a hardwire method, which utilizes a 25-ft. extension cable. Contact MQ Sales Department to order remote control. Radio Remote Control Installation of the Radio Remote Control Assembly 1. Remove the two screws on the digital control panel of the pump. See Figure 33.
LS600 PUMP — OPERATION Radio Remote Control Programming Before starting operation of the Radio Remote Control, go to Screen 9 of the Digital Readout Screen: RADIO ADDRESS 9 NO RADIO PRESS RESET TO LEARN A NEW ONE 1. Press the ON/OFF button on the radio (wireless) remote control to turn on the power. Hold down the RESET switch. The display will now show: RADIO ADDRESS 9 NOW SCANNING FOR NEW TRANSMITTER 2.
LS600 PUMP — PUMPING INFORMATION REMIXTURES Remixtures that are designed into the concrete mix by the redi-mix company or an architectural engineering company. This section lists common admixtures and a brief explanation of their functions: A. Pozzolith 300 – or the equivalent acts as a water retarder and a lubricant. On a lean mix, long pushes, stiff mixes, and vertical pushes, Pozzolith 300R helps pumpability. B. MBVR – air entraining, acts as a lubricant.
LS600 PUMP — PUMPING INFORMATION The use of 2 -1/2” I.D. hose in these extreme cases reduces line pressures or the addition of slight amounts of water to the mix, if permissible, will permit easier pumping. The use of certain pumping admixtures may help. If excessive pulsation exists in the hose, it is advisable to use burlap or some means of wear protection under the hose at points where the hose may wear through the outer cover; e.g. over forms, steel or sharp curbs.
LS600 PUMP — PUMPING INFORMATION Using this procedure will make it easier to pump through the clean hose. Note: Once the concrete has reached the end of the hose, do not apply any more water in this manner as this procedure is used for starting only. 6. Hose sizing is very important: We strongly recommend on harsh mixes, vertical pushes, stiff concrete, shotcrete, long pushes, that a 2 -1/2” line be used as far as possible.
LS600 PUMP — PUMPING INFORMATION CLEARING SHUTTLE TUBE BLOCKAGE The shuttle tube is plugged if volume at the discharge end of the hose stops and the hydraulic oil pressure gauge reads 4400 PSI or more. To clear a plug in the shuttle tube, great care must be taken as a dangerous condition will exist from pressure build-up inside the shuttle tube. (With the shuttle valve, the concrete can be pumped in reverse.) Use the following procedures to clear the shuttle tubes.
LS600 PUMP — MAINTENANCE (PUMP) TABLE 5. MAINTENANCE CHECK SCHEDULE Wee- Month- 6-Mont- Operational Daily Hourly kly ly hs Hours Engine Oil X X Engine Air Filter X Fuel Filter X Hydraulic Oil Level X Lubrication Box 500 hrs. X Replace Hydraulic Oil 1000 hrs. Clean Hydraulic Filters Axle Crank X X 500 hrs. 2 hrs Grease Shuttle Tube and Hopper Outlet Zerk Points 2 hrs Check System Pressure X 40 hrs. Check Hardware for Tightness X 40 hrs.
LS600 PUMP — MAINTENANCE (PUMP) 5. Add water to the hopper. Pump and flush clean the entire hopper, shuttle tube and discharge elbow with water. 6. Scoop out 12 inches of concrete from the inboard end of the delivery hose. “Cork screw” a 6" x 6" x 8" sponge into the end of the first hose section. Reconnect the hose to the discharge elbow. 7. Fill hopper with water. Pump until sponge and clean water come out the discharge end of the hose and line system. 8.
LS600 PUMP — MAINTENANCE (PUMP) BATTERY MAINTENANCE CAUTION - BATTERY MAINTENANCE SAFETY Wear safety glasses or face mask , protective clothes, and rubber gloves when working with battery. BRAKE SYSTEM The brake system should be periodically checked. Look for fluid leaks worn or cracked hoses. Check the reservoir for proper fluid levels. The Atwood surge brake should be checked for damage. Make sure that all links and pivots are kept lubricated. 1.
LS600 PUMP — MAINTENANCE (PUMP) CYLINDER LUBRICATION BOX ACCUMULATOR CIRCUIT WARNING - FREEZING CONDITIONS When using the pump during freezing conditions, completely drain the water box and cover the hopper after pumping. Frozen liquid will restrict the piston travel and cause severe damage to the pump. CAUTION - SAFETY GUIDELINES Before checking lubrication level, follow lock out-tag out procedures.Stop the engine and remove the engine starter key.
LS600 PUMP — MAINTENANCE (PUMP) WEAR PLATE AND CUTTING RING Due to the abrasive nature of concrete, it is normal for the cutting ring to wear on its sides as it shears through the concrete inside the hopper. The metal-to-metal friction and the abrasiveness of the concrete will cause extreme wear and reduce sealing capability between the cutting ring and wear plate. If the two components do not properly seat against each other, slurry will pump into the hopper rather than out the discharge line.
LS600 PUMP — MAINTENANCE (PUMP) CHANGING THE CONCRETE CYLINDER PISTON CUPS 4. The Rubber piston cups will occasionally require replacement depending on the following factors. ■ The fluid level and cleanliness of the lubrication box. 5. ■ The size and type of aggregate. ■ The type of concrete being pumped. It is time to replace the cups when increasingly large particles of sand and cement pass into the lubrication box.
LS600 PUMP — MAINTENANCE (PUMP) CHANGING THE WEAR PLATE AND RING Wear Plate Installation Due to the swinging motion of the Nun-plate and the abrasive nature of concrete, it is normal for the cutting ring to wear on the side that shears through the concrete inside the hopper. If the wear ring and wear plate do not fully seat against each other the concrete slurry will pump into the hopper.
LS600 PUMP — MAINTENANCE (PUMP) WHEEL BEARINGS PRESSURE TEST After every 6 months of operation inspect the wheel bearings. Once a year, or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, cone and cage with a good grade of high speed wheel bearing greases (never use grease heavier than 265 A.S.T.M. penetration “No. 2.”). 1. Fill the wheel hub with grease to the inside diameter of the outer races and also fill the hub grease cap. 1.
LS600 PUMP — MAINTENANCE (TRAILER) The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. Trailer Brakes Properly functioning brake shoes and drums are essential to ensure safety. The brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently.
LS600 PUMP — MAINTENANCE (TRAILER) Periodically check the actuator mounting fasteners for damage or loosening. Inspect the actuator for worn or damaged parts. As you are towing your trailer, be aware of any changes in braking quality. This could be an early warning of brake or actuator malfunction and requires immediate attention. Consult a certified brake specialist to make necessary adjustment or repairs.
LS600 PUMP — MAINTENANCE (TRAILER) Danger - Raising the Trailer NEVER crawl under the trailer unless it is on firm and level ground and resting on properly placed and secured jack stands. The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death! DANGER - Trailer Inspection When performing trailer inspection and maintenance activities, you must jack up the trailer using jacks and jack stands.
LS600 PUMP — TRAILER SAFETY GUIDELINES TRAILER SAFETY INFORMATION Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and follow the Operating Instructions could result in injury to yourself and others. Loss of control of the trailer or tow vehicle can result in death or serious injury. Common Causes for Loss of Trailer ■ Driving too fast for the conditions (maximum speed when towing a trailer is 55 m.p.h.).
LS600 PUMP — TRAILER SAFETY GUIDELINES CAUTION - Local Towing Regulations Check with your county or state safety towing regulations department before towing your trailer. Driving Conditions When towing a trailer, you will have decreased acceleration, increased stopping distance, and increased turning radius (which means you must make wider turns to keep from hitting curbs, vehicles, and anything else that is on the inside corner).
LS600 PUMP — TRAILER SAFETY GUIDELINES Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying us. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
LS600 PUMP — TRAILER SAFETY GUIDELINES Some drivers place their hands at the bottom of the steering wheel, and while the tow vehicle is in reverse, “think” of the hands as being on the top of the wheel. When the hands move to the right (counterclockwise, as you would do to turn the tow vehicle to the left when moving forward), the rear of the trailer moves to the right.
LS600 PUMP — TRAILER SAFETY GUIDELINES Tow Vehicle The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to tow. The hitch capacity must also be matched to the tow vehicle capacity. Your vehicle dealer can provide and install the proper hitch on your tow vehicle.
LS600 PUMP — TRAILER SAFETY GUIDELINES Coupler Types The trailer is shipped from the factory with a 2-inch ball coupler. Ball Hitch Coupler A ball hitch coupler (Figure 52) connects to a ball that is located on or under the rear bumper of tow vehicle. This system of coupling a trailer to a tow vehicle is sometimes referred to as “bumper pull.” A ball hitch trailer may be fitted with a tongue jack that can raise and lower the coupler.
LS600 PUMP — TRAILER SAFETY GUIDELINES WARNING - Defective Hitch Ball A worn, cracked or corroded hitch ball can fail while towing, and may result in death or serious injury. 2-INCH TRAILER COUPLER TOW VEHICLE Before coupling trailer, inspect the hitch ball for wear, corrosion and cracks. Replace worn or damaged hitch ball. WARNING - Uncoupled Hitch Ball A loose hitchball nut can result in uncoupling, leading to death or serious injury.
LS600 PUMP — TRAILER SAFETY GUIDELINES Attaching Safety Chain Breakaway Brake System TOW VEHICLE TRAILER TONGUE IMPORTANT! SAFETY CHAIN MASTER LINK If the coupler or hitch fails, a properly connected and working breakaway brake system (Figure 55) will apply the hydraulic brakes on the trailer. The safety chains will keep the tow vehicle attached and as the brakes are applied at the trailer’s axles, the trailer/tow vehicle combination will come to a controlled stop.
LS600 PUMP — TRAILER SAFETY GUIDELINES Connecting Trailer Lights Connect the trailer lights to the tow vehicle’s electrical system using the electric connectors at the front of the trailer (tongue). Refer to the wiring diagram shown in the trailer wiring diagram section of this manual. Before towing the trailer check for the following: Running lights (turn on tow vehicle headlights). Brake Lights (step on tow vehicle brake pedal). Backup Lights (place tow vehicle gear shift in reverse).
LS600 PUMP — TRAILER SAFETY GUIDELINES Lug nuts are also prone to loosen after first being assembled. When driving a new trailer (or after wheels have been remounted), check to make sure they are tight after the first 10, 25 and 50 miles of driving and before each tow thereafter. Failure to perform this check can result in a wheel parting from the trailer and a crash, leading to death or serious injury.
LS600 PUMP — TRAILER SAFETY GUIDELINES Step 1. Locate the statement, “The weight of cargo should never exceed XXX kg or XXX lbs.,” on your vehicle’s Tire and Loading Information placard (Figure 56). This figure equals the available amount of equipment load capacity. Step 2. Determine the weight of the equipment being loaded on the tow vehicle. That weight may not safely exceed the available equipment load capacity.
LS600 PUMP — TRAILER SAFETY GUIDELINES P: The “P” indicates the tire is for passenger vehicles. Next number: This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. Next number: This two-digit number, known as the aspect ratio, gives the tire’s ratio of height to width. Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement. U.S.
LS600 PUMP — TRAILER SAFETY GUIDELINES Reference Figure 58 for additional tire information for light trucks. Figure 58. UTQGS Tire Information Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. LT: The “LT” indicates the tire is for light trucks or trailers. ST: An “ST” is an indication the tire is for trailer use only. Max.
LS600 PUMP — TRAILER SAFETY GUIDELINES WARNING - Flying Objects ALWAYS wear safety glasses when removing or installing force fitted parts DO NOT attempt to repair or modify a wheel. DO NOT install an inner-tube to correct a leak through the rim. If the rim is cracked, the air pressure in the inner tube may cause pieces of the rim to explode (break off) with great force and cause serious eye or bodily injury.
LS600 PUMP — TRAILER SAFETY GUIDELINES Figure 60. Trailer to Tow Vehicle Wiring Diagram Lights and Signals Before each tow, check the trailer taillights, stoplights, turn signals and any clearance lights for proper operation. Replace any broken or burned-out lamps as necessary. Check the wire harness for cuts, fraying or other damage. If it needs replacing, contact your dealer. WARNING - Trailer Lights Improper operating taillights, stoplights and turn signals can cause collisions.
LS600 PUMP — TROUBLESHOOTING (PUMP) The hydraulic troubleshooting procedures listed below are intended for use by individuals equipped with the proper tools and equipment and are familiar with hydraulic systems and safe shop practices. Use the Pump Troubleshooting Table (Table 8) to identify possible causes for the pump’s malfunction. Contact the Multiquip Service department for the proper repair procedure.
LS600 PUMP — TROUBLESHOOTING (PUMP) TABLE 9. PUMP TROUBLESHOOTING (CONTINUED) Problem Possible Problem To Troubleshoot Incorrect Accumulator System Check the system pressure reading. Pressure Verify it is approx.
LS600 PUMP — TROUBLESHOOTING (PUMP) TABLE 9.
LS600 PUMP — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 9.
LS600 PUMP — TROUBLESHOOTING (TRAILER BRAKE SYSTEM) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Brake System Troubleshooting (Table 10) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 10.
LS600 PUMP — TROUBLESHOOTING (ELECTRICAL) Refer to Figure 61 for the location of components for troubleshooting. TABLE 12. ELECTRICAL TROUBLESHOOTING MALFUNCTION READING ( S c re e n 1 ) PROBABLE CAUSE Burnt 12 V cycling solenoid. Measure solenoid coil resistance. It should read 6 ohms. Replace burnt solenoid. Wire connection broken. Replace broken wire. The 12-volt cycling solenoid is shor ted directly to ground. Measure solenoid coil resistance. It should read 6 ohms. Replace shor ted solenoid.
LS600 PUMP — TROUBLESHOOTING (ELECTRICAL) TABLE 12. ELECTRICAL TROUBLESHOOTING (continued) MALFUNCTION READING (Screen 1) PROBABLE CAUSE SOLUTION Burnt 12 V cycling solenoid. Measure solenoid coil resistance. It should read 6 ohms. Replace burnt solenoid. Wire connection broken. Replace broken wire. The 12-volt cycling solenoid is shor ted directly to ground. Measure solenoid coil resistance. It should read 6 ohms. Replace shor ted solenoid. Wire connection is shor ted directly to the ground.
LS600 PUMP — TROUBLESHOOTING (ELECTRICAL) MAIN “A” SOLENOID MAIN “B” SOLENOID B SWING SOLENOID UNLOADER SOLENOID PROXIMITY SWITCH “B” SCRO LL RESET SET DECR EASE VOL UME EMERGENC Y S O T P INCRE ASE FORW ARD FLO DIRE W CTIO N REVER SE AUTOM LOCAL ATIC CON TRO L OFF ON REMO JOG CENTE TE STA RT OFF R CYLIN IGNI TION DER JOG “A” STROK E JOG “B” REM OTE ALTERNATOR E F V-BELT PROXIMITY SWITCH “A” THROTTLE SOLENOID INTERNAL FUEL SOLENOID Figure 61.
LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) J1 GND DIGITAL READOUT MODULE J4 4 5 L TRO CON REAR BOX EW VI 6 7 +12VDC IN A A 8 9 10 J1 J2 J3 J4 J5 11 12 +12VDC OUT E-STOP 1 2 3 4 5 6 7 8 1 2 3 4 NOTE: ENGINE START/SHUT DOWN RELAY IS SHOWN IN SEPARATE SCHEMATIC 1 2 3 YELLOW WHITE YELLOW WHITE YELLOW J3 J2 30 AMP FUSE E-STOP +12VDC OUTPUT YELLOW A 2 1 2 1 J1 J1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 WHITE J2 J2 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 INSIDE CONTROL BOX K1-30 RELAY 1 2 P
LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 2 of 2) MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) A A L TRO CON REAR BOX EW VI YELLOW WHITE YELLOW WHITE YELLOW J1 J2 J3 J4 J5 +12 VDC J3 J3 YELLOW 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 J4 J4 WHITE 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 INSIDE CONTROL BOX P3 J3 MALE INTERFACE CONNECTOR (YELLOW) OUTSIDE CONTROL BOX A 4 3 2 1 8 7 6 5 INSIDE CONTROL BOX A B P3 1 2 3 4 5 6 7 8 K1-87 RELAY UNFUSED 35A, 1 SEC SUPPLY ENGINE SOLENOID OUTSIDE CONTROL BOX PROXIMITY SWITCH “B” C 16 AWG WHITE 16 AWG BLUE NOT U
LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 2 of 2) MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — WIRING DIAGRAM (ENGINE START/SHUTDOWN RELAY) CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAY L TRO CON REAR X BO EW VI YELLOW WHITE YELLOW WHITE YELLOW J1 J2 J3 J4 J5 DIGITAL READOUT MODULE J1-9 +12 VDC OUTPUT J1 J1 YELLOW 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 J3 J3 WHITE 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 30 AMP FUSE F1 INSIDE CONTROL BOX P3 J3 MALE INTERFACE CONNECTOR (WHITE) UNFUSED 35A SUPPLY ENGINE SOLENOID OUTSIDE CONTROL BOX 1 P3 RED 4 BLACK D1 INSIDE OUTSIDE CONTROL C
LS600 PUMP — WIRING DIAGRAM (HOPPER VIBRATOR) Figure 66. Optional Hopper Vibrator Wiring Diagram MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HYDRAULIC SYSTEM DIAGRAM STA-2 STA-1 A P B T A B P T MANIFOLD T3 T1 P2 A1 A2 1750 PSI B2 B1 ACC ACCUMULATOR GAUGE T2 P1 1000 PSI T P OUT RELIEF T LS 4400 PSI RELIEF 1000 PSI T P IN OPTIONAL AGITATOR AND HYDRAULIC OUTRIGGERS 7CC 14CC MAIN PRESSURE GAUGE Figure 67. Hydraulic System Diagram PAGE 76 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — MANIFOLD BLOCK PORTS MANIFOLD BLOCK PORTS ACC Connect to Accumulator Tank, Hose A A1 Connect to Shuttle Cylinder, Hose T A2 Connect to Hydraulic Cylinder, Hose I B1 Connect to Shuttle Cylinder, Hose U B2 Connect to Hydraulic Cylinder, Hose J GA Connect to Accumulator Gauge, Hose D P1 Connect to Secondary Hyd.
APPENDIX — CONCRETE MIX INFORMATION The following information has been extracted from actual testing laboratory reports. The purpose of this printing is only to help create a better understanding of the importance of uniform gradation and proportioning of materials which affect pumpability of concrete mixes. These weights and proportions illustrate that when the sieve analysis is ideal, the sand/rock ratio can be adjusted (65% sand 35% rock) and pumpability should be excellent.
APPENDIX — CONCRETE MIX INFORMATION A.S.T.M. STANDARD SPECIFICATION FOR GRADING AGGREGATE MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
APPENDIX — SLUMP TEST PROCEDURE 1. To obtain a representative sample (concrete), take several samples at three or more regular intervals throughout the discharge of the mixer or truck. DO NOT take samples at the beginning or end of the discharge. 2. Dampen the inside of the cone and place it on a smooth, moist, nonabsorbent, level surface large enough to accommodate both the slumped concrete and the slump cone. Stand on the “foot pieces” throughout the test procedure to hold the cone firmly in place. 3.
NOTES MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
APPENDIX — RECOMMENDED SHOTCRETE SYSTEM Figure 70. Recommended Shotcrete System PAGE 82 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
APPENDIX — RECOMMENDED SHOTCRETE SYSTEM RECOMMENDED SHOTCRETE SYSTEM NO. 1 2 PART NO. EM28906 EM25837 PART NAME COUPLING, 5” H-D “CF” ELBOW, 5"x4”x90° 3 4 5 EM28905 EM402552 EM28061 COUPLING, 4” H-D w/GASKET & PIN REDUCER, 4”x2.5”x53” H-D ENDS PIPE, 2.5”x120w x 10’ H-D 6 7 EM289035 EM28001DD COUPLING, 2.5” H-D w/GASKET & PIN REDUCER, 2.5”x2”x36” H-D 8 9 10 EM23815D EM28902 EM23101 REDUCER, 2.5”x2” w/AIR VIBRATOR COUPLING, 2” H-D w/GASKET & PIN AIR VIBRATOR ASSY.
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIES Figure 71. Shotcrete System Accessories Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spray pattern. DO NOT INSTALL THE NOZZLE AT THE END OF THE HOSE UNTIL THE FIRST MATERIAL HAS PASSED THROUGH THE ENTIRE HOSE LENGTH. Disassemble and clean the nozzle assembly thoroughly after each job. Grease all threads before reassembly.
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIES NO. 1 2 3 4 5 6 7 8 9 10 11 11 12 * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 21 PART NO. EM26107 EM23101 EM132 EM23407 EM23408 EM23411 EM912073 EM23409 EM923346 EM406 EM24841 EM24844 EM23802 EM23803 EM20816 EM23804 EM23805 EM23806 EM23807 EM911076 EM23808 PART NAME QTY. REMARKS HOPPER SCREEN ......................... 1 ..........
LS600 PUMP — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT....................
LS600 PUMP — SUGGESTED SPARE PARTS LS600 CONCRETE PUMP 1 Unit Qty. P/N Description 1 .......... EM16462 .............. FELT HOLDER 4 .......... EM98050 .............. PISTON CUP, ORANGE 4 .......... EM16493 .............. FELT RING 1 .......... EM98033 .............. OIL PLATE 2 .......... EM14408 .............. BRONZE RING 2 .......... EM16145 .............. BUSHING, SWING AXLE (BRONZE ) 1 .......... EM98021 .............. WEAR PLATE 2 .......... EM16816-1A ........ ENERGIZER RING 1 .......... EM16816-2 ..
LS600 PUMP — NAMEPLATE AND DECALS PAGE 88 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — NAMEPLATE AND DECALS NO. 1 1 2 3 4 6 7 8 9 10 11 12 13 14 15 PART NO. EM970 TBD EM511091 EM97072 EM517644 513580 EM97084 EM995 EM98000 511709 35137 517907 EM955 DCL304 DCL301 PART NAME QTY. REMARKS DECAL, HOPPER REX MIXER 1 DECAL, LEVER OPERATING INSTRUCTIONS ..... 1 .......... OPTION (HYD. JACKS) DECAL, MINIMUM OIL LEVEL 1 DECAL, CAUTION - OP.
LS600 PUMP — NAMEPLATE AND DECALS PAGE 90 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — NAMEPLATE AND DECALS NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 PART NO. TBD EM97070 EM985 EM97070 DCL300 DCL301 EM517644 TBD EM696 DCL302 TBD 49002 TBD PART NAME QTY. REMARKS DECAL, IMPACT HAZARD 1 DECAL, ACCUMULATOR PRESSURE .................. 1 .......... INCLUDED W/ITEM 4 DECAL, HYDRAULIC OIL ONLY 1 DECAL, PUMPING PRESSURE DECAL ............... 1 ..........
LS600 PUMP — FRAME ASSY. PAGE 92 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — FRAME ASSY. NO. 1 2 3 5 8 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 PART NO. 514355 EM516581 EM25610 EM744 EM491686 EM491744 509562 0166 A 503112 3019092 EM969013 517985 504456 6109180 517113 492376 0166 A EM969013 517124 EM923350 517092 517095 PART NAME QTY. REMARKS FRAME, MAIN 1 CHAIN, TRAILER HITCH, 3/8 X 40", GRADE 40 2 JACK STAND, FRONT 1 CLEVIS PIN 2 PIN 2 RIVET, POP AM-44 2 BOLT, 3/8" NC X 5/8" G5 2 LOCK, WASHER 3/8" ................................................ 2.........
LS600 PUMP — AXLE ASSY. (RIGHT/LEFT) PAGE 94 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — AXLE ASSY. (RIGHT/LEFT) NO. 1 2 2 PART NO. EM98116 EM092305 EM092306 3 4 5 6#% 7 8 9 10 11 12 13 14 15 16 17 18 363198 363196 383911 363909 363239 363916 363420 568326 363257 363258 EM514813 363203 363199 EM104 0401450160 EM969023 PART NAME QTY. REMARKS AXLE, TORSION BAR ASSY. 1 BRAKE ASSY COMPLETE, RIGHT ................ 1 .............. INCLUDES ITEMS W/# BRAKE ASSY COMPLETE, LEFT .................. 1 .............. INCLUDES ITEMS W/% ......................................................
LS600 PUMP — BRAKE LINE ASSY. PAGE 96 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — BRAKE LINE ASSY. NO. 1 2 3 4 PART NO. 34566 EM512877 EM512876 34565 PART NAME KIT, MAIN BRAKE LINE ADAPTOR, STRAIGHT ADAPTOR, ELBOW KIT, WHEEL BRAKE LINE QTY. 1 2 2 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — BRAKE LIGHT ASSY. PAGE 98 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — BRAKE LIGHT ASSY. NO. 1 2 PART NO. 29242 29207 PART NAME BRAKE LIGHT ASSY. HARNESS ASSY. W/RECEPTACLES QTY. 2 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — TRAILER HITCH ASSY. PAGE 100 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — TRAILER HITCH ASSY. NO. 1 2 3 4 5 6 7 8 PART NO. EM29228 EM19067 EM503111 EM492600 EM492584 EM507658 EM492586 16137 PART NAME QTY. COUPLING, TRAILER 2 IN.BALL, 6000 LBS 1 ACTUATOR, BRAKE 1 BOLT, HEX HEAD 1/2 NC X 4-1/2 IN. 3 WASHER, FLAT 1/2 IN. 3 NUT, LOCK 1/2 IN. 3 2 BOLT, HEX HEAD 5/8 NC X 4-1/2 IN. G5 NUT, LOCK 5/8 IN. 2 TOW RING, 3 IN. LUNETTE EYE 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — BATTERY ASSY. PAGE 102 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — BATTERY ASSY. NO. 1 2 3 4 PART NO. EM34506 EM16738 514856 513577 PART NAME BATTERY BOX W/ BELT BATTERY 12V 125A BATTERY CABLE POSITIVE BATTERY CABLE NEGATIVE QTY. 1 1 1 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HOPPER ASSY. PAGE 104 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HOPPER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 39 40 41 42% 43 44% 45% 46 PART NO.
LS600 PUMP — HOPPER ATTACHMENT ASSY. PAGE 106 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HOPPER ATTACHMENT ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. EM514204 EM514620 EM491686 EM70134-2 EM505723 EM16166 505728 EM14165 EM619 EM968446 505121 EM968446 505123 492491 6109160 492379 3019092 515395 492584 EM969013 PART NAME QTY. REMARKS SPLASH PLATE 1 HINGE PIN 1 COTTER PIN 1/8 X 1-1/2 IN. 1 PIN, SPLASH PLATE 1 COTTER PIN 5/32 X 1-1/2 IN. 1 TIE ROD 4 NUT, HEX 1 IN. NC 12 EYE BOLT 3/4 IN. 4 O-RING 3/4 IN. 4 NUT, HEX 3/4 IN. 4 BOLT 3/4 IN. X 3 IN.
LS600 PUMP — HOPPER INTERIOR ASSY. PAGE 108 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HOPPER INTERIOR ASSY. NO. 1 2 3 4 5 6 6A 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25 26 27 28 29 30 31 32 PART NO. EM16145A EM284 EM16175 EM16170 EM16176 EM98022 EM16816-1A EM16816-2 EM16804 EM16804A EM104 EM923348 EM25803 EM98065 EM512212 491701 EM210 6109180 EM16811 EM25843 EM104 491719 EM923348 EM514357 EM98021 EM969023 EM265 EM923350 EM151 EM264 EM517700 PART NAME QTY. REMARKS SWING AXLE BUSHING 2 STUD 1 IN.
LS600 PUMP — SHUTTLE CYLINDER ASSY. PAGE 110 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — SHUTTLE CYLINDER ASSY. NO. 1 2 3 4 5 6 7 7A 8 9 9A 10 * 11 12 13 14 15 * 16 * 18 * 19 * 20 21 22 23 24 25 26 PART NO. EM16145 EM510684 EM16169 EM25236 EM505490 EM16814 EM424 EM924006 EM417 EM98106 EM98106SK EM254549 492397 EM621 6109180 492584 0820270000 0820270000 515249 0509440000 3322 EM514590 EM514591 517742 0202 EM923023 2105164 PART NAME QTY. REMARKS SWING AXLE BUSHING 2 GREASE FITTING 1 THRUST WASHER 1 SHUTTLE CRANK, SPLINED SHAFT 1 GREASE FITTING 2 TENSIONER 1 HEX NUT 1 IN.
LS600 PUMP — LUBRICATION PISTONS ASSY. PAGE 112 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — LUBRICATION PISTONS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO. EM510265 EM16464 EM16465 EM98050 EM14408 EM16493 EM16462 EM16461 EM14407 EM25801 EM25110 EM963610 0166 A 3019092 EM514197 EM507895 EM515796 EM514610 491754 492378 0166 A EM274351 EM50425 492451 EM50443 514208 EM98163 EM98135 EM98134 EM98138 514611 504505 PART NAME QTY. REMARKS BOLT, HEX HEAD 3/8 NC X 3-1/2 IN.
LS600 PUMP — LUBRICATION PISTONS ASSY. PAGE 114 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — LUBRICATION PISTONS ASSY. NO. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 PART NO. 492366 EM492623 EM514216 EM492556 EM514207 EM492597 EM492582 EM98211 EM514920 EM514202 EM185 EM25497 EM25474 EM16459 EM505723 EM491701 EM517126 EM513352 PART NAME QTY. BOLT, HEX HEAD 5/16 NC X 1 IN. G5 6 WASHER, LOCK 5/16 IN. 4 ADJUSTMENT ROD, PROXIMITY SWITCH 2 NUT, HEX 1/2 IN. 4 BRACKET, ADJUSTMENT ROD 2 WASHER, FLAT 5/16 IN. 6 NUT, HEX HEAD 5/16 IN 2 CYLINDER, MAIN 2 HOSE, MAIN HYD.
LS600 PUMP — FUEL TANK ASSY. PAGE 116 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — FUEL TANK ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. EM514084 514080 492362 EM923343 34507 EM514559 506208 EM514536 EM20426 EM514536 EM20763 PART NAME QTY. REMARKS COVER, DIESEL TANK 4 GASKET 4 BOLT 5/16 X 5/8 IN. 56 WASHER, LOCK 5/16 IN. .................................. 56 ......... REPLACES 492623 CAP, FUEL W\GAUGE 1 ADAPTOR 1 CLAMP 5 HOSE, FUEL RETURN 5/16 IN. A/R ADAPTER 1 HOSE, FUEL FILTER 5/16 IN. A/R FILTER, FUEL 1 MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HEAT EXCHANGER ASSY. PAGE 118 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HEAT EXCHANGER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. EM98118 EM514175 EM963610 3019092 0166 A 0202 EM923023 2105164 EM25497 EM514607 EM25566 EM509345 EM514606 EM509401 EM514604 EM98264 PART NAME QTY. REMARKS HEAT EXCHANGER ASSY. 1 COVER, HEAT EXCHANGER 1 BOLT 3/8 IN. X 1 IN. ........................... 4 .............. REPLACES 492375 O-RING 3/8 IN. ................................... 4 .............. REPLACES 492598 WASHER, LOCK 3/8 IN. ..................... 4 ...........
LS600 PUMP — ACCUMULATOR ASSY. PAGE 120 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — ACCUMULATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 PART NO. EM97015 EM97016 EM9603055 3019092 0166A EM509425 EM509353 EM514603 EM98009 EM98052 PART NAME ACCUMULATOR 1 GAL. BRACKET, ACCUMULATOR BOLT, HHCS 3/8 IN. DIA. WASHER, FLAT 3/8 IN. WASHER, LOCK 3/8 IN. DIA. FITTING, STRAIGHT FITTING, 90° ELBOW HOSE, ACCUMULATOR ACCUMULATOR REPAIR KIT ACCUMULATOR TEST/CHARGE KIT QTY. 1 1 2 2 2 1 1 1 1 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — REMIXER CONTROL ASSY. PAGE 122 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — REMIXER CONTROL ASSY. NO. 1 2 3 4 5 6 7 8 9 PART NO. EM25495 515384 506195 EM25509 EM218 EM923343 2105164 EM98015 EM98014 PART NAME QTY. REMARKS VALVE REMIXER W/ LEVER 1 ADAPTER FITTING, T 1 ADAPTER FITTING, 90° ELBOW 1 ADAPTER FITTING, STRAIGHT 2 BOLT 5/16 X 2-1/2 IN. 2 WASHER, LOCK 5/16 IN. .............................. 2 .................REPLACES 492623 NUT, HEX 5/16 IN. ......................................... 2 .................
LS600 PUMP — LUBRICATION PANEL Grease daily, two or three hots of #2 multipurpose automotive grease. Over greasing any bearing will not damage the machine. ALWAYS grease before and after pump operation. POSITION LOCATION LENGTH OF LINES A ................................................. CLEVIS GREASE POINT ................................................ 34 in. (1.1 m) B ................................................. SWING AXLE BUSHING GREASE POINT ...................... 26 in. (.85 m) C..............
LS600 PUMP — LUBRICATION PANEL NO. 1 2 3 4 5 PART NO. EM491701 EM508812 EM510684 EM505516 EM510487 PART NAME GREASE FITTING CONNECTOR CONNECTOR HOSE, PLASTIC HOSE, STEEL QTY. 3 2 3 A/R 1 REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — ENGINE COVER ASSY. PAGE 126 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — ENGINE COVER ASSY. NO. 1 2 3 4 6 7 8 PART NO. EM517737 492356 EM923057 2101402 EM517730 492541 TK6737260 PART NAME QTY. REMARKS COVER, TOP 1 BOLT 1/4" NC X 3/4" G5 16 LOCK WASHER 1/4 IN. ........................................14 ..........REPLACES 492596 WASHER 1/4 IN. ..................................................16 ..........REPLACES 492622 COVER, FRONT ENGINE 1 NUT 5/16" NC G2 2 DOCUMENT BOX 1 MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HYDRAULIC TANK ASSY. PAGE 128 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HYDRAULIC TANK ASSY. NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 33 34 35 36 41 45 46 47 48 49 50 51 52 PART NO.
LS600 PUMP — ENGINE ASSY. PAGE 130 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — ENGINE ASSY. NO. 1 2 3 4 5 6 7 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. EM98197 492401 6109170 6109180 01174416 01174696 EM513776 EM514633 492371 EM923023 EM514714 EM923343 2105164 EM510897 0202 EM923023 2105164 EM506886 EM923343 EM516435 PART NAME QTY. REMARKS ENGINE, DEUTZ TURBO 110 HP BF4L914 1 4 BOLT1/2 IN.X 4 FT. WASHER, FLAT 1/2 IN. ........................................... 4............ REPLACES 492600 WASHER, LOCK 1/2 IN. ......................................... 4...........
LS600 PUMP — ENGINE AIR FILTER ASSY. PAGE 132 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — ENGINE AIR FILTER ASSY. NO. 1 2 3 4 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 * 14 * 15 * 16 * PART NO. EM493108 513227 EM514367 EM98093 EM98207 EM98093P EM98093S 492357 EM923057 TBD 492581 PART NAME QTY. REMARKS CLAMP 3 AIR FILTER HOSE 3-1/2 IN. .5 TUBE AIR FILTER UNION 1 AIR CLEANER ASSY. ............................................. 1............ INCLUDES ITEMS W/ * FILTER, AIR ............................................................ 1............
LS600 PUMP — THROTTLE ASSY. PAGE 134 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — THROTTLE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 * 11 * 12 13 14 15 16 17 19 20 21 22 23 24 30 31 PART NO. EM512837 EM492358 2101402 EM923057 512185 492581 EM506599 492622 EM98168 EM98167 EM98166 EM25429 EM509937 EM25577 EM50449 TBD TBD EM509366 EM50449 EMCC700 492357 492581 515822 EM98228 EM98232 PART NAME QTY. REMARKS SUPPORT BASE, ACCELERATOR 1 BOLT 1/4 X 1-1/4 2 WASHER 1/4 IN. ............................................... 2 .............. REPLACES 492622 LOCK WASHER 1/4 IN. .....................
LS600 PUMP — WATER SEPARATOR ASSY. PAGE 136 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — WATER SEPARATOR ASSY. NO. 1 2 3 3A 4 5 6 7 8 PART NO. EM509449 EM492356 EM16747 EM167472 EM492356 2105164 C514559 EM506208 EM514536 PART NAME QTY. REMARKS BRACKET, WATER SEPERATOR 1 BOLT 2 WATER SEPERATOR ASSEMBLY 1 CARTRIDGE, WATER SEPERATOR ................. 1 .............. REPLACES P53712 BOLT 5/16 X 1 IN. 3 HEX NUT 5/16 IN. ............................................. 3 .............. REPLACES 492582 ELBOW ADAPTER 90° MALE 2 CLAMP, HOSE 2 HOSE 5/16 IN.
LS600 PUMP — HYD. PUMP ASSY. PAGE 138 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HYD. PUMP ASSY. NO. 1 * 2 3 4 5 6 7 8 9 10 11 12% 13 14 16 17 18$ 19 20 21 22 23 24 25 26 29 30 31 32 33 PART NO. TBD EM514719 EM492444 6109180 EM514718 EM515207 EM514623 EM514627 EM514628 EM510902 6109180 34 35 36$ 37 39 40 41 42 43 EM517032 EM25459 TBD EM514608 EM25459 EM25429 54812 EM506611 EM517149 EM516777 EM510902 EM98257 EM98273 511428 EM16190 EM98107 EM963610 0166 A EM509796 EM25429 516875 EM25429 EM25498 EM16524 506200 EM514601 EM517650 PART NAME QTY.
LS600 PUMP — MANIFOLD ASSY. 7 4 6 2 FRONT OF MACHINE 5 1 3 10 8 A1 B1 9 16 T1 11 15 13 18 19 19 12 12A 14 A2 B2 16 T3 17 23 18 14 T2 P2 14 AAC P1 20 GA 21 24 25 22 23 22 23 PAGE 140 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — MANIFOLD ASSY. NO. 1 2 3 PART NO. EM963102 6109180 EM98261 4% 5%# 6%# 7%# 8% 9%& 10% 11% 12% 12A% 13 14 15 16 17 18 19 19 20 21 22 23 24 25 EM98220 EMBK227 EM98223 EMBK2097 EM98221 EM98222 EM98227 EM98224 EM98228 EM98229 EM25498 EM509401 EM514488 EM25459 EM98226 EM514231 EM14489 EM514489 EM509796 506193 EM25462 EM509353 EM25429 TBD PART NAME QTY. REMARKS BOLT 1/2 X 1-1/4 IN. ................................................ 4 .......... REPLACES 492393 WASHER, LOCK 1/2 IN. ..................
LS600 PUMP — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 142 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 8A 12 13 14 15 18 19 20 21 PART NO. 0202 EM923023 2105164 TBD EM98206 EM98206K EM517177 EM517186 EM98120 EM98119 EM98121 EM98122 EM97068 TBD TBD TBD PART NAME QTY. REMARKS CONTROL BOX ASSY ..................................... 1 ................ CONTACT FACTORY BOLT 5/16 X 1 IN. ............................................ 4 ................ REPLACES 492364 WASHER, FLAT 5/16 IN. .................................. 4 ................
LS600 PUMP — CONTROL BOX HARNESSES ASSY. CONTROL BOX HARNESSES ASSY. PAGE 144 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — CONTROL BOX HARNESSES ASSY. CONTROL BOX HARNESSES ASSY. NO. 1 2 3 4 5 6 7 PART NO. EM517931 344102000 EM514636 EM517932 EM517934 509588 16716 PART NAME WIRE HARNESS 1 & 2 FUSE, 30 AMP WIRE HARNESS 2 WIRE HARNESS 3 WIRE HARNESS 4 POLY FLEX TUBE 1/2 IN. BLACK CONDUCTIVE DIVIDER 3/8 IN. QTY. 1 1 1 1 1 AR AR REMARKS MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. PAGE 146 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. NO. 1 * 2 * 2A 3 * 4 * 5 * 6 * 7 8 9 PART NO. EM16753 EM16754 EM97075 EM491897 EM16756 EM26791 EM26790 EM26793 EM97065 EM97099 PART NAME QTY. REMARKS JUNCTION BOX 1 SWITCH 1 SWITCH 1 CONNECTOR, RING 3/16 IN. 4 GUARD SWITCH - ALUMINUM 2 SEAL, GRIP CORD 1 CORD, MX P/E 25 FT. 1 ADAPTER, CORD GRIP 1/2 IN. 1 ADAPTER, CORD 100 FT. 1 COMPLETE CORD ASSY 25 FT .............. 1 ................
LS600 PUMP — HYDRAULIC STABILIZER ASSY. (OPTIONAL) PAGE 148 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV.
LS600 PUMP — HYDRAULIC STABILIZER ASSY. (OPTIONAL) OPTIONAL HYDRAULIC STABILIZER ASSY. NO. 1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. TBD TBD TBD EM98046 EM98047 506200 517101 517102 517103 517104 512655 25509 EM516382 517107 517105 517100 517106 517153 517154 490957 PART NAME BOLT WASHER NUT VALVE REMIXER W/ 3 LEVERS HANDLE, DIRECTIONAL VALVE FITTING 45° HOSE HOSE HOSE HOSE FITTING 90° FITTING STRAIGHT HYDRAULIC STABILIZER FITTING STRAIGHT HOSE HOSE HOSE BOLT BOLT SNAP RING QTY.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
MAYCO PUMP WARRANTY MECHANICAL DRIVE MODELS HYDRAULIC DRIVE MODELS MAYCO PUMP, hereinafter referred to as “Manufacturer’, warrants each new Mayco Pump sold by the manufacturer to be free from defects in material and workmanship, under normal use and service, for a period of one year after the date of delivery to the original retail purchaser.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.