OPERATION AND PARTS MANUAL SERIES MODEL MG30T2D MODEL MG30M2D PLASTER MORTAR PUMPS MODEL MG30T3D MODEL MG30M3D FIREPROOFING PUMPS Revision #3 (09/15/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Diesel engine exhaust and some of PAGE 2 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
TABLE OF CONTENTS Table of Contents .................................................... 4 Parts Ordering Procedures ..................................... 5 Safety Message Slert Dymbols ............................... 6 Rules for Safe Operation .................................... 8-10 Operation and Safety Decals ........................... 12-13 Specifications ........................................................ 14 Dimensions (MG30-M2D Mobile unit) .................. 16 Dimensions (MG30-T2D Tag unit) .
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
MG-30 PUMP — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient NOTE operation of the Multiquip MAYCO MG30-M (Mobile Unit) and MG30-T (Tag Unit) plaster and fireproofing pump.
MG-30 PUMP — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting ALWAYS place the ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. Over Speed Conditions NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
MG-30 PUMP — RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
MG-30 PUMP — RULES FOR SAFE OPERATION ■ ALWAYS remove the ignition key when leaving the pump unattended. Transporting ■ ALWAYS shutdown engine before transporting the pump. ■ ALWAYS block the wheels on the unit when using on a slope. ■ Tighten fuel tank cap securely and close fuel valve to prevent fuel from spilling. ■ ALWAYS maintain this equipment in a safe operating condition at all times. ■ Drain fuel when transporting pump over long distances or bad roads.
MG-30 PUMP — RULES FOR SAFE OPERATION Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ■ In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency. ■ ALWAYS know the location of the nearest and first aid kit. PAGE 10 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
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MG-30 PUMP — OPERATION AND SAFETY DECALS Machine Safety Decals The MG-30 mortar and plaster pump is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 1. MG-30 Operation and Safety Decals (Pump Only) PAGE 12 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — OPERATION AND SAFETY DECALS Machine Safety Decals The Essick EM 120SM mortar and plaster mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 2 below illustrates these decals as they appear on the mixer. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 2. MG-30 Operation and Safety Decals (Mixer Only) MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — SPECIFICATIONS Table 1. Specifications (Pump) Model- MG-30 Pumping Rate Material Cylinder (Diameter x Stroke) Pump Manifold Compressor Pressure Outlet Dia. 2-Cylinder Piston Plaster 6.5 cu. yds./hr. 3.50 x 6 in. (8.89 x 15.24 cm.) 1000 PSI 2 in . (5.08 cm.) Fireproofing 9 cu. yds./hr. 3.75 x 8 in. (9.52 x 20.32 cm.) 1000 PSI 3 in. (7.62 cm.) Hopper Capacity Fuel Capacity (No. 2 Diesel) 10 CFM@ 100 PSI 9 cu. ft. 255 (liters) 5.3 gal. (20 liters) 10 CFM@ 100 PSI 9 cu. ft.
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MG-30 PUMP — DIMENSIONS (MG30-M2D MOBILE UNIT) I M L K MG30-M2D J F Table 5. Dimensions Mobil Unit REF. DIMENSIONS A 68.0 in. (1.72 meters) B 90.0 in. (2.28 meters) C 40.0 in. (1.01 meters) D 42.0 in. (1.06 meters) E 32.0 in. (.812 meters) F 79.0 in. (2.00 meters) G 58.0 in. (1.47 meters) H 68.0 in. (1.72 meters) I 171 in. (4.34 meters) J 111 in. (2.81 meters) K 54.0 in. (1.37 meters) L 60.5 in. (1.53 meters) M 38 in. (.965 meters) D E C H G A B Figure 3.
MG-30 PUMP — DIMENSIONS (MG30-TD2 TAG UNIT) H G F E D MG30-2 I C Table 6. Dimensions Tag Unit REF. DIMENSIONS A 43.0 in. (1.09 meters) B 60.0 in. (1.52 meters) C 34.5 in. (.876 meters) D 46.5 in. (1.18 meters) E 54.0 in. (1.37 meters) F 60.5 in. (1.53 meters) G 96.0 in. (2.43 meters) H 120 in. (3.04 meters) I 11.5 in. (.292 meters) A B Figure 4. MG-30 (Tag Unit Dimensions) MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — GENERAL INFORMATION General The MAYCO Model MG30-M and MG30T plaster-mortar, fireproofing pumps are designed to pump material at a steady rate of flow. This is accomplished with two pistons. One piston does all the pumping; the other is a slave piston. The slave piston is a compensation piston and operates in a manner which causes the pulsating material from the pumping piston to be pumped at a steady rate of flow. Your MAYCO pump has been serviced and test-run at the factory.
MG-30 PUMP — GENERAL INFORMATION Main Bearings The two main crankshaft bearings are sealed bearings. These bearings should be greased about every two days of pump operation. Any good lithium base grease is acceptable. Too much grease cause the bearings to overheat. Rocker Arm Shaft The rubber check balls are components of the pump that will wear quite rapidly and must be replace frequently. Excessive high pressure is the main cause of wear to the rubber check balls.
MG-30 PUMP — GENERAL INFORMATION O-Rings Pump Overloading O-Rings have been installed at sealing points throughout the pump head unit. These O-rings act as seals and are very important for the efficiency of the machine. Great care should be taken when assembling or disassembling those parts where “O” rings have been installed. Always clean O-ring groove thoroughly grease O-ring before installing.
MG-30 PUMP — GENERAL INFORMATION Reducers and unions are available for connecting the various sizes of hose. Connecting material hoses by means of any type of quick coupling device is not NOTE recommended because they generally do not have an adequate pressure rating and are hazardous. Air Compressor Your plaster and mortar pump is equipped with a piston type Quincy Air Compressor, driven by V-belts from the engine. This air compressor supplies air to the nozzle for spraying of material.
MG-30 PUMP — GENERAL INFORMATION To change from a fine texture to a heavy browning pattern, follow these steps: 1. Lower the air pressure. 2. Change to a larger size orifice. 3. Set the air jet farther back from the orifice. 4. Increase the volume of material. ESSICK MIXER The Essick Model EM120SM plaster and mortar mixer is shipped completely assembled and has been factory tested. The drum batch capacity of these mixers is between 3.5 and 4.0 bags.
MG-30 PUMP — APPLICATION How It Works The Mayco Plaster Pump, Model MG-30 designed to pump materials at a steady rate of flow. This is done by using two cylinders. The crank powered pumping cylinder does all of the pumping. The cam powered slave cylinder is a compensating cylinder and operates in a manner which causes the pulsating material from the pumping cylinder to be pumped at a steady rate of flow. The slave cylinder will not move until enough pressure is developed to produce this steady rate of flow.
MG-30 PUMP — APPLICATION The pumping cylinder (Figure 6) is forcing the material past ball B and out to the nozzle, also seating ball A so that the material will not flow back to the hopper. This action also fills the slave cylinder for the next stroke. The slave piston will not move until enough pressure is developed to produce a steady rate of flow. NOTE PUMPING CYLINDER PUMPING HOPPER SLAVE CYLINDER INTAKE B A N0 DISCHARGE Figure 6.
MG-30 PUMP — APPLICATION Pressure Relief Valve (Automatic) Purpose NOTE To provide the capability that will automatically release the pressure in a material hose or line whenever the flow of material is restricted for any reason, causing unsafe pressure to build up in the hose or line. Safety Valve Placement (Automatic) Place the automatic safety valve at the outlet side of the plaster pump, ahead of the hose connection.
MG-30 PUMP — APPLICATION Pressure Relief Plug (Manual Operation) Purpose Before activating the manual pressure release plug the operator must do the following: To provide the capability that will manually release the pressure in a material hose or line whenever the flow of material is restricted for any reason, causing unsafe pressure to build up in the hose or line. 1. Stop the engine. Safety Valve Placement (Manual) 3.
MG-30 PUMP — MIXER MAJOR COMPONENTS 2 3 13 9 4 12 5 10 11 1 7 8 5 7 6 Figure 10 illustrates the major components and controls of the mixer. 1. Mixing Drum — Made of steel. Mixing materials such as concrete, mortar, plaster are to be placed into this drum for mixing. Always clean the drum after each use. Drum capacity is 12 cu. ft. 2. Mixing Paddles — Used in the mixing of material. This unit uses four different types of paddles to provide a fast uniform mix. 3.
MG-30 PUMP — MG30 M2D MAJOR COMPONENTS Figure 11 illustrates the major components and controls of the MG-30 (Mobil Unit). 3 8 7 4 5 6 9 10 12 MG30-M2D 13 2 11 1 Figure 11. MG-30 Major Components 14 15 16 22 19 23 24 20 17 21 18 26 25 PAGE 28 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — MG30-M2D MAJOR COMPOUNDS 1. Manifold — Cast steel manifold, 2 in. (5.08 cm.) for plaster, 3 inch (7.62 cm.) for fireproofing. This manifold is designed with a manual pressure relief valve and an automatic safety pressure relief valve rated between 700-1000 PSI. 14. Piston Oiler Tank— Fill this tank to the "FULL" level for normal operating conditions. Check regularly. Fill with SAE 30 wt. type motor oil. Oiler tank capacity is 1-1/2 quarts (1.14 liters). 2.
MG-30 PUMP — HATZ 8.5 HP ENGINE COMPONENTS Figure 12. Hatz Model 1B30 8.5 HP Diesel Engine INITIAL SERVICING The mixer's engine (Figure 12) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. 1. Fuel Filler Cap/Fuel Tank – Pull this latch to add diesel fuel to the tank. After refueling, always make sure the fuel cap is latched properly. DO NOT over fill.
MG-30 PUMP — HATZ 35 HP ENGINE COMPONENTS Figure 13. Hatz Model 2M41LZ 35 HP Diesel Engine INITIAL SERVICING 5. The pump's engine (Figure 13) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. Side Oil Drain Plug – Remove this plug to drain engine oil from the engine crankcase. For best results drain engine oil when oil is warm. 6. 1.
MG-30 PUMP — PRE-INSPECTION (MIXER ) Blade Check Adjust paddles as shown in Figure 14. Make sure paddle blades are adjusted correctly before using mixer. Replace all defective or damaged blades immediately. Figure 14. Paddle Blade Adjustment, Steel Drum PAGE 32 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — PRE-INSPECTION (MIXER) CAUTION NEVER operate the mixer in a confined area or enclosed area structure that does not provide ample free flow of air. ALWAYS wear approved eye and hearing protection before operating the mixer. NEVER place hands or feet inside the mixing drum. ALWAYS make sure the safety grill on the mixer is locked while the engine is running. ALWAYS shut-down the engine before performing any kind of maintenance service on the mixer. Figure 15.
MG-30 PUMP — PRE-INSPECTION (MIXER) 2. Determine if the mixer engine oil is low (Figure 17), add correct amount of engine oil to bring oil level to a normal safe level. See Table 7 for recommended oil type. Figure 17. Dipstick (Mixer Engine) LUBRICANTS CLUTCH OIL 1. Remove the clutch oil level plug (Figure 19). If oil begins to seep out as the plug is being removed, then it can be assumed that the clutch oil is at the proper operating level. 2.
MG-30 PUMP — INITIAL START-UP (MIXER MOBIL ONLY) This section is intended to assist the operator with the initial start-up of the ESSICK Model EM120SM mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field. The mixer unit is not available on the TAG unit. 4. Push the clutch engagement lever forward (Figure 22), toward the tow end of the mixer.
MG-30 PUMP — PRE-INSPECTION (PUMP) CAUTION CAUTION: NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. Handle fuel safely. Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel mixer if the engine is hot or running. ALWAYS allow engine to cool before refueling. ALWAYS wear approved eye and hearing protection before operating the pump .
MG-30 PUMP — PRE-INSPECTION (PUMP) 1. Make sure pump/engine is placed on level ground. 2. Pull the engine oil dipstick (Figure 27) from its holder. CAM OILER FELT PADS 1. Remove the cam oiler cap and flat washer as shown in Figure 28. FLAT WASHER FELT PADS CAP SOAK IN 30WT. MOTOR OIL CAM OILER Figure 28. Cam Oiler (Pads) 2. Inspect the two felt pads that lay inside the cam oiler.The pads should be saturated with 30 wt. motor oil. If pads are dry saturate with 30 wt. motor oil. Figure 27.
MG-30 PUMP — PRE-INSPECTION (PUMP) 2. CAUTION NEVER let the air compressor oil level fall below the lower mark. For normal operation, the oil level should be to the full mark or at least between the two marks on the dipstick. Fill with recommended type oil as listed in Table 7. 3. 4. 5. 6. 7. Raise the speed reducer adjustment lift handle slightly to remove the V-belt from the 4-grove pulley. Next, raise the lift handle all the way upwards until the speed reducer unit is sitting in a vertical position.
MG-30 PUMP — PRE-INSPECTION (PUMP) V-BELT CHECK BATTERY CHECK 1. Visually inspect the both the air compressor and speed reduction gearbox V-belts for cracks, fraying, wear or oiliness. Battery Check A 12-volt DC battery (Figure 35) is shipped dry, and will require a proper electrolyte level for operation. 2. Make sure V-belt does not the bottom the pulley groove. 3. Check the air compressor V-belt tension (Figure 34) by pushing midway through the two pulleys. The V-belt deflection should be between .
MG-30 PUMP — INITIAL START-UP (PUMP) This section is intended to assist the operator with the initial start-up of the MG-30 plaster mortar pump. It is extremely important that this section be read carefully before attempting to use the pump in the field. 3. PUSH the "RED" button (Figure 37) on the throttle control and pull the round black knob about halfway out. Make sure that the throttle lock knob has been dis-engaged.
MG-30 PUMP — INITIAL START-UP/OPERATION Engine Status LED's Definitions. ■ "Happy Face" status LED. This LED when lit indicates that the engine and associated components are functioning correctly. ■ "Battery " status LED. This LED when lit indicates that the battery charging system is not working correctly. If this LED remains ON, stop the engine and correct the problem. ■ "Oil Pressure " status LED. This LED when lit indicates that the Oil pressure is low.
MG-30 PUMP — REMOTE OPERATION REMOTE PUMP OPERATION 3. The remote operation of the pump is identical to the manual operation of the pump, except that the pump can be controlled by a 25-100 ft. cable. 4. Plug the remote cable (Figure 42) into the remote receptacle on the control panel. Tighten securely. Place the pump control switch on the control panel (Figure 42) in the up position (remote pumping). The following steps outline the procedure for operating the pump remotely. 1.
MG-30 PUMP — TOWING GUIDELINES Towing Safety Precautions CAUTION : ■ Check with your county or state safety towing regulations department before towing your pump . To reduce the possibility of an accident while transporting the pump on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound.
MG-30 PUMP — TOWING GUIDELINES Towing Instructions (Mobil Unit) Before attempting to tow this pump , check the following: 1. ALWAYS close the fuel shut-off valve on the pump and mixer before towing the pump to prevent possible fuel leakage into the engine crankcase. 2. Securely attach the pump's towing coupler to the towing vehicle's hitch as shown in Figure 44. 3. Attach both safety chains so that they cross underneath the pump frame as shown in Figure 44.
MG-30 PUMP — TOWING GUIDELINES Towing Instructions (Tag Unit) Before attempting to tow this pump, check the following: 1. ALWAYS close the fuel shut-off valve on the pump's engine before towing the pump to prevent possible fuel leakage into the engine crankcase. 2. Securely attach the tag unit's towing coupler to the towing vehicle's hitch as shown in Figure 45. 3. Attach the safety chain to the pump frame and towing vehicle as shown in Figure 45. Figure 45.
MG-30 PUMP — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION : DO NOT attempt to repair or modify a wheel. DO NOT install an inter-tube to correct a leak through the rim.
MG-30 PUMP — TRAILER SAFETY GUIDELINES Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence. See Figure 47. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 10. Table 10.
MG-30 PUMP — MAINTENANCE (MIXER) SHAFT SEALS Table 11. Torque Chart CAUTION: IMPORTANT -DRUM HEAD SEAL CARE Grease seals every 40 hours of operation using any grade #1 lithium base grease. Apply grease until visible inside of mixing tub (over grease). This will purge seal system of contamination. GEAR/CLUTCH REDUCTION ASSEMBLY LUBRICATION The gear/clutch reduction assembly has two separate compartments. Each of which must be filled with its proper lubricant and checked at regular intervals.
MG-30 PUMP — MAINTENANCE (MIXER) Clutch Adjustment Mechanical 12 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 35-55 lbs. applied pressure to the hand clutch lever. After the first initial operating hours (8) check the clutch for proper engagement pressure. Clutch Adjustment Procedure CAUTION: A.
MG-30 PUMP — MAINTENANCE (PUMP) CLEANING THE PUMP ENGINE (Hatz Model 2M41LZ Diesel) When changing from one material to another, or when shutting down the machine for a period of time, or at the end of the working day, the machine should be washed out and the hoses cleaned to prevent the material from setting and causing difficulties when operation is resumed. FOLLOWING IS A SUGGESTED PROCEDURE FOR CLEANING THE MACHINE AND HOSES: The Model MG30-2 is equipped with a Model 2M41LZ, 35 H.P.
MG-30 PUMP — MAINTENANCE (PUMP) Figure 50 show the pump maintenance points, see Table 12 below for maintenance intervals. Figure 50. Pump Maintenance Points Table 12. Pump Maintenance Intervals REF. Description Lubricant Change Interval Amount Of Lubricant Type Lubricant Remarks 1 Engine Crankcase Every 40 Hours 5.8 - 3.2 qts. (5.5 - 3.0 liter) See Table 8 Check Daily. 2 Compressor Every 30 Days 1.5 pints (.709 liters) See Table 7 Check Daily. 3 Speed Reducer Every 6.
MG-30 PUMP — MAINTENANCE (PUMP) SPEED REDUCER UNIT BATTERY MAINTENANCE The speed reducer unit is of a constant-mesh type and totally enclosed, with all gears running in oil. CHECK THE OIL LEVEL EVERY WEEK. Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following: The speed reducer should be completely drained every 6 months. Refill with a good grade of S.A.E. 30 Oil. CAUTION: KEEP OIL AT THE PROPER LEVEL.
MG-30 PUMP — MAINTENANCE (PUMP) RUBBER CHECK BALL LEATHER PISTON CUPS The brass cap and rubber ball should be removed and all parts cleaned daily. Setup of materials will have an affect on the pressure rating of the brass cap, causing the rubber ball to eject at an incorrect pressure. The leather piston cups out wear the rubber balls. The leather cups as well as the rubber balls can have premature wear if exposed to excessive pumping pressures or jamming of the pump.
MG-30 PUMP — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 13) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 13.
MG-30 PUMP — TROUBLESHOOTING (ENGINE/MIXER) TABLE 13. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Low engine power, output and sp e e d . Low engine power output and low speed, black exhaust smoke. POSSIBLE PROBLEM SOLUTION Fuel tank empty? Replace fuel filter. Fuel filter clogged? Replace fuel filter. Fuel tank venting is inadequate? Ensure that tank is adequately vented. Speed control lever does not remain in selected position? See engine manual for corrective action.
MG-30 PUMP — TROUBLESHOOTING (PUMP) TABLE 15. PUMP TROUBLESHOOTING SYMPTOM Volume production of pump slows down. Safety pressure relief valve ball blows out! No material is being discharged from center outlet manifold. Centrifugal clutch slips or smokes. No air pressure (air compressor) Low air pressure (air compressor) Compensator arm knocks against cam or sticks. Lubrication Box overflows or splashes excessive oil.
MG-30 PUMP — WIRING DIAGRAM Figure 52. Control Panel/Remote Cable Wiring Diagram MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — WIRING DIAGRAM Figure 53. Electrical System Diagram PAGE 58 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — POWER MODULE LAYOUT Figure 54. Power Module layout MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....
MG-30 PUMP — SUGGESTED SPARE PARTS ESSICK 120SM MIXER 1 TO 3 UNITS WITH HATZ 1B30 DIESEL ENGINE EM-120SM 1 TO 3 UNITS MG-30 PUMP (MOBILE AND TAG) 1 TO 3 UNITS WITH HATZ 2M41LZ DIESEL ENGINE Qty. P/N Description 1 ............ EM200293 ...... PADDLE ARM TOW SIDE 1 ............ EM200294 ...... PADDLE ARM CENTER TOW SIDE 1 ............ EM200295 ...... PADDLE ARM CENTER ENGINE SIDE 1 ............ EM200296 ...... PADDLE ARM ENGINE SIDE 3 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM) 2 ............
MG-30 PUMP — DECAL PLACEMENT DECAL PLACEMENT PAGE 62 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — DECAL PLACEMENT PLACEMENT NO. 1 2 3 3 4 5 6 7 8 9 10 * 11 * 12 * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * PART NO. EM1028 EM513164 EM513159 EM513158 EM995 EM508594 EM513161 EM932 34536 EM507607 EM510915 13118 TBD EM948630 DCL151 EM948501 EM511709 EM948005 EM948012 EM948013 DCL160A EM948121 513479 PART NAME QTY. REMARKS DECAL, MQ MAYCO 2 DECAL, GREASE DAILY 1 DECAL, MG30-M2D ...................................... 2......... MOBILE UNIT ONLY DECAL, MG30-T2D ...........................
MG-30 PUMP — FRAME ASSY. FRAME ASSY. PAGE 64 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — FRAME ASSY. FRAME ASSY. NO. PART NO. 2 EM402975 22 EM70186 24 EM744 26 EM745 28 EM25610 30 EM01005 32 492394 34 492600 36 492584 38 EM963105 42 492584 44 EM492455 46 EM621 48 492584 PART NAME TRAILER FRAME JACK STAND, REAR PIN ASSEMBLY - 1/2” X 4” COTTER PIN JACK STAND CONNECTOR LINKS HEX HEAD BOLT, 1/2 X 1-1/2 WASHER HEX HEAD NUT 1/2 IN HEX HEAD BOLT 1/2 X 2 HEX HEAD NUT 1/2 IN HEX HEAD BOLT 1/2 IN X 1-1/2 IN WASHER 1/2 HEX HEAD NUT 1/2 IN QTY.
MG-30 PUMP — HOOD ASSY. HOOD ASSY. PAGE 66 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HOOD ASSY. HOOD ASSY. NO. PART NO. 4 EM505831 6 EM508659 60 EM510830 62 EM492399 64 492584 178 29057 180 492356 182 492596 184 492581 PART NAME GASKET LOCKING HANDLE HOUSING - MG 30 HEX BOLT - 1/2 - 3 IN HEX NUT - 1/2 IN MANUAL HOLDER HEX BOLT - 1/4 X 3/4 IN FLAT WASHER - 1/4 IN HEX NUT - 1/4 IN QTY. 1 1 1 2 2 1 2 4 2 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HOPPER ASSY. HOPPER ASSY. PAGE 68 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HOPPER ASSY. HOPPER ASSY. NO. PART NO. 134 EM402521 136 EM402519 138 EM402495 142 EM621 144 6109180 146 EM963105 148 EM963057 150 EM402422 152 1456 154 0166 A 160 EM963057 172 EM513149 174 EM513151 PART NAME HOPPER SCREEN HOPPER SCREEN FRAME HOPPER WASHER - 1/2 IN LOCK WASHER - 1/2 IN HEX BOLT - 1/2 X 2 IN HEX BOLT - 3/8 X 1-1/8 IN STUD - 3/4 X 2-1/8 IN HEX NUT - 3/8 IN LOCK WASHER - 3/8 IN HEX BOLT - 3/8 X 1-1/2 IN ANCORING PLATE W/ NUT SEAL PLATE QTY.
MG-30 PUMP — CHASSIS ASSY. CHASSIS ASSY. PAGE 70 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — CHASSIS ASSY. CHASSIS ASSY. NO. PART NO. 2 EM402447 7 9 81 83 112 114 116 118 120 156 162 164 168 170 491757 EM963692 6109180 EM511044 EM511042 EM511046 0166A 492309 507895 3019092 EM969013 EM963610 EM402515 PART NAME QTY. REMARKS FRAME - MG30 1 PLATE - SERIAL NO. ............................1 .............. ORDER FROM MQ PARTS DEPT. WITH MODEL AND SERIAL NO.
MG-30 PUMP — COMPRESSOR ASSY. COMPRESSOR ASSY. PAGE 72 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — COMPRESSOR ASSY. COMPRESSOR ASSY. NO. PART NO. 4 EM510827 6 EM963059 8 3019092 10 0166 A 11 492486 12 1456 14 510707 16 492365 18 EM923343 20 EM958171 22 EM958033 24 EM911058 26 EM402489 28 EM508695 30 EM913116 32 EM963610 34 0166 A 38 EM491260 40 512609 42 EM947032 128 492356 130 2101402 131 492596 132 351104770 PART NAME QTY.
MG-30 PUMP — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 74 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. 66 EM402532 68 EM963692 70 6109180 72 6109160 84 EM402494 90 EM963610 91 3019092 92 0166 A 94 19340 * EM20427 98 100 EM20426 101 EM20427 102 EM20763 104 EM20421 106 506208 122 492356 124 2101402 126 EM503081 PART NAME QTY. REMARKS BONNET 1 HEX BOLT 1/2 X 1 - 1/8 IN 5 LOCK WASHER 1/2 IN 5 HEX NUT 1/2 IN 5 FUEL TANK, W/CAP ..............................1 ..................
MG-30 PUMP — PISTON OILER TANK ASSY. PISTON OILER TANK ASSY. PAGE 76 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — PISTON OILER TANK ASSY. PISTON OILER TANK ASSY. NO. 74 76 78 80 82 86 87 88 89 93 95 99 PART NO. 310555 492356 492596 2101402 492561 512722 EM20415 512731 512721 EM20426 513116 492561 PART NAME QTY. REMARKS OIL TANK W/ BRACKETS 1 HEX BOLT - 1/4 X 3/4 IN 4 WASHER 1/4 IN 2 LOCK WASHER 1/4 IN 4 HEX NUT 1/4 IN 2 VALVE, SHUT-OFF 1 TUBING 1 MALE CONNECTOR REDUCER ...........1 ..................
MG-30 PUMP — ROCKER ARM ASSY. ROCKER ARM ASSY. PAGE 78 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — ROCKER ARM ASSY. ROCKER ARM ASSY. NO. PART NO.
MG-30 PUMP — PUSH ROD (3.5-INCH) ASSY. PUSH ROD (3.5-INCH) ASSY. CAUTION: NOTE This assembly drawing is intended to be used with ONLY the MG30M-2 and MG30T-2 Models, using Plaster and Mortar materials. This application uses 3.5-inch (90 mm) cylinders. PAGE 80 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — PUSH ROD (3.5-INCH) ASSY. PUSH ROD (3.5-INCH) ASSY. NO. PART NO.
MG-30 PUMP — PUSH ROD (3.75-INCH) ASSY. PUSH ROD (3.75-INCH) ASSY. CAUTION: NOTE This assembly drawing is intended to be used with ONLY the MG30M-3 and MG30T-3 Models, using Fireproofing materials. This application uses 3.75inch (95.25 mm) cylinders. PAGE 82 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — PUSH ROD (3.75-INCH) ASSY. PUSH ROD (3.75-INCH) ASSY. NO. PART NO.
MG-30 PUMP — CRANKSHAFT AND GEAR BOX ASSY. CRANKSHAFT AND GEAR BOX ASSY. PAGE 84 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — CRANKSHAFT AND GEAR BOX ASSY. CRANKSHAFT AND GEAR BOX ASSY. NO. PART NO. PART NAME 109 EM492570 HEX NUT - 5/8 IN 110 EM417 HEXNUT - 1 IN 111 EM505882 WASHER - 5/8 112 EM402998 ADAPTER SLEEVE 113 EM492627 LOCK WASHER - 5/8 IN 120 EM901331 BUSHING 122 EM400090 STEP PULLEY 124 EM931000 GEAR BOX 126 EM510847 SPACER - 3 IN , 9MM 128 EM20324-1 BLOCK BEARING 130 EM510846 SPACER - 3 IN , 47.
MG-30 PUMP — BATTERY ASSY. BATTERY ASSY. PAGE 86 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — BATTERY ASSY. BATTERY ASSY. NO. PART NO. 54 EM510708 56 EM510844 58 EM969079 132 507590 134 EM505297 136 EM20720 138 505624 140 506266 PART NAME BATTERY CLAMP SUPORT ROD HEX NUT - 1/4 IN BATTERY - 12 V BATTERY TERMINAL CABLE - POS. BATTERY TERMINAL CABLE - NEG. BATTERY TERMINAL COVER - BLACK BATTERY TERMINAL COVER - RED QTY. 1 1 1 1 1 1 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP— TAG UNIT AXLE ASSY. TAG UNIT AXLE ASSY. PAGE 88 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP— TAG UNIT AXLE ASSY. TAG UNIT AXLE ASSY. NO. 1 2 3 * 4 * 5#$ 6#$ 7 8#$ 9#$ 10#$ 11#$ 12#$ 13#$ 14#$ 15#$ 16#$ 17$ 18 18 PART NO. EM26518 EM26615A EM20602 EM20603 EM26306 EM968481 EM705 EM26329 EM903113 EM903012 EM26519 EM20612 EM26300 EM903169 EM903168 EM26305 EM20601 EM14600 EM14600A PART NAME QTY. REMARKS CAP 14” CHROME 2 TIRE ASSY. ................................ 2 ........... INCLUDES ITEMS W/ * WHEEL ....................................... 2 ...........
MG-30 PUMP — MOBILE UNIT AXLE ASSY. MOBLE UNIT AXLE ASSY. PAGE 90 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — MOBILE UNIT AXLE ASSY. MOBLE UNIT AXLE ASSY. NO. 1 2 3 * 4 * 5# 6#$ 8#$ 9# 10# 11# 12# 13# 14# 15# 16# 17#$ 18 19 PART NO. EM26520 EM26615 EM941307 EM941309 EM941315 EM941314 EM941315 EM941310 EM941312 EM941311 TBD EM512906 PART NAME QTY. REMARKS CAP 15” CHROME 2 TIRE ASSY. ................................ 2 ........... INCLUDES ITEMS W/ * WHEEL ....................................... 2 ........... CANNOT BE PURCHASED SEPARATELY TIRE ........................................... 2 ...........
MG-30 PUMP — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 92 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 24 26 27 28 29 30 31 32 33 36 40 42 44 46 48 PART NO. 508632 EM98066 EM18706 EM963003 504505 EM969079 EM506599 EM512644 2101402 EM16710 EM491897 EM40711 EM26789 EM491879 EM508242 PART NAME FUSE, 25 AMP FUSE HOLDER HOURMETER HEX BOLT - 1/4 X 3/4 IN CABLE TIE WRAP HEX NUT - 1/4 IN HEX BOLT - 6MM X 15 INSTRUMENT PANEL LOCK WASHER - 1/4 IN RELAY TERMINAL - BLUE 3/16 LOOP SWITCH RECEPTICAL FEMALE STAR NUT FOR RECEPTICAL CONNECTOR QTY.
MG-30 PUMP — MANIFOLD (2-INCH OUTLET) ASSY. MANIFOLD (2-INCH OUTLET) ASSY. NOTE This assembly drawing is intended to be used with ONLY the MG30M-2 and MG30T-2 Models, using Plaster and Mortar materials. This application uses a 2.0-inch (50.8 mm) outlet. PAGE 94 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — MANIFOLD (2-INCH OUTLET) ASSY. MANIFOLD (2-INCH OUTLET) ASSY. NO. 2 3 3 6 8 12 14 16 18 20 22 24 26 28 32 34 36 38 40 42 44 48 50 52 54 58 60 62 66 PART NO. EM402385 EM402383 EM402382 EM402388 EM403408 EM402977 EM503111 EM402473 EM492584 EM968002 EM619 EM510849 EM402581 EM402418 EM400581 EM402402 EM402580 EM512914 EM968020 EM512612 EM914312 EM492399 EM402415 EM492584 EM402986 EM968002 EM505988 EM966207 EM492556 NOTE PART NAME QTY.
MG-30 PUMP — PRESSURE RELIEF VALVE (2-INCH OUTLET) ASSY. PRESSURE RELIEF VALVE (2-INCH OUTLET) ASSY. NOTE This assembly drawing is intended to be used with ONLY the MG30M-2 and MG30T-2 Models, using Plaster and Mortar materials. This application uses a 2.0-inch (50.8 mm) outlet. PAGE 96 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — PRESSURE RELIEF VALVE (2-INCH OUTLET) ASSY. PRESSURE RELIEF VALVE (2-INCH OUTLET) ASSY. NO. PART NO. PART NAME QTY. REMARKS 68 EM20800 PRESSURE RELIEF - 2 IN ......................... 1 ..........
MG-30 PUMP — MANIFOLD (3-INCH OUTLET) ASSY. MANIFOLD 3-INCH OUTLET) ASSY. NOTE This assembly drawing is intended to be used with ONLY the MG30M-3 and MG30T-3 Models, using Fireproofing materials. This application uses a 3.0inch (76.2 mm) outlet. PAGE 98 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — MANIFOLD (3-INCH OUTLET) ASSY. MANIFOLD (3-INCH OUTLET) ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 EM402385 CONNECTING MANIFOLD 1 3 EM402774 PUMP MANIFOLD 3-INCH 45 OUTLET ....... 1 .......... (TAG UNIT) 3 EM402775 PUMP MANIFOLD 3 -INCH STR. OUTLET .. 1 .......... (MOBIL UNIT) 6 EM402388 HOPPER ELBOW 1 8 EM403000 MATERIAL CYLINDER 3.75" DIA ................ 2 ..........
MG-30 PUMP — PRESSURE RELIEF VALVE (3-INCH OUTLET) ASSY. PRESSURE RELIEF VALVE (3-INCH OUTLET) ASSY. NOTE This assembly drawing is intended to be used with ONLY the MG30M-2 and MG30T-2 Models, using Fireproofing materials. This application uses a 3.0inch (76.2 mm) outlet. PAGE 100 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — MANIFOLD (3-INCH OUTLET) ASSY. PRESSURE RELIEF VALVE (3-INCH OUTLET) ASSY. NO. PART NO. PART NAME QTY. REMARKS 68 EM23414 PRESSURE RELIEF - 3 IN .......................... 1 ..........
MG-30 PUMP — LUBRICATION PANEL ASSY. LUBRICATION PANEL ASSY. POSITION LOCATION LENGTH OF LINES 1 ............................................. CAM ROCKER BUSHINGS ........................................................ 11 IN. (28.0 CM.) 2 ............................................. GEARBOX BLOCK (BACK) ......................................................... 28 IN. (71.1 CM.) 3 ............................................. CAM ROCKER ARM ROLLER ....................................................
MG-30 PUMP — LUBRICATION PANEL ASSY. LUBRICATION PANEL ASSY. NO. 1 * 2 * 3 * 4 * 5 * 6 * 7 * 8 9 PART NO. EM916001 EM505489 EM505534 EM505516 EM490531 EM491028 EM505490 TBD EM512659 PART NAME QTY. REMARKS FITTING, GREASE 1/8" NPT 14 STRAIGHT FITTING 1/8" NPT, W/ NUT 13 INSERT 1/8" NPT 14 PLASTIC HOSE LINE 1/4" DIA. ................ AR ......... 1FT=1PC PROTECTIVE SLEEVE 3/8" (HOSE) ......... AR......... 1FT=1PC TIE-WRAP 2.
MG-30 PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. PAGE 104 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. NO. 1 * 2 * 3 * 4 * 5 * 6 * 7 8 9 PART NO. EM16753 EM16754 EM16756 EM491897 EM26791 EM26790 EM26793 EM26792 EM26788 PART NAME QTY. REMARKS JUNCTION BOX 1 SWITCH, MICRO 1 GUARD SWITCH - ALUMINUM 1 CONNECTOR, 3/16 RING 2 GRIP CORD SEAL 1 CORD 25' MX P/E 1 ADAPTER CORD GRIP 1/2" 1 ADAPTER CORD 100 FT. 1 COMPLETE CORD ASSY 25 FT .................. 1......... INCLUDES ITEMS W/ MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — TAG UNIT TRAILER ASSY. TAG UNIT TRAILER ASSY. PAGE 106 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — TAG UNIT TRAILER ASSY. TAG UNIT TRAILER ASSY. NO. 16 18 20 22 24 26 50 52 54 PART NO. EM402510 EM963692 492584 492600 EM963580 EM505069 EM01005 HBC-1 EM513167 PART NAME HOPPER SUPPORT HEX BOLT - 1/2 -13X1-1/2 HEX NUT - 1/2 IN FLAT WASHER 1/2 IN HEX BOLT - 3/4 X 4 1/2 IN HEX NUT - 3/4 IN CHAIN CONNECTOR LINK 3/8" TOW BAR W/ 2 IN BALL COUPLER SAFTEY CHAIN QTY. 1 4 4 4 2 2 2 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HATZ 2M41LZ ENGINE ASSY. HATZ 2M41LZ ENGINE ASSY. 152 142 152 154 144 153 1 146 147 156 90 88 159 2 16 6 158 1 10 22 12 18 14 108 4 98 7 10 8 106 90 104 90 96 84 59 100 82 58 96 66 80 78 NOTES 60 74 68 1 SECURED TO ENGINE 64 62 70 72 76 PAGE 108 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HATZ 2M41LZ ENGINE ASSY. HATZ 2M41LZ ENGINE ASSY. NO. 1 2 4 6 7 8 10 12 14 16 18 20 22 58 59 60 62 64 66 68 70 72 74 76 78 80 82 84 88 90 96 98 100 104 106 108 130 142 144 146 147 152 153 154 156 158 159 PART NO.
MG-30 PUMP — HATZ 1B30 ENGINE (CLUTCH) ASSY. HATZ 1B30 ENGINE (CLUTCH) ASSY. 17 18 16 19 15 1 5 6 20 13 21 36 11 22 14 23 24 38 29 39 31 12 25 26 27 32 28 FRAME 30 6 37 1 9 NOTES: 1 COMPLETE CLUTCH ASSEMBLY, ITEM 37, P/N 934022 INCLUDES ALL ITEMS WITHIN OUTLINE. PAGE 110 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
MG-30 PUMP — HATZ 1B30 ENGINE (CLUTCH) ASSY. HATZ 1B30 ENGINE (CLUTCH) ASSY. NO PART NO PART NAME 1 5 6 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 36 37 38 39 1B30 0169 10136 10133 EM010009 EM961045 EM925013 EM925018 EM925016 EM959012 EM934054 5117 EM934053 TBD EM934040 EM934039 EM918009 EM934041 EM934042 EM934043 EM934045 EM963289 2656 EM934044 EM801570 EM801970 EM934022 TBD 13379 8.
EM-120SM — MIXING DRUM ASSY. MIXING DRUM ASSY. PAGE 112 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — MIXING DRUM ASSY. MIXING DRUM ASSY. NO PART NO 1% EM2033449 EM200333 2% 3% EM963692 EM966048 4% 5% EM200286 EM201618 6% 7 % EM201537 * 10176 8% 9% EM924015 13211 10% 11% EM200303 EM200301 12% 13% EM200285 14% EM200288 15% EM200794 16% EM923157 17% EM200287 18% 10133 19% EM200018 20% 6159A 21% EM203344 22% EM200079 22% EM200080 23% 7170 24 % EM201731 * 25 % EM969023 * EM201648 26% 27% EM902153 28% 203335 29% EM201786 30% EM961066 31#% EM916006 32% EM200237 33% EM201842 PART NAME QTY.
EM-120SM — PADDLE SHAFT ASSY. PADDLE SHAFT ASSY. PAGE 114 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — PADDLE SHAFT ASSY. PADDLE SHAFT ASSY. NO 1 2 3 4 5# 6# 7# 8# 9# 10 11 12 13 14# 15# 16# 17 18 19 19 PART NO EM200293 EM200294 EM200295 EM200296 0300 B EM200213 EM203433 0161 C 1207 EM200333 EM200292 EM200297 EM200268 EM203432 EM200212 0161 D 5054 A EM968011 EM200863 EM200943 PART NAME QTY.
EM-120SM — FRAME ASSY. FRAME ASSY. PAGE 116 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — FRAME ASSY. FRAME ASSY. NO. PART NO. 2 504322 4 492583 6 4922584 8 492376 10 513212 12 204086 16 492334 20 492598 PART NAME WASHER 1/2" HEX NUT 3/8" HEX NUT 1/2" BOLT BOLT HHCS 3/8" NC X 1-1/4" G5 FRAME SUPPORT BOLT BOLT HHCS 1/2" NC X 1-1/2" G5 WASHER 3/8" QTY. 2 1 4 1 1 2 4 2 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — CAB ASSY. CAB ASSY. PAGE 118 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — CAB ASSY. CAB ASSY. NO. PART NO. 3 1284 4 4001 6 10133 7 * 491010 8 EM202957 PART NAME QTY. REMARKS BOLT HHCS 3/8-16 x 1.1/2" 4 FLAT WASHER 3/8" 8 LOCK NUT 3/8-16 4 RUBBER LATCH ASSY. 2 COMPLETE CAB ASSY. (GAS)................... 1........ INCLUDES.ITEMS W/ * MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — TRANSMISSION ASSY. TRANSMISSION ASSY. PAGE 120 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
EM-120SM — TRANSMISSION ASSY. TRANSMISSION ASSY. NO PART NO PART NAME QTY. REMARKS 1# 2200 BOLT HHCS 3/8-24 x 2" 1 2# EM600029 SHIFTER SHAFT 1 3# EM914005 SEAL 1 4# EM600028 CLUTCH YOKE 1 5# 0181 B LOCK WASHER 1/4" 2 6# 0730 BOLT HHCS 1/4-20 x 1" 2 7# EM926029 SNAP RING 2 8# EM600023 BEARING RETAINER 1 9# EM600022 BEARING RETAINER GASKET 1 10# EM914209 SEAL 1 11# EM902091 BALL BEARING 4 12# EM600016 INPUT PINION SHAFT 1 13# EM911329 SQ HEAD MAG.
HATZ 1B30 — SPARE PARTS KIT ASSY. SPARE PARTS KITS ASSY. PAGE 122 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — SPARE PARTS KIT ASSY. SPARE PARTS KITS ASSY. NO. 1 2 3 4 PART NO. 01582200 01582300 01582400 01582500 PART NAME GASKET SET CYL. HEAD GASKET SET CRANKCASE MAINTENANCE KIT- 1000 HRS EMERGENGY KIT QTY. 1 1 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — ACCESSORIES ASSY. ACCESSORIES ASSY. PAGE 124 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — ACCESSORIES ASSY. ACCESSORIES ASSY. NO. 1 2 3 4 PART NO. 01578700 05120100 05130000 05130100 PART NAME TOOL KIT DECAL MAINTENANCE DECAL START DECAL QTY. 1 1 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY. CRANKCASE AND ENGINE MOUNT ASSY. PAGE 126 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY. CRANKCASE AND ENGINE MOUNT ASSY. NO. 1 2 3 * 5 * 6 * 8 * 9 * 10 * 11 * 12 * 13 SET 14 SET 15 16 17% 18% 19 20 21 22 23 24 25 PART NO. 01582710 03455000 40002600 01333100 50440300 50249101 04123800 50062300 04112800 04112600 PART NAME QTY. REMARKS CRANKCASE ASSEMBLY 1 CRANKCASE ........................................... 1 ........... NOT SOLD SEPERATELY PLUG 6.5X7 1 BLIND RIVET 2 COVER PLATE 1 O- RING .................................................... 1 .....
HATZ 1B30 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 128 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. 1 2 * 3 * 9 10 11 12 13 14 15 16 PART NO. 01334200 04125300 TBD 40065600 50021600 04114201 50443600 05141600 05107301 50473700 PART NAME QTY. REMARKS CRANKSHAFT NO. X W? PLUG ......................... 1 .................INCLUDES ITEMS W/ * CRANKSHAFT .................................................... 1 ................. NOT SOLD SEPERATELY CLOSING PLUG 12 MM 1 STUBSHAFT 25 DIA. 1 SUPPORTING DISK 45X55X3.0 1 CIRCLIP A45X1.75 1 DISK 18.5X37X5 1 HEX.
HATZ 1B30 — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 130 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CAMSHAFT ASSY. CAMSHAFT ASSY. NO. 1 3 * 4 * 5 * 6 * 7 * 8 * 9 10 11 12 13 14 PART NO. 01503520 01326400 50123200 01326600 50255300 01326500 04121700 04112100 04112200 04112300 04125100 04125200 PART NAME QTY. REMARKS CAMSHAFT ASSY. ..................................... 1 .............. INCLUDES ITEMS W/ * CAMLEVER 1 SHIM 5X10X0.5 DIN988 2 FLYWEIGHT 1 LOCK WASHER 2 FLYWEIGHT 1 CAMSHAFT................................................. 1 .............. NOT SOLD SEPERATELY WASHER 0.9MM 23X38X0.
HATZ 1B30 — PISTON ASSY. PISTON ASSY. PAGE 132 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — PISTON ASSY. PISTON ASSY. NO. 1 2 * 3 % * 4 % * 5 % * 6% 7% 8 9$ 10$ 11 12 PART NO. 01328501 01326500 50463600 01328601 01582600 01329201 04113100 01582100 01582000 PART NAME QTY. REMARKS PISTON 80MM ASSY. ................................. 1 .............. INCLUDES ITEMS W/ * PISTON 80MM ............................................ 1 .............. NOT SOLD SEPERATELY FLYWEIGHT 2 PISTON PIN 1 PISTON RING SET 80MM 1 CYLINDER .................................................. 1 ..............
HATZ 1B30 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 134 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. 1 2 * 3 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO.
HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. OIL PUMP/GOVERNOR PAGE 136 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. OIL PUMP/GOVERNOR NO. 1 2 * 3 * 4 * 5 * 6 * 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 25 26 27 28 29 30 31 32 34 35 36 37 38 39 PART NO. 01530210 50434901 05097100 50447900 50429400 05097300 04102900 50447400 50447500 05078600 50434800 05079400 01530402 50422400 50125800 50435000 05079800 05131600 05078900 05148600 50144400 50144500 04095600 03927300 05079301 50092700 50347100 01333000 50114300 50144500 50144400 50423900 04122900 01316402 PART NAME QTY.
HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.) OIL PUMP/GOVERNOR PAGE 138 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.) OIL PUMP/GOVERNOR NO. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PART NO. 40022401 50138100 50004200 05079601 05078501 50475300 05151300 50475400 50328300 04122800 04000200 05130900 05130800 50465300 05146900 05147001 05151700 50475800 50475700 PART NAME O- RING 8X2 THREADED PIN M6X35 THREADED PIN M6X18 CENTRIFUGAL WEIGHT GOVERNOR SLEEVE FILL. HEAD SCREW 5X25 SUPPORT PIN 5X8 HEX. NUT M6 PLATE SPRING TENSION SPRING GOVERNOR SPRING STOP PLATE CYL.
HATZ 1B30 — TIMMING COVER ASSY. TIMING COVER ASSY. PAGE 140 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — TIMMING COVER ASSY. TIMING COVER ASSY. NO. 1 2 * 3 * 4 * 5 * 5 6 * 7 * 8 9 10 11 12$ 13$ 14$ 15$ 16$ 17$ 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 * 39 40 41 42 43 44 45 46 PART NO.
HATZ 1B30 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 142 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — FLYWHEEL ASSY. FLYWHEEL ASSY. NO. 2 3 4 5 6 PART NO. 01321310 50327300 50003400 04117300 04110302 PART NAME BLOWER RING ALL. SCREW M4X20 SPRING WASHER A4 STICKER “TDC” FLYWHEEL QTY. 1 6 6 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — FUEL INJECTION ASSY. FUEL INJECTION ASSY. PAGE 144 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — FUEL INJECTION ASSY. FUEL INJECTION ASSY. NO. 1 2$ 3#$ 4#$ 4 5#$ 6#$ 8$ 9$ 10$ 11$ 12$ 13$ 14$ 15$ 16$ 17$ 18$ 19$ 20$ 21$ 22$ 23$ 24$ 25$ 26$ 27$ 28+ 29+ 30+ 31+$ 32+ 33 55 56$ 57$ 58$ 59$ PART NO.
HATZ 1B30 — FUEL INJECTION ASSY. (CONT.) FUEL INJECTION ASSY. PAGE 146 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — FUEL INJECTION ASSY. (CONT.) FUEL INJECTION ASSY. NO. 34 35 36* 37* * 38 39* 40* * 41 42* * 43 44* 45* 46* * 47 48* 50* 51 52 53 54 60 PART NO. 01322200 01330800 04096300 04096400 04096500 04096600 04096700 50471600 50476900 50476500 50445900 50433900 04097700 50323900 05089300 05056700 05084201 PART NAME QTY. REMARKS INJECTION PUMP ............................... 1 ............. INCLUDES ITEMS W/ * CONTROL SLEEVE 1 SHIM 0.2MM 0..1 SHIM 0.3MM 0..1 SHIM 0.4MM 0..1 SHIM 0.5MM 0..1 SHIM 0.6MM 0..
HATZ 1B30 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 148 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. 1 2 * 4 # * 4 # * 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 * 14 * 15 * 16 * 17 18 19 20 PART NO. 01515002 01497800 03665200 05045201 01569300 50081200 50062700 05088901 01548800 05044901 05045001 50146300 50165600 05044800 05061300 50062700 50170900 50445800 05109100 PART NAME QTY. REMARKS RECOIL STARTER ASSY. ............................... 1 ............... INCLUDES ITEMS W/ * HANDLE ASSY. ............................................... 1 ..........
HATZ 1B30 — AIR DUCT ASSY. AIR DUCT ASSY. PAGE 150 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — AIR DUCT ASSY. AIR DUCT ASSY. NO. 1 2 3 4 5 6 7 8 * 9 * 10 * 11 12 13 14 15 16 17 19 20 21 22 23 24 25 25 26 27 29 30 31 32 33 35 36 37 38 39 PART NO. 01551401 01551301 50170900 50146300 50120000 50144400 01326300 05128900 50334800 50163801 50441600 50445400 50335600 50144400 50114300 50177100 01326800 04099500 04098400 01326700 01326200 04111500 05108100 04124600 03575500 00921400 05081700 50453300 01599600 50328000 50095100 50344700 50144500 50170900 PART NAME QTY.
HATZ 1B30 — AIR DUCT ASSY. (CONT.) AIR DUCT ASSY. PAGE 152 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — AIR DUCT ASSY. (CONT.) AIR DUCT ASSY. NO. 40 41 42 43 44 45 46 47 48 49 50 50 51 52 53 54 55 56 57 58 59 PART NO. 50144400 04119100 50458100 05007300 04042000 05132900 04116700 50464401 40028300 05133800 05133900 05133900 05132700 50148000 05133000 50445000 05132800 50170900 50144400 05145800 05097600 PART NAME HEX. NUT M6 TUBE 6X8X14 STUD M6X45 SEALING STRIP 48MM WASHER 6.5X22.5X1 BUSH 6.5X13X14 COVER STUD M6X35 HEX. NUT M6 RUBBER RING 17X28X5 RUBBER RING 17X28X9 RUBBER RING 17X28X9 BUSH 6.
HATZ 1B30 — CRANKCASE BREATHER ASSY. CRANKCASE BREATHER ASSY. PAGE 154 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — CRANKCASE BREATHER ASSY. CRANKCASE BREATHER ASSY. NO. 1 2 * 3 * 4 * 5 PART NO. 01599200 05102900 01617900 01551600 PART NAME QTY. REMARKS OIL SEPARATOR ASSY. ................................. 1 ............... INCLUDES ITEMS W/ * OIL SEPERATOR ............................................ 1 ............... NOT SOLD SEPERATELY FILTER BREATHER SYSTEM 1 BREATHER TUBE ........................................... 1 ...............
HATZ 1B30 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 156 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 2 3* 4* * 5 6* 7* * 8 9* 11* 12 13* 14 15 16 17 18 19* * 20 21* 22 23 24 25 26 27 * 28 # 29* 30* * 31 34 35 36 37 38 39 40 41 42 43 44 49 50 51 52 53 54 55 * PART NO.
HATZ 1B30 — AIR FILTER ASSY. AIR FILTER ASSY. PAGE 158 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — AIR FILTER ASSY. AIR FILTER ASSY. NO. 1 * 2 3 4 5 6 7 8 9 10 11 12 * 13 14 15 16 17 * 35 36 PART NO. 05107600 05056400 50171500 50426000 50454300 05107500 50435800 01607900 50452200 04116600 04116501 05056100 50095100 05056300 05088300 05098100 05132000 04116700 PART NAME QTY. REMARKS SEALING STRIP 1 WASHER 1 ALL. SCREW M8X25 3 AIR FILTER ELEMENT ................................... 1 ............... IN MAINTENANCE KIT NUT M6 1 COVER AIR FILTER 1 RUBBER SLEEVE 1 AIR FILTER HOUSING ASSY ........
HATZ 1B30 — MUFFLER ASSY. MUFFLER ASSY. PAGE 160 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 31 32 34 35 36 37 38 39 PART NO. 40028300 50144500 01531311 05081101 05081410 50422500 01531201 05081611 50128100 05103600 50144500 40028300 50028900 50450500 05103401 05081002 05104100 05104000 05103500 40028400 50445201 50148100 40028400 05083900 05103901 05103801 50445000 01560200 05100300 04054300 05127000 50460700 50460800 50144500 40028300 PART NAME QTY. REMARKS HEX.
HATZ 1B30 — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY. PAGE 162 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18$ 19$ 20$ 21$ 22$ 23$ 24$ 25 26 27 * 28 29 30 31 32 33 34 35 36 37 PART NO. 50426201 04138400 50148100 04115600 04099100 50170900 50444300 50023200 50144400 50144500 50449600 03671400 01560900 50096200 05100701 50148100 50165400 50327300 01321310 50416800 50003400 04098720 50035200 04110101 04117400 50435901 50081900 50427100 50081200 50448700 03565400 50358400 04108000 TBD 04138400 PART NAME QTY.
HATZ 1B30 — ELECTRONIC COMPONENTS ASSY. ELECTRONIC COMPONENTS ASSY. PAGE 164 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — ELECTRONIC COMPONENTS ASSY. ELECTRONIC COMPONENTS ASSY. NO. 1 1 2$# 3 $# * 4 $# * 5 $# * 6 $# * 7$# 8$# 9 10 11 12 14 15 16 17 PART NO. 01560800 01561701 50384401 50404900 05101000 05092100 50144500 50149100 50358400 01542100 01546800 50469100 50268600 50449200 PART NAME QTY. REMARKS INSTRUMENT BOX, W/O GLOW SYST. ......... 1 ............... INCLUDES ITEMS W/$ INSTRUMENT BOX FOR GLOW SYST. .......... 1 ............... INCLUDES ITEMS W/# STARTING SWITCH ASSY. ............................. 1 ..
HATZ 1B30 — SPEED CONTROL ASSY. SPEED CONTROL ASSY. PAGE 166 — MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B30 — SPEED CONTROL ASSY. SPEED CONTROL ASSY. NO. 1 8 9 10 11 12 PART NO. 510229 05117700 50427100 50216300 50094300 05129900 PART NAME THROTTLE CABLE LEVER ALLEN SCREW M5X25 WASHER 5,3 HEX. NUT M5 STICKER QTY. 1 1 1 2 1 1 REMARKS MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES MAYCO MG-30 PUMP — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
