OPERATION & PARTS MANUAL SERIES MODEL MVC-90L ONE-WAY PLATE COMPACTOR (ROBIN GASOLINE ENGINE) Revision #1 (11/01/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING l PAGE 2 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
TABLE OF CONTENTS MULTIQUIP MVC-90L PLATE COMPACTOR Proposition 65 Warning ..............................................2 Table Of Contents ......................................................3 Parts Ordering Procedures ........................................4 Specifications .............................................................5 Dimensions ................................................................6 Safety Message Alert Symbols .............................. 7-8 Rules For Safe Operation....
www.multiquip.com Effective: June 1st, 2005 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
MVC-90L PLATE COMPACTOR — SPECIFICATIONS TABLE 1. COMPACTOR SPECIFICATIONS Model MVC-90L Centrifugal Force 3,350 lbs. (1,520 kg) Vibration Frequency 5,800 vpm Maximum Forward Speed 82 ft/min (25 m/min) Plate Size (L x W) 22 x 19.6 in (560 x 500 mm) Operating Weight 197 lbs. (89 kg) Maximum Area of Compaction 8,036 sq. ft/hr (746 sq. m/hr) HP Rating 6.0 BHP (4.6 KW) Water Tank Capacity 5.6 qts. (5.3 liters) Table 2.
MVC-90L PLATE COMPACTOR — DIMENSIONS Figure 1. MVC-90L Plate Compactor Dimensions TABLE 3. DIMENSIONS Reference Letter l A Description Dimensions in. (mm) Height (Handle Deployed) 34 in. (863.6 mm.) B Overal Width 21 in. (533 mm.) C Length (Plate only) 23 in. (584 mm.) D Length (Handle Deployed) 48 in. (1,219 mm.) E Height (Handle Detatched) 31 in. (787 mm.) PAGE 6 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete NOTE instructions for the safe and efficient operation of the Multiquip MVC-90L Plate Compactor .
MVC-90L PLATE COMPACTOR — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
MVC-90L PLATE COMPACTOR — RULES FOR SAFE OPERATION WARNING - Read This Manual Failure to follow instructions in this manual may lead to Serious Injury or even Death. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the Mikasa MVC-90L Plate Compactor: Safety: ■ DO NOT operate or service this equipment before reading this entire manual.
MVC-90L PLATE COMPACTOR — RULES FOR SAFE OPERATION Loading and Unloading (Crane): ■ Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost. ■ Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor. ■ NEVER lift the machine while the engine is running. ■ Use adequate lifting cable (wire or rope) of sufficient strength. ■ Use one point suspension hook and lift straight upwards.
MVC-90L PLATE COMPACTOR — OPERATION AND SAFETY DECALS Machine Safety Decals The MVC-90L Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 2. Operation and Safety Decals MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — GENERAL INFORMATION Definition of Plate Compactor Water Tank The Mikasa MVC-90L is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface.
MVC-90L PLATE COMPACTOR — COMPONENTS (PLATE COMPACTOR) Figure 3. MVC-90L Plate Compactor Components Figure 3 shows the location of the components and general maintenance parts. The function of each component is described below: 1. Fuel Tank Cap – Remove this cap to add fuel. 2. Lifting Bale – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point. 6.
MVC-90L PLATE COMPACTOR — COMPONENTS (ROBIN EH172YD4230 ENGINE) Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a ROBIN engine, operation for other types of engines may vary somewhat. 1. 2.
MVC-90L PLATE COMPACTOR — INSPECTION 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. Before Starting: CAUTION - General Safety Precautions NEVER operate the compactor in a confined area or enclosed area structure that does not provide ample free flow of air. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 400 cc.
MVC-90L PLATE COMPACTOR — START-UP PROCEDURE This section is intended to assist the operator with the initial start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field. 4. Place the choke lever (Figure 10) in the CLOSED position if starting a warm engine or the temperature is warm. Starting the Engine 1. Place the engine fuel valve lever (Figure 7) to the OPEN position. Figure 10. Choke Lever (Closed) 5.
MVC-90L PLATE COMPACTOR — STARTUP/SHUT-DOWN PROCEDURES 7. If the engine has started, slowly return the choke lever (Figure 13) to the CLOSED position. If the engine has not started repeat steps 1 through 6. Figure 13. Choke Lever (Closed) 8. Before the pump is placed into operation, run the engine for several minutes with the throttle lever in the LOW position. Check for fuel leaks, and noises that would be associated with lose components. 9.
MVC-90L PLATE COMPACTOR — OPERATION Operation Operating the Compactor on High Moisture Content Soil CAUTION - General Operation Safety Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury. 1. Once the engine has started, move the engine throttle lever quickly to the FAST position.
MVC-90L PLATE COMPACTOR — MAINTENANCE Maintenance TABLE 6. ENGINE INSPECTION CAUTION - General Maintenance Safety Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Inspection and Maintenance Service Tables. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7. Daily Service z Check for leakage of fuel or oil.
MVC-90L PLATE COMPACTOR — MAINTENANCE Engine Oil Replacement: Vibrator Oil Check 1. Replace engine oil, in first 20 hours of operation and every 100 hours afterwards. 1. Place the plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly. 2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual). 3.
MVC-90L PLATE COMPACTOR — MAINTENANCE Replacing the V-belt V-Belt Check 1. Remove the belt cover. CAUTION - Checking and Replacing the V-Belt NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves. 1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 22. 2.
MVC-90L PLATE COMPACTOR — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system is completely consumed. z Completely drain the oil from the engine crankcase and follow procedures described in the engine Owner's Manual for engine storage. z Completely drain the compactor's hydraulic oil from the vibrating case.
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 8.
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (ENGINE) TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM "Weak in power" compression is proper and does not misfire. POSSIBLE CAUSE SOLUTION Air cleaner not clean? Clean or replace air cleaner Improper level in carburetor? Check float adjustment, re-build carbureator. Defective Spark plug? Clean or replace spark plug. Defective Spark plug? "Weak in power" compression is proper but misfires. Engine overheats. Rotational speed fluctuates.
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (PLATE COMPACTOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Plate Compactor Troubleshooting (Table 9) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 9.
MVC-90L — EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. Sample Parts List: NO.
MVC-90L PLATE COMPACTOR — SUGGESTED SPARE PARTS MVC-90L 1 TO 3 UNITS W/ ROBIN EH172YD4230 ENGINE QTY. 4 1 3 1 3 1 1 1 4 2 P/N 070100340 0430430015 0650149670 2695011008 2273261007 0430430060 0641360010 0642004220 930405011 402313120 DESCRIPTION V-BELT, A33 CAP, WATER TANK SPARK PLUG ROPE, RECOIL STARTER ELEMENT, AIR CLEANER CAP, FUEL TANK FILTER, FUEL TANK FILTER, FUEL STRAINER ASSY SHOCK ABSORBER THROTTLE WIRE MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — NAME PLATE AND DECALS NAME PLATE AND DECALS l PAGE 28 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — NAME PLATE AND DECALS BODY ASSY. NO. 1 2 3 4 5 6 7 PART NO. 920206290 920203330 920203060 920206280 920203290 920200320 PART NAME QTY. REMARKS DECAL, READ OPERATORS MANUAL ........................ 1 .......... NPA-629 DECAL, HEARING PROTECTION ................................ 1 .......... NPA-333 DECAL, OIL CAUTION ................................................. 1 .......... NPA-306 DECAL, DANGER PINCH POINT ................................. 1 ..........
MVC-90L PLATE COMPACTOR — BODY ASSY. BODY ASSY. l PAGE 30 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — BODY ASSY. BODY NO. 1 2 3 4 5 6 10 13 15 16 17 18 19 20 21 22 23 24 26 27 28 46 47 48 49 50 55 ASSY. PART NO.
MVC-90L PLATE COMPACTOR — BODY ASSY. (CONTINUED) BODY ASSY. (CONTINUED) l PAGE 32 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — BODY ASSY. (CONTINUED) BODY NO. 62 68 69 70 71 72 74 75 76 77 78 79 80 81 82 86 87 90 91 92 93 95 96 97 98 99 ASSY. PART NO.
MVC-90L PLATE COMPACTOR — VIBRATOR ASSY. VIBRATOR ASSY. l PAGE 34 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — VIBRATOR ASSY. VIBRATOR ASSY. NO. 1 * 2 * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 * 14 * 15 * 16 * 17 * 18 * 20 * 21 PART NO. 408010050 401301260 401601270 401010190 040406309 001220825 030208200 953400270 953405260 401010210 401010220 001211235 030212300 951010090 401010200 401010240 001521230 060403060 920101190 402910010 PART NAME QTY.
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (OLD TYPE) CLUTCH ASSY. (OLD TYPE) l PAGE 36 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (OLD TYPE) CLUTCH ASSY. (OLD TYPE) NO. 73 84 94 100 101 102 103 104 105 106 107 PART NO. 402010150 952403630 030208200 941020010 941030010 046006006 080600550 080200300 PART NAME QTY. REMARKS BOLT, 5/16-24 UNF-35MM 1 WASHER 9X30X3 1 SW M8 1 CLUTCH ASSY. .............................................. 1 .............. MUST USE NEW CLUTCH ASSY. PULLEY DRUM A2- 143 .................................. 1 .............. MUST USE NEW CLUTCH ASSY.
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (NEW TYPE) CLUTCH ASSY. (NEW TYPE) l PAGE 38 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (NEW TYPE) CLUTCH ASSY. (NEW TYPE) NO. 1 2 * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 11 * PART NO. 402326850 943040050 943020030 943030030 943050080 080300130 943050070 943010030 046006006 080200300 080100550 PART NAME QTY. REMARKS CLUTCH ASSY., A2-143-19 .......................................... 1 .......... INCLUDES ITEMS W/ * CLUTCH SHAFT D;19.
ROBIN EH172YD4230 ENGINE — CRANKCASE GROUP ASSY. CRANKCASE GROUP ASSY. l PAGE 40 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — CRANKCASE GROUP ASSY. CRANKCASE GROUP ASSY. NO. 10 20 * 30# 40# 50# 60 * 70 * 71 * 80 90 100 110 210 220% 230% 250 260 270 280 290 300 310 320 330 340 610 620 630 680 690 700 710 810 820 830 840 850 960 PART NO.
ROBIN EH172YD4230 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. l PAGE 42 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. 10 40 40 40 50 60 70 310 320 * 350 360 360 360 370 370 370 380 PART NO. 2532090101 0230250110 0230250120 0230250130 0221814000 0032014000 0323030010 2532250120 2512300103 2692330103 2692340103 2692340203 2692340303 2532350117 2532350217 2532350317 0565160010 PART NAME QTY. REMARKS CRANKSHAFT CP 1 SPACER T=0.6 .......................................... 1 ............. SELECT ONE SPACER ONLY SPACER T=0.8 .......................................
ROBIN EH172YD4230 ENGINE — INTAKE AND EXHAUST GROUP ASSY. INTAKE AND EXHAUST GROUP ASSY. l PAGE 44 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — INTAKE AND EXHAUST GROUP ASSY. INTAKE AND EXHAUST GROUP ASSY. NO. 10 35 * 36 * 37 * 50 60 70 80 90 95 210 220 230 240 260 310 320 340 350 360 363 365 370 380 430 500 505$ 510 510-2# 520# 540 550 555 556 560 570 590 PART NO. PART NAME QTY. REMARKS 2533170111 CAMSHAFT CP ......................................... 1 .............
ROBIN EH172YD4230 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. l PAGE 46 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO. 10 20 25 30 40 50 60 70 80 310 320 * 330 * 340 345 346 350 360 370 380 PART NO. 2534230123 2274220103 0031108000 2534270101 2534280103 0031306000 0011406300 0186060020 2534250123 2694330100 2694330101 2274360103 2694350103 0043104300 2694550303 2274500203 0043106300 0022706000 0110060030 PART NAME QTY. REMARKS GOVERNOR LEVER 1 GOVERNOR SHAFT 1 WASHER 1 GOVERNOR ROD CP. 1 ROD SPRING 1 CLIP 2 BOLT AND WASHER ASSY.
ROBIN EH172YD4230 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING GROUP ASSY. l PAGE 48 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING GROUP ASSY. NO. 10 20 35 40 45 90 210 210-1 * 210-2 * 210-3 * 210-4 * 210-5 * 210-6 * 210-11 * 210-35 * 210-49 * 220 PART NO. 2535125001 2699170303 2699186003 0110060020 0732004950 2535270103 2695020100 2705011508 2695012008 2695011008 2615010008 2705012508 2275013108 2695014508 2705026108 2275015208 0110060010 PART NAME QTY.
ROBIN EH172YD4230 ENGINE — FUEL GROUP ASSY. FUEL GROUP ASSY. l PAGE 50 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — FUEL GROUP ASSY. FUEL GROUP ASSY. NO. 10 20 30 40 50 50-1 * 50-2 * 50-3 * 50-4 * 50-9 * 50-13 * 70 80# 90# 105 210 PART NO. 2536012101 0732003900 0430430060 0641360010 0642008400 0642004220 0642006410 0642007810 0642008410 0642008420 0642004790 2696260101 2696800103 0561110020 0110060030 2536245610 PART NAME QTY. REMARKS FUEL TANK CP. ........................................1 ............. BLACK LABEL, CAUTION 1 FUEL TANK CAP CP 1 FUEL, FILTER 1 FUEL, STRAINER ASSY. ............
ROBIN EH172YD4230 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. l PAGE 52 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. NO. 210 210-1 * 210-2 * 210-3 * 210-5 * 210-6 * 210-8 * 210-9 * 210-11 * 210-12 * 210-13 * 210-14 * 210-15 * 210-16 * 210-17 * 210-18 * 210-19 * 210-20 * 210-22 * 210-32 * 210-40 * 210-41 * 210-61 * 210-62 * 210-82 * 210-89 * 210-101 * 210-121 * PART NO.
ROBIN EH172YD4230 ENGINE — ELECTRIC DEVICE GROUP ASSY. (RECOIL START) ELECTRIC DEVICE GROUP ASSY. (RECOIL START) l PAGE 54 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — ELECTRIC DEVICE GROUP ASSY. (RECOIL START) ELECTRIC DEVICE GROUP ASSY. (RECOIL START) NO. 10 11 30 60 70 90 95 100 110 PART NO. 2697933001 2697943001 0011406250 0660000361 0150040090 0566120050 0659000010 0650149670 0655000051 PART NAME QTY. REMARKS FLYWHEEL CP 1 IGNITION COIL CP 1 BOLT AND WASHER ASSY. 2 SWITCH ASSY. 1 TAPPING SCREW 2 CLAMP .....................................................1 .............
ROBIN EH172YD4230 ENGINE — OIL SENSOR ASSY. OIL SENSOR ASSY. l PAGE 56 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
ROBIN EH172YD4230 ENGINE — OIL SENSOR ASSY. OIL SENSOR ASSY. NO. 700 760 765 770 790 795 PART NO. KS31102211 2147312201 2067550101 2077500101 2147900301 0011008160 PART NAME OIL SENSOR CP 13 WIRE 22 CP CLAMP CP CLAMP CP CLAMP CP BOLT AND WASHER ASSY. QTY. 1 1 1 1 1 3 REMARKS MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
