OPERATION AND PARTS MANUAL SERIES MODEL MT-65HA TAMPING RAMMER (HONDA GASOLINE ENGINE) Revision #1 (06/20/05) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
MT-65HA — PROPOSITION 65 WARNING PAGE 2 — MT-65HA — OPERATON & PARTS MANUAL — REV.
NOTE PAGE MT-65HA — OPERATION & PARTS MANUAL — REV.
MT-65HA — TABLE OF CONTENTS Table Of Contents .....................................................4 Parts Ordering Procedures .......................................5 Safety Message Alert Symbols ............................. 6-7 Rules For Safe Operation ..................................... 8-9 Operation and Safety Decals ..................................10 General Information ................................................11 MT-65HA Specifications ......................................................
MT-65HA — PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: ✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ✓ FedEx
015110051 MT-65HA — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
MT-65HA — SAFETY MESSAGE ALERT SYMBOLS CAUTION Rotating Parts Hazards NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION Accidental Starting Hazards ALWAYS place the ON/OFF switch in the OFF position when the rammer is not in use. CAUTION Eye and Hearing Hazards ALWAYS wear approved eye and hearing protection. DANGER Refueling Hazard NEVER refuel rammer when placed in truck bed with plastic liner.
MT-65HA — RULES FOR SAFE OPERATION DANGER Read this manual! Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MT-65HA Tamping Rammer: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
MT-65HA — RULES FOR SAFE OPERATION ■ ALWAYS stop the engine before servicing, adding fuel and oil. ■ NEVER run engine without air filter. Severe engine may occur. ■ ALWAYS service air cleaner frequently to prevent carburetor malfunction. ■ ALWAYS check the machine for loosened threads or bolts before starting. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer. ■ ALWAYS store equipment properly when it is not being used.
MT-65HA — OPERATION AND SAFETY DECALS PAGE 10 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT-65HA tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. CAUTION Handle Operation Before starting operation check the lifting handle to: 1. Make sure that there is no damage on the bolts.
MT-65HA — SPECIFICATIONS Table 1. MT-65HA Rammer Specifications MODEL MT-65HA Overall Height 40.2 in. (1,020 mm) Overall Width 14.8 in (375 mm) Over Length 28.7 in (730 mm) Shoe Size 13.4 x 11.2. (340 x 285 mm) Blows/minute 645 - 695 Stroke (Jump Height) 3.15 in. (80 mm) Travel Speed 29.5 - 39.4 ft./min (9 - 12 meters/min) Impact Force 2,900 lb (1,300 kg) Clutch Automatic Centrifugal Fuel Tank Capacity 2.1 qt. (2 liters) Max Area of Compaction 2,145 sq. ft./hr.
MT-65HA — CONTROLS AND COMPONENTS Figure 1. MT-65HA Rammer Figure 1 shows the location of the controls and components 8. Fuel Tank/Cap – Remove this cap to add unleaded gasofor the MT-65HA Tamping Rammer. The functions of each line to the fuel tank. Make sure cap is tightened securely. DO control is described below: NOT over fill. 1. Throttle Lever – Used to adjust engine speed (rpm). Move lever forward (SLOW) to reduce engine speed, move lever WARNING back toward operator (FAST) to increase speed.
MT-65HA — BASIC ENGINE Figure 6. Engine Controls and Components INITIAL SERVICING The engine (Figure 6) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. 5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. 1. Secondary Air Cleaner – Prevents dirt and other debris from entering the fuel system.
MT-65HA — OPERATION This section is intended to assist the operator with the initial start-up of the MT-65HA Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer. Engine 1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the same time, check the engine oil and make it a habit to replenish it often. DO NOT use your rammer until this section is thoroughly understood.
MT-65HA — OPERATION Inspection 1. Check all nuts, bolts fasteners for tightness. Retighten as necessary. 2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating. 3. Replace any missing or damaged Safety Operation decals. 3. Close the choke lever Figure 7 and move the throttle lever to the "Full Open" position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed.
MT-65HA — OPERATION Operation Stopping The Engine 1. To start the rammer tamping action, move the throttle lever (Figure 9) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. Normal Shutdown 1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 10) and run the engine for three minutes at low speed. After the engine cools, turn the engine start/stop switch to the “STOP” position (Figure 11).
MT-65HA — MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
MT-65HA — TROUBLESHOOTING GUIDE TABLE 4. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
MT-65HA — TROUBLESHOOTING GUIDE ENGINE TABLE 4. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
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MT-65HA—EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample Parts List: NO.
MT-65HA— SUGGESTED SPARE PARTS MT-65HA RAMMER 1 TO 3 UNITS WITH HONDA GX100KRBM ENGINE Qty. P/N Description 1 ......... 362455630 ....... LEVER, THROTTLE 1 ......... 956100048 ....... THROTTLE WIRE 3 ......... 362030030 ....... ELEMENT, AIR CLEANER 3 ......... 362030020 ....... PACKING, AIR CLEANER 3 ......... 362456610 ....... ELEMENT, CRANKCASE 1 ......... 361910070 ....... CAP, FUEL TANK W/ STRAP 1 ......... 954300720 ....... COCK, FUEL ASSY. 2 ......... 16910GB2005 .. FILTER, IN-LINE FUEL 3 .........
MT-65HA— NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 24 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA— NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY. REMARKS 1 920106460 DECAL: MIKASA LOGO 1 * 920203290 DECAL: READ MANUAL .................. 1 .......... NPA329 2 * 920210170 DECAL: GASOLINE ONLY ............... 1 .......... NPA1017 3 * 920209750 DECAL: CAUTION/OPERATION ...... 1 .......... NPA975 4 * 920210160 DECAL: SECONDARY AIR FILTER . 1 .......... NPA1016 5 * 920209630 DECAL: CLEANING ELEMENT ....... 1 .......... NPA963 6 * 7 DECAL: NAMEPLATE ...................... 1 ......
MT-65HA — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 26 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 29 30 30-1 + 30-2 + 30-3 + 30-4 + 30-5 + 31 + 32 33 34 36 37 38 39 * 40 * 46 47 PART NO.
MT-65HA — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 28 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. NO. PART NO.
MT-65HA — GUIDE CYLINDER AND SPRING ASSY. GUIDE CYLINDER AND FOOT ASSY. PAGE 30 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — GUIDE CYLINDER AND SPRING ASSY. GUIDE CYLINDER AND FOOT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 352423290 PISTON PIN 1 2 363457870 PLUG, PISTON PIN 2 3 363344350 PISTON ROD 1 4 355452340 PISTON END 1 5 020118150 NUT M18, P1.5 1 6 355447250 STOPPER, UPPER 1 7 355447260 STOPPER, LOWER 1 8 363456260 MAIN SPRING 2 9 363342440 SPRING CYLINDER 1 10 355214140 FOOT PLATE 14 1 11 050100900 O-RING G-90 1 12 014210020 SOCKET HEAD BOLT 10X20 T . 4 ......................
MT-65HA — FOOT ASSY. FOOT ASSY. PAGE 32 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — FOOT ASSY. FOOT ASSY. NO. PART NO. 20 362910130 104 001611253 105 022711214 106 030212300 107# 001611051 108# 015110050 109# 030210250 116# 022711012 141 001611259 142 363343390 PART NAME QTY. REMARKS FOOT ASSY 285W-EXP ............ 1 ......................
MT-65HA — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 34 — MT-65HA — OPERATON & PARTS MANUAL — REV.
MT-65HA — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. NO. PART NO.
HONDA GX100KRBM ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 36 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. PART NO. 1 12000Z0D405 2 12201Z0D305 * 3 12204Z0D305 * 5 12311Z0D000 6 12355Z0D000 7 12365Z0D000 8 15571Z0DV71 9 15572ZM7000 10 15721Z0D000 11 90014952000 12 91202KJ9003 * 13 93500030050A 14 9805655757 15 15171Z0DV00 16 90008ZM7000 PART NAME QTY. REMARKS BARREL ASSY., CYLINDER ..... 1 ...................... INCLUDES ITEMS W/ * GUIDE ASSY., EX VALVE (O.S.)1 GUIDE, INLET VALVE (O.
HONDA GX100KRBM ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. MT-65HA — EH12-2D ROBIN ENGINE— CRANKSHAFT AND PISTON PAGE 38 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. NO. PART NO. 1 11300Z0D409 3 15600ZM7003 4# 15625ZE1003 5 16510ZL8000 * 16531ZE1000 9 * 10 16541Z0D000 11 90121952000 12 90131ZE1000 13 90451ZE1000 * 14 90601ZE1000 90602ZE1000 15 * 16 91202KJ9003 * 17 9410106800 * 18 9425108000 19 9430108200 21 91001Z0DV01 * 23 11511Z0DV10 24 91231891003 26 9430306100 27 957010804500 28 934021004000 PART NAME QTY. REMARKS COVER ASSY., CRANK CASE .. 1 ......................
HONDA GX100KRBM ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 40 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. 5 6 * 7 9 10 PART NO. 0053204201 91001Z0DV01 301010210 13310Z0DV00 94002120000S PART NAME QTY. REMARKS WOODRUFF KEY 13X12 1 BEARING, RADIAL BALL 6204C 2 LOCK WASHER, CLUTCH 1 CRANK SHAFT COMP. ............. 1 ...................... INCLUDES ITEM W/ * NUT M12 1 MT-65HA — OPERATION & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — PISTON CONNECTING ROD ASSY. PISTON CONNECTING ROD ASSY. PAGE 42 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — PISTON CONNECTING ROD ASSY. PISTON CONNECTING ROD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010Z0D003 RING SET, PISTON 1 2 13101Z0D000 PISTON 1 3 13111ZE0000 PISTON PIN 1 4 13200Z0D000 CONNECTING ROD ASSY. ....... 1 ...................... INCLUDES ITEM W/ * 4 13200Z0D305 CONNECTING ROD ASSY. ....... 1 ...................... UNDERSIZE, INCLUDES ITEM W/ * 5 90001ZM7000 CONNECTING ROD BOLT 2 * 6 90551ZE0000 CLIP, PISTON PIN 13MM 2 MT-65HA — OPERATION & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 44 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE —CAMSHAFT ASSY. CAMSHAFT ASSY. NO. PART NO. 1 14320Z0D010 2 14324Z0D000 3 14400Z0D003 4 14431Z0D000 5 14441Z0D000 6 14461ZL8000 7 14711Z0D000 8 14721Z0D000 9 14751Z0D000 10 14771ZM3010 11 90012333000 12 90206001000 13 91301ZM0V31 14 12209KT7013 PART NAME QTY. PULLEY, COMP.
HONDA GX100KRBM ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 46 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. 1 2 * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 PART NO. 28400Z0DV02ZA 28410Z0DV02ZA 28421Z0DV02 28422ZG0W02 28433ZG0W02 28441ZW6003 28442ZH8003 28461ZH8003 28462Z0DV02 28467Z0DV02 28468Z0DV02 90003ZH8003 957010600800 PART NAME QTY. REMARKS RECOIL STARTER ASSY .................. 1............... INCLUDES ITEMS W/ * CASE COMP.
HONDA GX100KRBM ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 48 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — FAN COVER ASSY. FAN COVER ASSY. NO. PART NO. 1 19610Z0DV00ZB 2 36100ZE1015 3 90014952000 PART NAME QTY. FAN COVER CP. 1 STOP SWITCH ASSY. 1 BOLT, FLANGE 6X14 (CT200) 4 REMARKS MT-65HA — OPERATION & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 50 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. NO. PART NO.
HONDA GX100KRBM ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 52 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. 1 3 4 7 8 9 10 11 12 PART NO. 17211ZL8003 17220Z0DV00 17231Z0DV60 90011Z0D000 17228Z0DV01 90041Z0DV00 90042Z0DV00 9405005000 9405006000 PART NAME QTY. REMARKS CLEANER ELEMENT 1 CASE COMP., AIR CLEANER 1 COVER, AIR CLEANER ............. 1 .......................S/N 1144521 BOLT, AIR CLEANER COVER 2 PACKING, AIR CLEANER 1 STUD BOLT 1 STUD BOLT 5X85 2 FLANGE NUT 5MM 2 FLANGE NUT 6MM 1 MT-65HA — OPERATION & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 54 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — MUFFLER ASSY. MUFFLER NO. 1 2 3 4 5 6 ASSY. PART NO. 18310Z0DV20 18321Z0DV20 18381Z0D000 90014952000 90048Z0DV00 90343ZE6000 PART NAME QTY. MUFFLER COMP. 1 MUFFLER PROTECTOR 1 GASKET, MUFFLER 1 VOLT, FLANGE 6X14 (CT200) 3 STUD BOLT 5X78 2 NUT, SELF-LOCK 6MM 2 REMARKS MT-65HA — OPERATION & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — FLYWHEEL IGNITION ASSY. FLYWHEEL IGNITION ASSY. PAGE 56 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — FLYWHEEL IGNITION ASSY. FLYWHEEL IGNITION ASSY. NO. PART NO. 1 13331ZM7000 3 30564ZA5000 4 31110Z0D003 5 30701883000 6 32195Z0D000 7 90022888010 9 9405012000 10 28451Z0DV02 11 30500Z0DV01 12 30700Z0DV01 * PART NAME QTY. REMARKS WOODRUFF KEY 25X18 1 GROMMET, CORD 1 FLYWHEEL COMP. 1 CLIP, HIGH TENSION CORD 1 CORD, STOP SWITCH 1 FLANGE BOLT 6X20 2 FLANGE NUT M12 1 STARTER PULLEY 1 IGNITION COIL ASSY ............... 1 ...................... INCLUDES ITEMS W/ * TERMINAL ASSY.
HONDA GX100KRBM ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 58 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — CONTROL ASSY. CONTROL ASSY. NO. PART NO. 3 16555Z0DV00 4 16561Z0DV00 5 16562Z0DV00 6 16594883010 * 8 90014952000 9 90015ZE5010 10 90605230000 * 11 92301050200A * 93500040060H 12 * 13 94001050000S * 15 9405006000 16 16500Z0DV50 17 16550Z0DV01 PART NAME QTY. REMARKS GOVERNOR ROD 1 GOVERNOR SPRING 1 SPRING, THROTTLE RETURN 1 HOLDER, WIRE 1 VOLT, FLANGE 6X14 (CT200) 2 BOLT, GOVERNOR ARM 1 CIR CLIP 1 BOLT 5X20 1 SCREW 4X6 1 NUT 5MM 1 FLANGE NUT 6MM 1 CONTROL ASSY .......................
HONDA GX100KRBM ENGINE — LABELS ASSY. LABELS ASSY. PAGE 60 — MT-65HA — OPERATON & PARTS MANUAL — REV.
HONDA GX100KRBM ENGINE — LABELS ASSY. LABELS ASSY. NO. PART NO. 2 87521Z0DV01 4 87528Z0D000 6 87601Z0DR50 14 89216130690 PART NAME LABEL, TRADE MARK MARK, CHOKE MARK, TYPE (KRBM) WRENCH, SPARK PLUG QTY. 1 1 1 1 REMARKS MT-65HA — OPERATION & PARTS MANUAL — REV.
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
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OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
