OPERATION & PARTS MANUAL Moonlight SERIES MODELS MB150 MB400 MB400B MB1000 MB1000W LIGHTING SYSTEM Revision #0 (10/27/06) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS MOONLIGHT LIGHTING SYSTEM COMPONENT DRA WINGS DRAWINGS Table Of Contents ..................................................... 2 Parts Ordering Procedures ....................................... 3 Safety Message Alert Symbols ................................. 4 Rules For Safe Operation ...................................... 5-7 Dimensions ............................................................ 8-9 Specifications ..........................................................
www.multiquip.com Effective: January 1st, 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
MOONLIGHT LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This manual has been developed to provide complete instructions for the safe and efficient operation of the MQ MOONLIGHT Lighting System.
MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION WARNING - READ THIS MANUAL Failure to follow instructions in this manual may lead to Serious Injury or even Death. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. ■ ALWAYS make sure that the MOONLIGHT is secure on firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.
MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION LAMP SAFETY AND CARE TRANSPORTING ■ NEVER leave any grease or oil residue on lamp surface ■ When transporting the MOONLIGHT over rough terrain, when replacing or removing lamp. This can create hot remove the lamp and pack it safely so it will not be spots, reducing the service life of the lamp. damaged. ■ ALWAYS make sure the lamp surface is clean and dry. ■ ALWAYS replace with MQ recommended type lamp. See parts section of this manual.
MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION DANGER - MOONLIGHT Electric Shock Hazards ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical WET HANDS shock, thus causing Bodily Harm or even Death.
MOONLIGHT LIGHTING SYSTEM — DIMENSIONS BALLOON MOUNTING POLE A E B C BALLOON SUPPORT BASE D F BASE G H Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A MB400B/MB100/W - 54 (1372) MB150 - 33.5 (851) E 118.5 (3010) B 25 (635) F 3.5 (89) C 11 (279) G 8 (203) D 67 (1702) H 21.5 (546) Figure 1. Balloon Dimensions PAGE 8 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — DIMENSIONS Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A 10.5 (267) D 12 (305) B 43 (1092) E 32 (813) C 8 (203) Figure 2. MBC Cart Dimensions MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — SPECIFICATIONS Table 1. Specifications Moonlight Model MB1000/MB1000W MB400/MB400B MB150 110 VAC 110 VAC 110 VAC 6 0 Hz 60 Hz 6 0 Hz 15 Amps 15 Amps 15 Amps Wind Stability (when base is secured) 55 mph (88.5 kph) 55 mph (88.5 kph) 55 mph (88.5 kph) Weight (without mount) 80 lbs. (36 kg) 66 lbs. (30 kg)/74 lbs. (33.5 kg) 49 lbs.
MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. 1.01 1.57 3.06 8.43 12.08 18.02 Scale: .5 IN. = 20 ft. Values listed as footcandles Figure 3. MB1000 Floodlight Footcandle Plot MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. .84 2.04 2.6 5.39 8.36 Scale: .5 IN. = 10 ft. Values listed as footcandles Figure 4. MB150 Floodlight Footcandle Plot PAGE 12 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMATION The Multiquip MOONLIGHT Lighting System is a general purpose glare-free floodlight intended for applications such as security lighting, traffic control, freeway projects, jobsites, emergency lighting, indoor lighting, corporate functions and backyard parties. The Moonlight Lighting System provides illumination without the need to constantly inflate the balloon.
MOONLIGHT LIGHTING SYSTEM — COMPONENTS 18 1 17 2 3 5 4 6 7 16 8 15 12 14 10 13 9 11 Figure 5. Major Components (54-inch Balloon with Optional MBP) PAGE 14 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — COMPONENTS Figure 5 shows the location of the controls and components for the MOONLIGHT Lighting System. The function of each control is described below: 1. Balloon – This balloon is made of airtight PVC material with a diameter of 54 inches (MB400B, MB1000/W) or 33.5 inches (MB150). 2. Balloon Velcro Straps – Secures the balloon in place when attached to the support assembly (except 33.5inch models). 3.
MOONLIGHT LIGHTING SYSTEM — ASSEMBLY MBC CART ASSEMBLY If the Moonlight balloon is to be mounted into the MBC Cart, perform the following assembly procedure before installing the balloon. 1. Step on the ON position of the brake on the wheel of the MBC cart to keep the cart in place during assembly. See Figure 6. T-HANDLE CLAMP STEP ON “ON” PEDAL TO ACTIVATE BRAKE. 4. Figure 6. Setting the Brake On 2. Figure 9. Clamped T-Handle Slide mast into the slot in the cart as shown in Figure 10.
MOONLIGHT LIGHTING SYSTEM — ASSEMBLY 6. Install the winch handle on the mast as shown in Figure 12. 2. Step on the leg lock to release each leg and pull down until it locks in place (see Figure 14). WINCH HANDLE Figure 12. Winch Handle Installation DANGER! MAST GA-6HA TO PREVENT SERIOUS INJURY OR DEATH ALWAYS MAKE SURE AREA ABOVE MAST IS OPEN AND CLEAR OF OVERHEAD POWER LINES. THE POSSIBILITY EXISTS OF ELECTROCUTION, SHOCK, EVEN DEATH! IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES.
MOONLIGHT LIGHTING SYSTEM — ASSEMBLY 4. 5. Install the winch handle on the mast as shown in MBT TRIPOD ASSEMBLY Figure 12. The MBT Tripod can be used with the MB150 and MB400 The stand is now ready for the balloon to be installed. Balloons. The MBT Tripod is shipped pre-installed. Proceed to BALLOON INFLATION section. 1. To secure the legs in place, loosen the knob (see Figure 17), pull the legs out and tighten the knob.
MOONLIGHT LIGHTING SYSTEM — ASSEMBLY MBP POLE ASSEMBLY If the Moonlight balloon is to be mounted into the MBP Pole, perform the following assembly procedure before installing the balloon. 1. Insert the pole (see Figure18) into the base and secure by tightening the wing nut on the base. Figure 18. MBP Mounting Pole Assembly 2. The pole is now ready for the balloon to be installed. Proceed to BALLOON INFLATION section. MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — SETUP 2. CAUTION - READ MANUAL Please read this entire manual carefully before attempting to operate the MOONLIGHT. Failure to read this manual could cause damage to the MOONLIGHT and serious injury to the operator. Unfold the PVC material of the balloon enough to allow the light fixture to be inserted into the balloon base. If necessary, use the supplied blower to help expand the PVC material as shown in Figure 21.
MOONLIGHT LIGHTING SYSTEM — SETUP BALLOON INSTALLATION MB1000/MB1000W/MB400B (54-inch Balloons) 1. For MB1000/W and MB400B (54-inch balloons), insert the balloon support base metal rods into the extrusion on the mounting accessory (MBP, MBC, or MBS) and tighten the knobs to secure them in place. See Figure 24. BALLOON SUPPORT BASE KNOBS MB150/MB400 (33.5-inch Balloons) 1. For MB150 and MB400 (33.
MOONLIGHT LIGHTING SYSTEM — SETUP DANGER - Mounting Accessory Tipping ALWAYS make sure that the mounting pole, cart, stand or tripod is properly secured to prevent tipping! Use sandbags or stakes to secure the mounting accessory as necessary. MAST HEIGHT ADJUSTMENT (MBC and MBS) 1. To adjust the height of the mast on the MBC cart or MBS stand, rotate the winch handle until the mast is at the desired height (see Figure 28). ROTATE WINCH HANDLE Figure 28.
MOONLIGHT LIGHTING SYSTEM — OPERATION ELECTRICAL CONNECTIONS (MB150/MB400/MB400B/ MB1000) 1. Insert the female end of the ballast cable (Figure 30) into the connector on the lamp fixture.Insert the male end of the ballast cable into the female connector on the ballast. DANGER - Electric Shock Hazards ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, thus causing Bodily Harm or even Death.
MOONLIGHT LIGHTING SYSTEM — MAINTENANCE L1 B1 B2 P1 P2 L2 E3 P3 E2 E1 PAGE 24 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended MOONLIGHT service guidelines as referenced in Table 3. TABLE 2. PERIODIC CHECK AND MAINTENANCE FIGURE PART CHECK ITEM SOLUTION L1 L a mp Defective lamp? Replace. ❖ L2 Cable/Connector Cable disconnected or loose? Connect securely. ■ B1 Balloon Defective or Worn? Replace. ❖ B2 Blower Not working properly? Repair or replace. ❖ P1 Bolt Lock Bolt loose? Tighten securely.
MOONLIGHT LIGHTING SYSTEM — TROUBLESHOOTING Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit handling and maintenance inspections, but in the event of a just as it is and consult or company's service department. breakdown, please take a remedial action following the diagnosis based on the Troubleshooting (Table 3) information shown below. TABLE 3. TROUBLESHOOTING SYMPTOM Lamp does not light.
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EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample Parts List: NO.
MOONLIGHT LIGHTING SYSTEM — SUGGESTED SPARE PARTS MOONLIGHT LIGHTING SYSTEM 1 TO 3 UNITS Qty. P/N Description Remarks 1 ......... 04568.......................... RING, SNAP ....................................................ALL MODELS 1 ......... 04569.......................... CAP, FILL .........................................................ALL MODELS 1 ......... 29903.......................... MOUNT, LIGHT ................................................ALL MODELS 1 ......... QS1869 ...................
MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS NAMEPLATE AND DECALS 1 2 PAGE 30 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO. PART NO. PART NAME 1 DCL1000 DECAL; WARNING LABEL, CORD-WRAP 2 DCL1010 DECAL; MOONLIGHT, POLE QTY. 1 1 REMARKS MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — BALLOON (WITH MBP) ASSY. BALLOON ASSY. 10 1 9 2 12 3 11 6 4 8 5 7 PAGE 32 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — BALLOON (WITH MBP) ASSY. BALLOON ASSY. NO. PART NO. 1 MLMLB54 1 MLMLB33 2 MLPC31 3 ML780322 4 ML780321 5 ML0015 6 MLCA15 7 MLBAL1000 7 MLBAL400 7 MLBAL150 8 MLC400 9 MLLK1000/400 9 MLLK150 10 MLHIT1000/U/LU/4K 10 MLHIT400/HBU/T15 10 MLHIT150 11 ML04568 12 ML04569 PART NAME QTY. REMARKS PVC BALLOON, 54" ........................................ 1 .......... MB1000, MB1000W, MB400B PVC BALLOON, 33.5" ..................................... 1 ..........
MOONLIGHT LIGHTING SYSTEM —MAST ASSY. (MBC and MBS) MAST ASSY. 16 3 1 9 7 12 8 14 12 2 5 2 4 11 17 6 8 4 15 18 10 13 PAGE 34 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — MAST ASSY. (MBC and MBS) MAST ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 0181 B 0730 1579 23793-001 4001 4196 5133 10024 29854 29891 29894 29902 29903 29910 29915 29916 29919 QS1869 PART NAME WASHER, LOCK 1/4” MED SCREW, HHC 1/4-20 X 1 SCREW, HHC 1/4-20 X .5 WHEEL-CONVEYOR CART, MASONRY SAW WASHER, FLAT USS 3/8 PLD SCREW, HHC 3/8-16 X .
MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY. MBC CART ASSY. 13 14 11 12 4 7 1 9 3 2 8 3 15 1 5 6 10 PAGE 36 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY. MBC CART ASSY. NO. PART NO PART NAME 1 0205 SCREW, HHC 3/8-16 X 1.0 2 3615 COLLAR, SET 3/4 ID 3 4001 WASHER, FLAT USS 3/8 PLD 4 10019 NUT, NYLOC 10-32 5 10133 NUT, NYLOC 3/8-16 6 10176 NUT, NYLOC 1/2-13 7 19850 TIRE/RIM 410/350 X4 PNEUMATIC 8 29017 SCREW, HHC 1/2-13 X 5-1/2 9 29909 CLIP, 1" SPRING, GIBSON #225-L 10 29920 CASTER, 10" SWIVEL W/BRK 11 29927 CLAMP, MAST W/A, MBC 12 29928 CART BASE, W/A, MBC 13 29933 HANDLE W/A, MBC 14 29934 MAT, RUBBER V RIB, 5.5 X 29.
MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY. MBS STAND ASSY. 7 12 2 14 13 11 4 2 6 3 10 2 5 9 8 1 PAGE 38 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY. MBS STAND ASSY. NO PART NO 1 3615 2 4001 3 4196 4 10019 5 10133 6 10176 7 19716 8 19850 9 29905 10 29908 11 29909 12 29913 13 5065 B 14 06503-030 PART NAME COLLAR, SET 3/4 ID WASHER, FLAT USS 3/8 PLD SCERW, HHC 3/8-16 X.
Effective: February 22, 2006 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
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OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.