OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA125SSIU 50HZ GENERATOR (ISUZU 4HK1X DIESEL ENGINE) PARTS LIST NO. M3870301204 Revision #0 (12/22/08) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
TABLE OF CONTENTS DCA125SSIU Generator Component Drawings Proposition 65 Warning ........................................... 2 Reporting Safety Defects......................................... 3 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Safety Information .............................................. 6-11 Specifications ........................................................ 12 Dimensions .................
www.mqpower.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Order via Internet (Dealers Only): Best Deal! If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION ENGINE SAFETY WARNING DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the engine with heat shields or guards removed. Keep fingers, hands hair and clothing away from all moving parts to prevent injury. DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.
SAFETY INFORMATION FUEL SAFETY DANGER DO NOT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains, etc.
SAFETY INFORMATION ELECTRICAL SAFETY DANGER DO NOT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.
SAFETY INFORMATION BATTERY SAFETY DANGER DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
SPECIFICATIONS Model Type Armature Connection Phase Standby Output Prime Output Power Factor Voltage Frequency Speed Aux. AC Power Aux. Voltage/Output Model Type No. of Cylinders Bore x Stroke Displacement Starting Coolant Capacity Lube Oil Capacity Fuel Type Fuel Tank Capacity Fuel Consumption Battery Table 1. Generator Specifications DCA-125SSIU Revolving field, self ventilated, open protected type synchronous generator Star with Neutral Zigzag 3 Single 110 kVA (88 kW) 63 kW 100 kVA (80 KW) 57 KW 0.8 1.
DIMENSIONS Figure 1. Dimensions Table 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 34.76 in. (883 mm.) F 120 in. (3,050 mm.) B 34.76 in. (883 mm.) G 55.11 in. (1,400 mm.) C 37.20 in. (945 mm.) H 43.30 in. (1,100 mm.) D 38.18 in. (970 mm.) E 37.20 in. (945 mm.) DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
GENERAL INFORMATION GENERATOR OPEN DELTA EXCITATION SYSTEM The MQ Power Model DCA125SSIU generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. The DCA125SSIU generator is equipped with the state of the art “Open-Delta” excitation system.
MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Muffler Assembly 2 Air Filter Assembly 3 Voltage Selector Switch 4 Output Terminal Panel Assembly 5 Generator Assembly 6 Output Receptacles Assembly 7 Engine Assembly 8 Battery Assembly 9 Fuel Tank Assembly 10 Main Circuit Breaker Assembly Generator/Engine Operating Panel 11 Assembly Figure 3. Major Components DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR CONTROL PANEL 5 2 DECREASE INCREASE HZ 3 1 A V U 6 W AUTO OFF V-W W-U U-V V OFF 4 MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 7 Figure 4. Generator Control Panel The definitions below describe the controls and functions of the DCA125SSIU Generator Control Panel (Figure 4). 1. Main Circuit Breaker—This three-pole, 300A main breaker is provided to protect the the U,V, and W Output Terminal Lugs from overload. 2.
NOTES DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE OPERATING PANEL 6 DECREASE INCREASE 1 HZ 8 9 2 U 11 A V W 3 OFF AUTO MANUAL OFF/RESET V-W W-U U-V 7 4 V OFF LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 5 10 Figure 5. Engine Operating Panel PAGE 20 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-125SSIU Engine Operating Panel (Figure 5). 1. Tachometer — Indicates engine speed in RPM’s for 50 Hz operation. This meter should indicate 1500 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use. 2. Fuel Gauge — Indicates amount of diesel fuel available. 3.
OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION The Output Terminal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles There are two 100 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, V, and W output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 10). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 11) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Maximum Amps A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using the voltage selector switch (Figure 12). To obtain some of the voltages as listed in Table 7 (see below) will require a fine adjustment using the voltage regulator (VR) control knob located on the control panel. Table 8 shows the maximum amps the generator can provide. DO NOT exceed the maximum amps as listed..
GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE OUTPUT TERMINAL GAUGE Reading Amperage The AC ammeter and AC voltmeter change-over switches on the control panel DO NOT effect the generator output. They are provided to help observe how much power is being supplied, produced at the UVWO terminals lugs.
OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the position of the Voltage Selector Switch and the adjustment of the Voltage Regulator Control Knob. Remember the voltage selector switch determines the range of the output voltage. The voltage regulator (VR) allows the user to increase or decrease the selected voltage. 3Ø-220/127 UVWO Terminal Output Voltages 1.
OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-440/254V UVWO Terminal Output Voltages 1Ø-200/100V UVWO Terminal Output Voltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 23. 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 25. Figure 23. Voltage Selector Switch 3Ø-480/277V Position Figure 25. Voltage Selector Switch 1Ø-240/120V Position 2. Connect the load wires to the UVWO terminals as shown in Figure 24. 2.
INSPECTION/SETUP CIRCUIT BREAKERS To protect the generator from an overload, a 3-pole, 300 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
INSPECTION/SETUP Refueling Procedure: WARNING 2. Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 30). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks — Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 29).
INSPECTION/SETUP COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) ISUZU recommends ISUZU antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner’s Manual for further details. CLEANING THE RADIATOR The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
INSPECTION/SETUP BATTERY When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.
GENERATOR START-UP PROCEDURE (MANUAL) BEFORE STARTING STARTING (MANUAL) CAUTION The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. 1. Place the engine speed switch (Figure 37) in the LOW (down) position. Figure 37. Engine Speed Switch (Low) WARNING NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. 2.
GENERATOR START-UP PROCEDURE (MANUAL) 6. The generator’s frequency meter (Figure 42) should be displaying the 50 cycle output frequency in HERTZ. 10. The coolant temperature gauge (Figure 47) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 167°~203°F (75°~95°C) (Green Zone). Figure 42. Frequency Meter 7. The generator’s AC-voltmeter (Figure 43) will display the generator’s output in VOLTS.
GENERATOR START-UP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch. CAUTION When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator’s internal battery charger. This will ensure that the engine will not fail due to a dead battery.
GENERATOR SHUT-DOWN PROCEDURES WARNING NEVER stop the engine suddenly except in an emergency. NORMAL SHUTDOWN PROCEDURE To shutdown the generator, use the following procedure: EMERGENCY SHUTDOWN PROCEDURE 1. Place the ECU Control Switch switch (Figure 54) to the OFF/Reset position. 2. To shut-down the engine in the event of an emergency, switch the MAIN, GFCI and LOAD (Figure 35) circuit breakers to OFF position. 1.
MAINTENANCE 10 Hrs DAILY X X X X X X Table 12.
MAINTENANCE If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists. FUEL TANK INSPECTION In addition to cleaning the fuel tank, the following components should be inspected for wear: FUEL ADDITION Rubber Suspension — look for signs of wear or deformity due to contact with oil.
MAINTENANCE CHECK OIL LEVEL RADIATOR CLEANING Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 27. The radiator (Figure 57) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube.
TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment. The definitions below describe some of the major components of a typical trailer that would be used with generator. 1.
TRAILER MAINTENANCE BRAKES Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 58 displays the major hydraulic surge brake components that will require inspection and maintenance.
TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Suspension Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. The leaf suspension springs and associated components (Figure 59) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately.
TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 60). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 16. 3.
TRAILER WIRING DIAGRAM Figure 61. Trailer/Towing Vehicle Wiring Diagram DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR WIRING DIAGRAM O W V U TO CB1 "U" CN7 CN8 TO CB1 "W" OCa T.C. B R (V2) W 98 97 TO SW 20,24,22 CB1 TO CN11 CT3 W K L K K B TO CN11 G l L CB2 CON1 X TO CN6 G TO CT2" l " l G G TO CT2" l ” R (U2) 3 1 5 4 2 6 K CT1 OC W CB3 Y G G CB4 CON3 X W TO Eng.
ENGINE WIRING DIAGRAM Figure 63. Engine Wiring Diagram DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROLLER WIRING DIAGRAM Figure 64. Controller Wiring Diagram PAGE 48 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. Symptom No Voltage Output Low Voltage Output High Voltage Output Circuit Breaker Tripped Table 17.
TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. Table 18. Engine Controller Troubleshooting (MPEC) Symptom Possible Problem Solution Low oil level? Fill oil level.
TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 67) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 65. Diagnostic Panel METHOD OF OPERATION 1. Normally, the diagnostic lamp will be dimly lit when the MPEC Control Switch is placed in the MANUAL position. 2.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
SUGGESTED SPARE PARTS DCA125SSIU WHISPERWATT GENERATOR WITH ISUZU 4HK1X DIESEL ENGINE 1 to 3 units QTY. P/N DESCRIPTION 1............0601820671..........AUTOMATIC VOLTAGE REGULATOR 1............0601840073..........RHEOSTAT VOLTAGE REGULATOR 1............0601840121..........KNOB, RHEOSTAT 1............M3310502203.......RADIATOR HOSE, UPPER 1............M3310502303.......RADIATOR HOSE, LOWER 5............1132402322..........FILTER, OIL 5............0602042590..........FILTER, FUEL (MAIN) 5............
GENERATOR ASSY. PAGE 54 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR ASSY. NO. 1 *1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A PART NO.
CONTROL BOX ASSY. PAGE 56 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. NO. 1 1-1 1-2 1-3 1-4 2 2-1 3 4 5 6 7 8 9 10 11 12 12A 13 13A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28A 28B 29 30 31 32 PART NO.
CONTROL BOX ASSY. PAGE 58 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. NO. 33 34 35 36 37 38 39 40 41 42 42-1 43 43A 44 44A 45 46 46-1 47 48 49 49A 50 51 52 53 54 55 56 57 58 59 59A 60 61 61A 62 63 64 65 66 67 68 69 70 71 PART NO.
CONTROL BOX ASSY. PAGE 60 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. NO. 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 PART NO. 0027105010 0027105010 M9220100004 0080200007 0602122272 M9200100004 8943998582 0602123260 9095720140 0602120465 0601806644 0601806640 M3246702804 M3257201702 M3357201802 PART NAME QTY. REMARKS MACHINE SCREW 4 MACHINE SCREW 4 SET SCREW 2 SNAP RING 2 OIL PRESSURE UNIT 1 ADAPTER 1 ADAPTER....................................................1 ................REPLACES P/N 0602020220 WATER TEMPERATURE UNIT 1 PACKING .....................
ENGINE AND RADIATOR ASSY. PAGE 62 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. NO. 1 1A 2 3 4 5 6 7 8 8-1 8-2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 22B 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART NO.
ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 64 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. (CONTINUED) NO. 41 42 43 44 45 45A 46 46A 46B 47 47A 47B 50 51 52 53 54 55 56 57 58 59 60 61 62 63 PART NO. 0602021070 0269200600 M3323500004 0016910025 8973243861 1132402322 0010110120 0040010000 0041210000 0010110150 0040010000 0041210000 0602022535 0602022930 0192101250 0605515198 M3316200004 0016908020 M9300000203 0602010900 M3316100504 0016908020 0199901050 0193601200 0193600450 0605515106 PART NAME QTY.
OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 66 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 11A 11B 12 12A 13 13A 13B 13C 14 15 16 17 18 19 20 21 22 23 24 24-1 25 26 27 28 28A 29 30 31 32 33 34 35 36 37 38 PART NO.
BATTERY ASSY. PAGE 68 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
BATTERY ASSY. NO. 1 2 3 4 5 5 7 8 8A 9 9A PART NO. 0602220198 M9310500404 M9103000504 0602220921 M3346901404 M3346901504 0030010000 0040010000 0017110030 0040510000 PART NAME QTY. REMARKS BATTERY 1 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE.........................................................1 ................MAKE LOCALLY HEX NUT 1 WASHER, LOCK 1 HEX HEAD BOLT 2 TOOTHED WASHER 2 DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
MUFFLER ASSY. PAGE 70 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. M3330100902 0016910025 M3333001403 1141451840 M3333200004 0039308000 0017110040 M3330400304 M3330400403 M3333300304 0016908020 0602326061 PART NAME QTY. REMARKS MUFFLER 1 HEX HEAD BOLT 4 EXHAUST PIPE 1 GASKET ......................................................1 ................
FUEL TANK ASSY. PAGE 72 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
FUEL TANK ASSY. NO. 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 14 15 15A 16 16A 17 18 19 20 21 21A 21B 22 22A 23 24 25 26 27 28 29 PART NO.
ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 74 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. NO. 1 2 3 4 4A 5 6 6A 7 8 8A 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 26A 27 27A 27B 27C 28 28A 29 29A 30 31 31A 32 PART NO.
ENCLOSURE ASSY. (CONTINUED) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 76 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. (CONTINUED) NO. 33 34 35 36 36A 37 38 38A 39 39A 40 41 42 42A 43 44 45 46 47 48 48A 49 49A 49B 50 51 51A 52 52A 53 53A 54 54A 55 55A 56 56A 57 57A 58 58A 59 60 61 61A PART NO.
ENCLOSURE ASSY. (CONTINUED) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE ASSY. (CONTINUED) NO. 62 63 64 65 66 66A 67 67A 68 69 70 71 72 72A PART NO. 0600800320 0021806016 M3453700004 0019206015 M9110100204 M9116100004 M9110100304 M9116100004 0019208020 0601850097 0027208025 M9310000004 0016908020 0040508000 PART NAME MANUAL PAK MACHINE SCREW GUTTER HEX HEAD BOLT HINGE WASHER HINGE WASHER HEX HEAD BOLT STOPPER MACHINE SCREW BLIND PLUG HEX HEAD BOLT TOOTHED WASHER QTY. 1 4 1 4 4 4 4 4 9 8 8 8 1 1 REMARKS DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
RUBBER SEALS ASSY. PAGE 80 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 0229201100 0228900880 0228900990 0228901050 0228900904 0228900470 0228900530 0229201040 0228800970 0228800590 0228800630 0228100665 0228100370 0228100300 0228100365 0228100280 0228100070 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY.
NAMEPLATE AND DECALS ASSY. PAGE 82 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. NO. 1-1 1-2 1-3 PART NO. M3550003003 M9520100304 M9520100603 PART NAME DECAL : OPERATING PROCEDURES DECAL : SAFETY INSTRUCTIONS DECAL : CAUTION QTY.
NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 84 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. (CONTINUED) NO. PART NO. 7-1 7-2 M9500500004 M9500500104 PART NAME QTY. REMARKS FUEL TANK GROUP DECAL : DIESEL FUEL.............................................1 ........... M90050000 DECAL : FUEL DRAIN PLUG ...................................1 ........... M90050010 M9510200002 060050090 0021106016 M3560100003 M3560100103 M3560103804 M3560100303 M3560100404 M3560100503 M3560100604 M3560103504 M3560103604 M3560103704 M3550002204 M9510000104 ENCLOSURE GROUP DECAL : MQ ........
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTES DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power 1800 Water Ridge Rd. Tel. (800) 883-2551 Suite 500/600 Fax (972) 315-1847 Lewisville, TX 75057 Contact: mqpower@multiquip.com Web: www.mqpower.com MQ Parts Department 800-427-1244 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service/Tech Support/Warranty 800-835-2551 Fax: 310-638-8046 © COPYRIGHT 2008, MULTIQUIP INC.
