OPERATION AND PARTS MANUAL SERIES MODEL EM-900SD PLASTER/MORTAR MIXER (HATZ 1B30 DIESEL ENGINE) Revision #2 (09/14/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS Multiquip — Plaster/Mortar Mixer Model EM-900SD CE Table Of Contents .................................................... 2 Safety Message Alert Symbols ............................. 4-5 Operation and Safety Decals ................................ 6-7 Specification (Noise and Vibration) .......................... 8 Specifications (Mixer/Engine) .................................. 9 Rules For Safe Operation .................................10-11 General Information ..........................
NOTES 5 5 MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS wear approved respiratory protection. ALWAYS make sure the engine is turned OFF before servicing the engine or equipment. Sight and Hearing hazard ALWAYS wear approved eye and hearing protection. Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the surrounding environment.
EM-900SDCE MIXER — OPERATION AND SAFETY DECALS Machine Safety Decals The Multiquip EM-900SDCE mixer is equipped with a number of safety decals (see below and on the proceeding page). These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. If any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 6 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — OPERATION AND SAFETY DECALS MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — SPECIFICATIONS (NOISE AND VIBRATION) EC Declaration of Conformity In accordance with EN 45014:1998 We of Multiquip Inc.
EM-900SDCE MIXER — SPECIFICATIONS Table 1. EM-900 SDCE Mixer Specifications Capacity 248 liters (9 cu. ft.) Weight (less wheels) 471 Kg. (1,038) lbs. LxWxH 180 x 127 x 150 cm (71 x 50 x 59 in) Drive Transmission, Mechanical Dump Action Manual Table 2. HATZ Engine Specifications Model 1B30 Type Air-cooled 4- stroke DIESEL engine Combustion System Direct Injection Number Of Cylinders 1 Horsepower 6.8 HP Displacement 347 cm3 Oil Capacity 1 liter (1.05 qt.
EM-900SDCE MIXER — RULES FOR SAFE OPERATION CAUTI CAUTION Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the EM-900SD CE mixer: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
EM-900SDCE MIXER — RULES FOR SAFE OPERATION GENERAL SAFETY ■ Stop the engine when leaving the mixer unattended. ■ Block the unit when leaving or when using on a slope. ■ Maintain this equipment in a safe operating condition at all times. ■ ALWAYS stop the engine before servicing, adding fuel and oil. ■ NEVER Run engine without air filter. Severe engine damage may occur. ■ ALWAYS service air cleaner frequently.
EM-900SDCE MIXER — GENERAL INFORMATION GENERAL DIESEL ENGINE CARE Multiquip's EM-900SD CE series plaster and mortar mixer is shipped completely assembled and has been factory tested. For care and operation of the HATZ diesel engine, refer to the engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine crankcase at least every thirty hours of operation. Check the engine oil level daily.
EM-900SDCE MIXER — ENGINE COMPONENTS Figure 1. Basic Engine Components INITIAL SERVICING 6. The engine (Figure 1) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing. Engine Motor Mounts – Attach these engine mounts to the mixer frame. Tighten securely. 7. Fuel Filler Cap/Fuel tank – Pull this latch to add diesel fuel to the tank.
EM-900SDCE MIXER — CONTROLS AND COMPONENTS 1. Engine Cover — Lift this cover to gain access to the engine compartment. 9. 2. Clutch Engagement Lever — Push the clutch lever forward, toward the tow end of the mixer to engage clutch. Once the clutch is engaged the paddle shaft will begin to rotate. To disengage clutch pull the clutch backwards towards the engine. 10. Tires — This unit employes the use of soild rubber tires. 3. 4.
EM-900SDCE MIXER — PADDLE BLADE ADJUSTMENT Figure 3 illustrates the paddle blade adjustment (steel drum ). B Figure 3. Paddle Blade Adjustment, Steel Drum MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — INSPECTION See Figures 1 and 2 (Pages 11 and 12) for the location of any control or component referenced in this manual. 2. Determine if the engine oil is low (Figure 6), add correct amount of engine oil to bring oil level to a normal safe level. See Table 4 for recommended oil type. FUEL 1. Lift the fuel cap latch (Figure 1) located on top of the fuel tank, then look inside the tank and determine if the engine fuel is low . If fuel is low, fill with diesel fuel (Figure 4).
EM-900SDCE MIXER — INSPECTION LUBRICANTS CLUTCH OIL 1. Remove the clutch oil level plug (Figure 8). If oil begins to seep out as the plug is being removed, then it can be assumed that the clutch oil is at the proper operating level. 2. If oil does not seep out as the oil level plug is being removed, then remove the clutch oil fill plug and fill with SAE 30 engine oil to the proper operating level. GEAR REDUCTION OIL (TRANSMISSION) 1. Remove the transmission oil level plug (Figure 8).
EM -900SDCE MIXER — INITIAL START-UP This section is intended to assist the operator with the initial start-up of the EM-900SDCE mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field. DO NOT use your mixer until this section is thoroughly understood. 7. Push the clutch engagement lever forward (Figure 11), toward the tow end of the mixer. When engine starts adjust throttle lever so that paddle shaft inside mixer rotates between 30 - 40 RPM's.
EM-900SDCE MIXER — MAINTENANCE SHAFT SEALS CAUTI CAUTION IMPORTANT -DRUM HEAD SEAL CARE Grease seals every 40 hours of operation using any grade #1 lithium base grease. Apply grease until visible inside of mixing tub (over grease). This will purge seal system of contamination. ENGINE OIL 1. If engine oil is low, fill engine crankcase with lubricating oil through filler hole (Figure 1), but DO NOT overfill. 2. The oil listed in Table 4 is recommended to ensure better engine performance.
EM-900SDCE MIXER — MAINTENANCE Clutch Adjustment Mechanical 9 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 47.45-74.57 N-m (35-55 ftlbs). applied pressure to the hand clutch lever. After the first initial operating hours (8) check the clutch for proper ensasment pressure. Clutch Adjustment Procedure A.
EM-900SDCE MIXER — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 5) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 5.
EM-900SDCE MIXER — TOUBLESHOOTING (ENGINE/MIXER) TABLE 5. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTON Low engine power, output and sp e e d . Low engine power output and low speed, black exhaust smoke. POSSIBLE PROBLEM SOLUTION Fuel tank empty? Replace fuel filter. Fuel filter clogged? Replace fuel filter. Fuel tank venting is inadequate? Ensure that tank is adequately vented. Speed control lever does not remain in selected position? See engine manual for corrective action.
NOTE PAGE MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
EM-900SDCE MIXER — SUGGESTED SPARE PARTS EM-900SDCE 1 TO 3 UNITS EM-900SDCE 5 TO 10 UNITS Qty. P/N Description 6 ............ 491010 ............ RUBBER LATCH ASSY. 1 ............ EM200293 ...... PADDLE ARM TOW SIDE 1 ............ EM200294 ...... PADDLE ARM CENTER TOW SIDE 1 ............ EM200295 ...... PADDLE ARM CENTER ENGINE SIDE 1 ............ EM200296 ...... PADDLE ARM ENGINE SIDE 3 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM) 2 ............ EM200297 ...... U-BOLT 2 ............
EM-900SDCE MIXER — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 26 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME 1 2 3 4 5 6 DCL212 DCL213 DCL280 513479 948121 7 8 9 10 11092 13118 948013 948012 DECAL: FORKLIFT (LEFT) 1 DECAL: FORKLIFT (RIGHT) 1 DECAL: WARNING, STAND CLEAR OF DUMP HANDLE 1 DECAL: WARNING, DO NOT REMOVE SAFETY GRATE 1 DECAL: IMPORTANT, SELF ADJUSTING SEALS 1 PLATE : SERIAL NO. .........................................................1 ......... CONTACT MQ PARTS ..........................................................
EM-900SDCE — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 28 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME 1 DCL216 DECAL: DANGEROUS FUMES 2 DCL211 DECAL: EYE PROTECTION 3 DCL210 DECAL: HEARING PROTECTION 4 DCL224 DECAL: CLUTCH LEVER 5 DCL215 DECAL: READ SERVICE MANUAL 6 DCL214 DECAL: READ OPERATION MANUAL 7 EM948630 DECAL: PUSH TO STOP 8 DCL227 DECAL: MULTIQUIP (SMALL) 9 CIPDCL160 DECAL: WARNING CRUSH HAZD.
EM-900SDCE MIXER — MIXING DRUM ASSEMBLY MIXING DRUM ASSY. PAGE 30 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — MIXING DRUM ASSEMBLY MIXING DRUM ASSY. NO PART NO 1 512990 2 EM963610 3 EM201537 4 6109160 5 EM963692 6 EM966048 7 EM200286 8 512983 9 EM200237 10 EM200303 11 EM200301 12 EM200285 13 EM200288 14 507844 15 0401450160 16 EM200287 17 EM200018 18 EM703 19 EM963057 20 20561-001 21 EM201648 22 EM916019 23 513153 24 512943 25 512944 26 512960 27 512989 29 EM969013 31 EM923023 32 EM969023 33 513035 34 6109170 35 EM963102 36 3019092 37 506488 38 491008 39 492584 40 3249 41 15081 PART NAME QTY.
EM-900SDCE MIXER — PADDLE SHAFT ASSEMBLY PADDLE SHAFT ASSEMBLY PAGE 32 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — PADDLE SHAFT ASSEMBLY ASSEMBLY PADDLE SHAFT ASSY. NO. PART NO. 1 512990 2 492584 3 EM200295 4 510721 5 EM200292 6 EM200296 7 6109170 8 EM200297 9 EM200294 10 2105162 * EM923023 11 * EM200212 12 * EM203432 13 * 2105164 14 * EM923343 15 * EM200293 16 17 * EM203433 18 EM200213 * 19 EM200863 PART NAME QTY. REMARKS PADDLE SHAFT 1 NUT, LOCK 1/2" 6 PADDLE CAST, CENTER ENGINE END 1 B0LT, 1/2 " X 6" G5 2 INSERT, PADDLE ARM 4 PADDLE CAST, ENGINE END 1 WASHER, FLAT 1/2" ............................
EM-900SDCE MIXER — CABINET ASSY. CABINET ASSEMBLY PAGE 34 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE — CABINET ASSY. CABINET ASSY. NO 1 2 3 4 5 6 * 7 8 9 PART NO 513053 490202 13287 2203 1307 491010 EM963610 3019092 EM969013 PART NAME QTY. REMARKS CABINET, ENGINE W/DECALS .................. 1 ........... INCLUDES ITEMS W/ * RUBBER PROTECTOR 4 LOCK NUT 8-32 ........................................... 6 ........... REPLACEMENT PART ONLY WASHER, FLAT #10 .................................... 6 ........... REPLACEMENT PART ONLY SCREW RHMS 8-32 X 1/2" ......................... 6 ...........
EM-900SDCE MIXER — FRAME ASSY. FRAME ASSY. PAGE 36 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — FRAME ASSY. FRAME ASSY. NO PART NO 1 514842 2 491692 3 530023 4 507444 5 492584 6 6109170 7 EM963692 8 513050 9 490957 10 512937 11 513010 13 491008 14 491700 15 512942 16 3215 17 491692 18 492537 19 513042 20 15081 PART NAME QTY. REMARKS DRUM LATCH 1 COTTER PIN 3/16" X 1-1/4" 1 SPRING, COMPRESSION 1 WASHER, FLAT 3/4" 1 NUT, HEX 1/2" 10 WASHER , FLAT 1/2" .................................... 4........ REPLACES P/N 504322 BOLT, 1/2" NC X 1-1/2" G5 ......................... 10........
EM-900SDCE MIXER — HATZ ENGINE ASSY. HATZ ENGINE ASSY. PAGE 38 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE MIXER — HATZ ENGINE ASSY. HATZ ENGINE ASSY.
EM-900SDCE — TRANSMISSION ASSY. TRANSMISSION ASSY. PAGE 40 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
EM-900SDCE — TRANSMISSION ASSY. TRANSMISSION ASSY. NO PART NO PART NAME QTY. REMARKS 1# 2200 SCREW, HHCS 3/8-24 X 2" 1 2# EM600029 SHIFTER SHAFT 1 3# EM914005 SEAL 1 4# EM600028 CLUTCH YOKE 1 5# 0181 B LOCK WASHER 1/4” 2 6# 0730 SCREW, HHCS 1/4-20 X 1” 2 7# EM926029 SNAP RING 2 8# EM600023 BEARING RETAINER 1 9# EM600022 BEARING RETAINER GASKET 1 10# EM914209 SEAL 1 11# EM902091 BALL BEARING 4 12# EM600016 INPUT PINION SHAFT 1 13# EM911329 SQ HEAD MAG.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTES MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.
