OPERATION AND PARTS MANUAL MODEL QP-2TE TRASH PUMP (ROBIN GASOLINE ENGINE) Revision #1 (08/10/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING PAGE 2 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
NOTES QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP- 2TE — TABLE OF CONTENTS QP-2TE Trash Pump Robin EX170D50021 Engine Proposition 65 Warning ............................................. 2 Table of Contents ...................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Information ................................................ 6-10 Pump Specifications/Dimensions .............................12 Engine Specifications ...............................................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! N View Parts Diagrams N Order Parts N Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION CAUTION NEVER lubricate components or attempt service on a running machine. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat. NOTICE ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.
SAFETY INFORMATION FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. BATTERY SAFETY (ELECTRIC START ONLY) DANGER DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids.
SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the equipment. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly.
NOTES QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP- 2TE — SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Model QP-2TE Type Trash Pump Suction & Discharge Size Pump Maximum Pumping Capacity Max. Solids Diameter Dimension (L x W x H) Dry Net Weight 2.00 in. (51 mm.) 211 gallons/minute (800 liters/minute) 1.0 in. (25 mm.) Max. Lift 25 ft. (7.62 meters) Max. Head 98 ft. (30.0 meters) 26.8 x 18.3 X 20.3 in. (680 X 465 X 516 mm.) 97 lbs. (44 Kg.) Figure 1.
QP- 2TE — SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) Model ROBIN EX170D50021 Type Air-cooled 4 stroke, Single Cylinder, Overhead Camshaft Gasoline Engine Displacement Engine 169 cc (10.3 cu-in) Max Output 5.7 H.P./4,000 R.P.M. Continuous Output 4.0 H.P./3,600 R.P.M. Fuel Tank Capacity Approx. .95 U.S. gallons (3.6 liters) Fuel Lube Oil Capacity Speed Control Method Spark Plug Unleaded Automobile Gasoline .634 qts. (0.
QP- 2TE — GENERAL INFORMATION APPLICATION The QP-2TE Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP2TE trash pump use a 2-inch diameter opening, which allows the pump to pump at a rate of approximately 211 gallons/minute (gpm) or 800 liters/minute (lpm). Trash or self-priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body.
QP- 2TE — PUMP COMPONENTS Figure 2 shows a typical application using the QP- 2TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.0 inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP- 2TE Pump Application 1.
QP- 2TE — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.
QP- 2TE — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing. 5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST). 1. 6. Recoil Starter (pull rope) – Manual-starting method.
QP- 2TE — PRE-INSPECTION (ENGINE) CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.
QP- 2TE — PRE-SETUP (PUMP) Before Starting 1. Read safety instructions at the beginning of manual. NOTE 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping. CAUTION Pump casing must be filled with water before using pump. Otherwise pump will not be able to begin pumping.
QP- 2TE — INITIAL START-UP (ENGINE) CAUTION DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. 3. Place the choke lever (Figure 9) in the "CLOSED " position if starting a cold engine. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field.
QP- 2TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. CAUTI CAUTION ALWAYS run engine at full speed while pumping. Stopping The Engine Normal Shutdown 1. Move the throttle lever to the IDLE position (Figure 15) and run the engine for three minutes at low speed. Figure 12. Starter Grip 7.
QP- 2TE — MAINTENANCE (PUMP) Pump Vacuum Test CAUTI CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed. To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 3.
QP- 2TE — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 18. Pump Vacuum Tester QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP- 2TE — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: Table 6. Engine Maintenance Schedule DESCRIPTION (3) OPERATION BEFORE CHECK X FIRST EVERY MONTH 3 MONTHS OR OR 10 HRS. 25 HRS. EVERY 6 MONTHS OR 50 HRS. EVERY YEAR OR 100 HRS. EVERY 2 YEARS OR 200 HRS.
QP- 2TE — MAINTENANCE (ENGINE) Maintenance Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
QP- 2TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage. Remove the drain plug from the pump and drain out any water left in the housing.
NOTE PAGE QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP- 2TE — TROUBLESHOOTING (ENGINE) TABLE 7. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
QP- 2TE — TROUBLESHOOTING (ENGINE/PUMP) TABLE 7. ENGINE TROUBLESHOOTING (Continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
QP- 2TE — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................
QP- 2TE — SUGGESTED SPARE PARTS QP- 2TE TRASH PUMP 1 TO 3 UNITS W/ROBIN EX170D50021 ENGINE Qty. P/N Description 2 ........................................... KIT, MECHANICAL SEAL, O-RINGS 1 ............ 1889040030 .......... IMPELLER 2 ............ 0631211159 .......... FLOODING CAP, W/ O-RING 3 ............ 0650140150 .......... SPARK PLUG 3 ............ 2773261107 .......... ELEMENT, AIR CLEANER 1 ............ 5825011118 .......... ROPE STARTER 1 ............ 0430440050 .......... CAP, FUEL TANK 1 .......
QP- 2TE — PUMP ASSY. PUMP ASSY. 6 PAGE 32 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP- 2TE — PUMP ASSY. PUMP ASSY. NO. 1 2 3 4 5 6 PART NO.
QP- 2TE — PUMP ASSY. PUMP ASSY. 6 PAGE 34 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP - 2TE — PUMP ASSY. PUMP ASSY. (CONTINUED) NO. 37 PART NO. 0181090825 38 39# 40# 41 42 43 44 45 46 47 48 49 50 51# 52 53 54 55 56 0151191257 0520030310 43592012400011 0204490060 0205490080 0205490100 0205490100 0451290100 0401650080 0457290080 0451290080 0451290100 0451290080 0458220080 0742214050 0742214050 1889068050 0741310700 EX170D50021 PART NAME QTY. REMARKS BOLT SET WITH SPRING WASHER 4 (SUCTION COVER)M8 X 25 STUD BOLT (DRAIN COVER HANDLE), X 4.7X16 4 KEY, 4.7 X 21 MM ..........................
ROBIN EX170D50021 ENGINE— CRANKCASE ASSY. CRANKCASE ASSY. PAGE 36 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— CRANKCASE ASSY. CRANKCASE ASSY.
ROBIN EX170D50021 ENGINE— CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 38 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. NO PART NO PART NAME QTY. REMARKS 10 2772030121 CRANKSHAFT CP 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 310 2772250110 CONNECTING ROD ASSY. ...................................... 1 ......... INCLUDES ITEMS W/ * 320 2772300103 CONNECTING ROD BOLT 2 * 350 2772330103 PISTON PIN 1 360 2772340103 PISTON 1 360 2772340303 PISTON, OVERSIZE 0.25 MM 1 360 2772340403 PISTON, OVERSIZE 0.
ROBIN EX170D50021 ENGINE— GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— GOVERNOR ASSY. GOVERNOR ASSY. NO PART NO 10 2774230113 20 2774220133 30 2774270101 40 2774280113 50 0031305000 60 0130060240 70 0186060020 80 2794250223 80 2764250533 310 * 2774330301 340 * 2774350103 350 0200060170 * 355 * 0217060070 360 * 0043106250 365 2374500423 * 395 * 2774390203 396 0131050030 * 435 * 0043104080 440 * 0023506000 450 * 674510103 480 * 0110060020 485 486 2774370101 * 490 2774600210 PART NAME QTY.
ROBIN EX170D50021 ENGINE— INTAKE EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 42 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— INTAKE EXHAUST ASSY. INTAKE AND EXHAUST ASSY. NO PART NO PART NAME QTY. REMARKS 10 2773160111 CAM SHAFT CP ....................................... 1 .................
ROBIN EX170D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 44 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. 510 510-200 * 510-220 510-250 * 510-260 510-270 510-290 510-520 570 580 PART NO. 2773261500 2773263008 2773260408 2773264008 2773260908 2773274108 2773274008 2773261107 0023806000 0110060050 PART NAME QTY. REMARKS AIR CLEANER ASSY., DUAL .......... 1..................
ROBIN EX170D50021 ENGINE — COOLING AND STARTING ASSY. COOLIONG AND STARTING ASSY. PAGE 46 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. NO PART NO PART NAME QTY. REMARKS 10 2775120201 BLOWER HOUSING CP, BLACK 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE BOLT 4 60 2775271111 BAFFLE 1, CASE CP 1 61 2775270203 BAFFLE 2, HEAD 1 80 0010406160 FLANGE BOLT 1 81 0110060020 FLANGE BOLT 1 210 2695020130 RECOIL STARTER ASSY. ................................... 1 .........
ROBIN EX170D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 48 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
ROBIN EX170D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 50 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. NO PART NO 10 2777923011 11 2777943101 30 0011406250 50 27773101H1 60 X660000361 70 0150040090 80 0241070110 100 0650140150 110 0655000270 PART NAME QTY. REMARKS FLYWHEEL CP 1 IGNITION COIL CP 1 BOLT & WASHER 2 WIRE 1 CP 1 SWITCH ASSY. 1 TAPPING SCREW 2 GROMMET 1 SPARK PLUG .......................................... 1 .................... NGK BR6HS SPARK PLUG CAP 1 QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 52 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. NO PART NO 700 2777630111 705 KU31104311 740 0011406160 741 0150040090 770 2147900601 775 0110060020 PART NAME OIL SENSOR CP CONTROL ASSY. BOLT & WASHER ASSY. TAPPING SCREW CLAMP CP FLANGE BOLT QTY. 1 1 2 1 1 1 REMARKS QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 — QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX170D50021 ENGINE— FUEL TANK ASSY. FUEL TANK ASSY.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
NOTES QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel. (800) 421-1244 Fax (800) 537-3927 Mayco Parts 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department 800-306-2926 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Service Department 800-421-1244, Ext. 279 310-537-3700, Ext.
