OPERATION AND PARTS MANUAL MODEL QP4TZ TRASH PUMP (Hatz 1B40U-2203A DIESEL ENGINE) Revision #1 (10/10/08) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
NOTES QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
TABLE OF CONTENTS MQ QP4TZ Trash Pump Proposition 65 Warning ............................................. 2 Table of Contents ...................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Information ................................................ 6-10 Pump Specifications/Dimensions .............................12 Engine Specifications ...............................................13 General Information ................................
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION CAUTION NEVER lubricate components or attempt service on a running machine. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat. NOTICE ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.
SAFETY INFORMATION FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. BATTERY SAFETY (ELECTRIC START ONLY) DANGER DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids.
SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the equipment. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly.
NOTES QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Model QP- 4TZ Type Trash Pump Suction X Discharge Size Pump 4 x 4 in. (100 x 100 mm.) 526 gallons/minute (2000 liters/minute) Maximum Pumping Capacity Max. Solids Diameter 1.50 in. (38 mm.) Max. Lift 25 ft. (7.62 meters) Max. Head Dimension (L x W x H) 85 ft. (26 meters) 30.1 x 27.3 X 30.7 in. (765 X 695 X 780 mm.) 265 lbs. (120 Kg.) Dry Net Weight 27.3 IN. (695 mm) 30.7 IN. (780 mm) 30.1 IN. (765 mm) Figure 1.
SPECIFICATIONS (ENGINE) Table 2. Engine Specifications Engine Make HATZ 1B40U-2203A Engine Type Air-Cooled, 4-Stroke, Single Cylinder, Diesel Engine Cylinder Bore X Stroke 3.5 x 3 in (88 x 76 mm) Displacement 29 cu in (462 cm3) Maximum Ouput 9.9 HP @3,600 RPM (7.4 kw @3600 RPM) Fuel Tank Capacity 5.2 quar ts (6.5 liters) Oil Capacity 1.6 quar tz (1.5 liters) Star ting Method Electric/Recoil Star t Dry Net Weight 121.25 lbs.
GENERAL INFORMATION APPLICATION The QP4TZ Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP4TZ trash pump use a 4-inch diameter opening, which allows the pump to pump at a rate of approximately 526 gallons/minute (gpm) or 2,000 liters/minute (lpm). Trash or self-priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body.
PUMP COMPONENTS Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP- 4TZ Pump Application 1. 2.
REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.
BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. 1. Fuel Filler Cap/Fuel Tank – Pull this latch to add diesel fuel to the tank. After refueling, always make sure the fuel cap is latched properly. DO NOT over fill. For additional information refer to engine owner's manual. 6.
INSPECTION (ENGINE) CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.6 quarts (1.5 liters). ALWAYS wear approved eye and hearing protection before operating the pump.
SETUP (PUMP) Before Starting 1. Read safety instructions at the beginning of manual. 2. Place pump as near to water as possible on a firm and flat level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping. CAUTION Pump casing must be filled with water before using pump. Otherwise pump will not be able to begin pumping. NOTE Suction and discharge hoses are available from Multiquip.
OPERATION CAUTION DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field. Starting the Engine - Recoil Start 1. Move the speed lever control to the START position (Figure 8). 3.
OPERATION Stopping The Engine Normal Shutdown 1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2. After the engine cools, move the engine speed lever to the STOP position (Figure 11). Figure 11. Engine Speed Lever (STOP Position) 3. Slowly pull the starter grip (Figure 9) until strong resistance is felt and leave it in this position. This prevents rust from forming while the engine is not in use.
MAINTENANCE (PUMP) Pump Vacuum Test CAUTI CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed. To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 3.
MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 13. Pump Vacuum Tester QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: Table 6. Engine Maintenance Schedule DESCRIPTION (3) OPERATION BEFORE CHECK X FIRST EVERY MONTH 3 MONTHS OR OR 10 HRS. 25 HRS. EVERY 6 MONTHS OR 50 HRS. EVERY YEAR OR 100 HRS. EVERY 2 YEARS OR 200 HRS.
MAINTENANCE (ENGINE) Maintenance Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank. ENGINE OIL 1.
PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely. z Run the engine for about 3 minutes and then stop. z Stop the engine. Drain the engine crankcase oil while the engine is still warm. Fill engine crankcase with fresh oil. z Pull the recoil starter grip (Figure 17) 2 or 3 times. DO NOT start the engine. z Pull the recoil starter grip slowly. STOP when it feels tight.
TROUBLESHOOTING (ENGINE) TABLE 7. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Speed control lever is in "STOP" position? Set speed control lever to "START" position. No fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump. Fuel filter clogged? Replace fuel filter and clean tank. Faulty fuel supply line? Replace or repair fuel line. Compression too low? Check piston, cylinder and valves. Adjust or repair per engine repair manual.
TROUBLESHOOTING (PUMP) TABLE 8. PUMP TROUBLESHOOTING SYMPTOM Pump does not take on water. POSSIBLE PROBLEM Not enough priming water in the housing? Add water. Engine speed too low? Increase throttle. Strainer plugged? Clean strainer. Suction hose damaged? Replace or repair hose, and clamps Air leak at suction por t? Check that fittings are tight and properly sealed. Pump is located too high above water line? Move pump closer to water. Debris collecting in pump housing? Clean pump housing.
NOTE PAGE QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
SUGGESTED SPARE PARTS QP4TZ TRASH PUMP 1 TO 3 UNITS W/ 1B40U-2203A Qty. P/N Description 2 ............ KIT4TH ................. KIT, MECHANICAL SEAL, O-RINGS 1 ............ 1471040030 .......... IMPELLER 4 ............ 0631211159 .......... FLOODING CAP 3 ............ 50484100 .............. ELEMENT, AIR CLEANER 1 ............ 05088901 .............. ROPE STARTER 1 ............ 01535302 .............. CAP, FUEL TANK 3 ............ 01635210 .............. FUEL FILTER ASSY 3 ............ 50404900 ............
PUMP ASSY. PUMP ASSY. PAGE 32 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
PUMP ASSY. PUMP ASSY. NO. PART NO.
PUMP ASSY. PUMP ASSY. PAGE 34 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
PUMP ASSY. (CONTINUED) PUMP ASSY. (CONTINUED) NO. PART NO. 34 0520040451 35 0723302546 36 0451290070 37 0107090645 38 1466200270 39 1446220280 40 1466251240 41 0458220100 42 0205450100 43 0205450100 44 0205450100 45 0401450100 46 0451290080 47 0451250080 48 0451250100 49 0451250100 50 0451250100 51# 0481572500 52 1466068050 53 0742214100 54 0131151220 55 09592250000014 56 0950241265AP002 57 0451250080 58 0401450080 59 1412317030 60 0975209300 61 0976209450 62 1B40U-2203A 63 KIT4TH PART NAME QTY.
HATZ 1B40U-2203A — SPARE PARTS KITS ASSY. SPARE PARTS KITS ASSY. 1 2 3 4 PAGE 36 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — SPARE PARTS KITS ASSY. SPARE PARTS KITS ASSY. NO. 1 2 3 4 PART NO. 01679202 01679302 01679400 01679510 PART NAME GASKET SET CYL.HEAD GASKET SET CRK.CASE 1000H MAINTE.KIT EMERGENCY KIT QTY. 1 1 1 1 REMARKS QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CRANKCASE ASSY. CRANKCASE ASSY. 32 SEALING AND BONDING ADHESIVES 33 10 11 DH 14 20 19 21 15 13 31 8 7 17 9 16 30 30 19 20 31 4 21 5 6 5 25 26 22 24 27 36 26 29 23 37 38 1 Parts not available separately PAGE 38 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CRANKCASE ASSY. CRANKCASE ASSY. NO. D H 1 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14 15 16 17$ 18$ 19 20 21 22 23 24 25 26 27 29 30 31 32 33 35% 36% 37% 38% PART NO. 50223300 50282501 01679100 04141600 40002600 01336400 50502801 50440300 50249102 50062400 50062300 40022300 50479000 04144401 01342800 04125000 50208500 04219500 04144701 04141500 01542702 50373100 50001600 05036900 04163000 50478900 04133800 50564200 01555800 03568701 50475901 05148200 50170700 PART NAME QTY.
HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY. COMPENSATION OF MASSES ASSY. PAGE 40 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY. COMPENSATION OF MASSES ASSY. NO. 1 PART NO. 01349201 PART NAME COMPENSATING SHAFT QTY. 1 REMARKS QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 42 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. 3# 9 11 12# PART NO. 50529700 05141600 01359201 PART NAME QTY. REMARKS COVER 14 1 KEY 6,35X61 1 CRANKSHAFT ASSY ............................... 1 ......... INCLUDES ITEMS W/ # CRANKSHAFT .......................................... 1 ......... NOT SOLD SEPARATELY QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CAMSHAFT ASSY. CAMSHAFT ASSY. 1 4 7 6 4 6 3 5 9 10 11 12 13 14 Parts not available separately PAGE 44 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CAMSHAFT ASSY. CAMSHAFT ASSY. NO. 1 3# 4# 5# 6# 7# 8# 9 10 11 12 13 14 PART NO. 01345003 01326401 50123200 01326600 50255300 01326501 04121700 04112100 04112200 04112300 04125100 04125200 PART NAME QTY. REMARKS CAMSHAFT ASSY. ................................... 1 ......... INCLUDES ITEMS W/ # CAMLEVER 1 SHIM 5X10X0.5 2 FLYWEIGHT 1 LOCKING WASHER 3.2 2 F.WEIGHT HAND-ST. 1 CAMSHAFT............................................... 1 ......... NOT SOLD SEPARATELY SHIM 23X38X0.
HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY. PISTON, CONROD, CYLINDER ASSY. 6 8 1 3 4 ; 10 9 12 13 11 Parts not available separately PAGE 46 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY. PISTON, CONROD, CYLINDER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01374810 PISTON ASSY 88 EPA2 ........................... 1 ......... INCLUDES ITEMS W/ % 2#% PISTON ..................................................... 1 ......... NOT SOLD SEPARATELY 3#% 50482300 CIRCLIP 22X1 2 4#% 50527100 GUDGEON PIN 1 5#% 01374701 PISTON RING SET 88 1 6# 50479301 0-RING 93 X 1.5 1 7# CYLINDER ................................................ 1 .........
HATZ 1B40U-2203A — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. 30 29 29 16 17 18 28 28 16 19 20 15 15 24 14 23 13 44 45 46 12 11 7 3 18 22 21 16 17 16 19 21 5 15 14 20 7 44 45 46 13 12 11 1 3 5 43 6 42 6 10 9 34 34-1 35 35-1 36 36-1 37 37-1 38 39 40 Parts not available separately PAGE 48 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. 1 2# 3# 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 28 29 30 31 32 34 34-1 35 35-1 36 36-1 37 37-1 38 39 40 42 43 44 45 46 PART NO.
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. OIL PUMP AND GOVERNOR ASSY. PAGE 50 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. OIL PUMP AND GOVERNOR ASSY. NO. PART NO. PART NAME QTY. REMARKS D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 M 50485100 SCHLEIF PASTE 80G 1 1 01344510 OILPUMP CP. ASSY ....................................... 1 .......... INCLUDES ITEMS W/ # 2# OIL PUMP ...................................................... 1 .......... NOT SOLD SEPARATELY 3# 04210910 CIRCLIP 1 4# GEAR, OIL PUMP .......................................... 1 ..........
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. OIL PUMP AND GOVERNOR ASSY. PAGE 52 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. (C0NTINUED) OIL PUMP AND GOVERNOR ASSY. NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NO. 05078900 05131600 50346500 50144500 04095600 50092700 05079301 03927300 50563400 40022401 05151700 50488700 50475700 05178810 05178400 50492300 50216300 50492200 05178500 50422700 05079611 05160211 05078502 50057900 05179100 05179000 50400600 PART NAME GOV. SPRING 0.3 GOV. SPRING 0.
HATZ 1B40U-2203A — TIMING COVER ASSY. TIMING COVER ASSY. 46 1 48 45 12 13 42 46 42 43 47 44 12 42 13 51 11 10 40 39 6 9 41 3 49 38 37 4 5 7 36 15 8 35 29 33 53 24 34 25 32 26 27 30 28 31 DE HK Parts not available separately PAGE 54 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — TIMING COVER ASSY. TIMING COVER ASSY. NO. D E H K 1 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12 13 15# 16$ 17$ 18$ 19$ 20$ 21$ 22$ 24# 25 26 PART NO. 50223300 50223400 50282501 50342601 01894200 04185800 50464100 04185700 04168600 01344600 04148800 50530600 50479500 50400600 03794201 50469900 01346710 50561800 04094700 04095700 PART NAME QTY. REMARKS LOCTITE221 50ML 1 LOCTITE648 10ML 1 SILICON 30ML 1 HOCHTEMP.FETT 400G 1 TIMING COVER CP. ASSY ....................... 1 .........
HATZ 1B40U-2203A — TIMING COVER ASSY. TIMING COVER ASSY. 46 1 48 45 12 13 42 46 42 43 47 44 12 42 13 51 11 10 40 39 6 9 41 3 49 38 37 4 5 7 36 15 8 35 29 53 24 34 33 25 32 26 27 30 28 31 DE HK Parts not available separately PAGE 56 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — TIMING COVER ASSY. (CONTINUED) TIMING COVER ASSY. (CONTINUED) NO. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 51# 53 PART NO. 04133900 04094802 05095210 50499300 50144400 50499400 50384200 04095210 50463000 50162900 50459100 50373100 50397100 01351700 50329000 50095100 50288800 50177500 50392900 03794100 04146600 04146000 05127100 50262400 04189500 PART NAME DISC 10.7X19X0.5 CUP SPRING F.
HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY. BLOWER, FLYWHEEL ASSY. PAGE 58 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY. BLOWER, FLYWHEEL ASSY. NO. 1 2 3 4 5 6 7 PART NO. 04205800 50003400 50327300 04153901 50205600 04155101 50502501 PART NAME BLOWER RING SPRING WASHER A4 ALLEN SCREW M4X20 FLYWHEEL ROLL PIN 10 X 12 PLATE ALLEN SCREW M8X35 QTY. 1 6 6 1 1 1 6 REMARKS QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY. INJECTION EQUIPMENT ASSY. 66 51 52 53 54 68 55 54 4 50 49 D 2 1 35 45 60 43 67 29 63 30 62 64 31 65 61 32 28 33 34 58 59 57 36 56 37 38 39 40 41 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PAGE 60 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY. INJECTION EQUIPMENT ASSY. NO. D 1 2% 3%& 4%& 5%& 8% 9% 10% 11% 12% 13% 14% 15% 16% 17% 18% 19% 20% 21% 22% 23% 24% 25% 26% 27% 28% 29$% 30$% 31$% 32$% 33$% PART NO. 50223300 01389700 01680600 05070601 50436400 50436500 50436600 50436700 50436800 50436900 50437000 50437100 50437200 50437300 50437400 50437500 50437600 50437700 50437800 50437900 50438000 50438100 50438200 50438300 01389900 50566600 PART NAME QTY. REMARKS LOCTITE221 50ML 1 INJECTOR CPL. ..........
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY. INJECTION EQUIPMENT ASSY. 66 51 52 53 54 68 55 54 4 50 49 D 2 1 35 45 60 43 67 29 63 30 62 64 31 65 61 32 28 33 34 58 59 57 36 56 37 38 39 40 41 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PAGE 62 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY. INJECTION EQUIPMENT ASSY. (CONTINUED) NO. 34% 35 36@ 37@ 38@ 39@ 40@ 41@ 42#@ 43#@ 44#@ 45#@ 46#@ 47#@ 48#@ 49@ 50@ 51@ 52% 53% 54% 55% 56 57 58 59 60 61 62 63 64 65 66 67 68 PART NO.
HATZ 1B40U-2203A — RECOIL STARTER ASSY. RECOIL STARTER ASSY. SEALING AND BONDING ADHESIVES 20 DK 22 2 4 7 11 15 16 9 6 5 14 13 12 18 21 17 1 19 Not available separately PAGE 64 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. D K 1 2% 3%# 4%# 5% 6% 7% 8% 9% 10%$ 11% 12% 13% 14% 15%$ 16% 17 18 19 20 21 22% PART NO. 50223300 50342601 01851900 01497800 03665200 05045201 01569300 50081200 50062700 05088901 05044901 05045001 50146300 50390701 05044800 05061300 50062700 50170900 04155000 05298100 01548800 50514600 PART NAME QTY. REMARKS LOCTITE221 50ML 1 HOCHTEMP.FETT 400G 1 RECOIL-STARTER .................................... 1 .........
HATZ 1B40U-2203A — AIR DUCTING ASSY. (A) 20 AIR DUCTING ASSY. (A) 21 19 2 17 18 22 1 SEALING AND BONDING ADHESIVES 13 12 24 G 15 4 23 12 6 25 23 12 16 9 10 11 8 11 10 9 Parts not available separately PAGE 66 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — AIR DUCTING ASSY. (A) AIR DUCTING ASSY. (A) NO. G 1 2# 3# 4 5$ 6$ 8$ 9 10 11 12 13 14% 15% 16 17 18 19 20 21 22 23 24 25 PART NO. 50256501 01853100 05152100 01345400 04144200 50334800 50445401 50441600 50163801 50528100 01345300 04144200 50495000 50144400 50170900 03354600 01698200 50334800 03577200 50144500 04060600 05001200 PART NAME QTY. REMARKS LOCTITE IS407 20G 1 HOOD ASSY ............................................. 1 ......... INCLUDES ITEM W/ # HOOD ............................
HATZ 1B40U-2203A — AIR DUCTING ASSY. (B) AIR DUCTING ASSY. (B) 1 3 SEALING AND BONDING ADHESIVES 12 10 31 89 39 38 F 4 7 6 11 10 24 29 28 24 30 10 36 16 22 29 17 16 28 12 27 26 11 10 24 11 5 34 32 33 24 28 23 35 34 16 21 24 16 17 37 16 20 16 17 18 19 17 13 14 Parts not available separately PAGE 68 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — AIR DUCTING ASSY. (B) AIR DUCTING ASSY. (B) NO. F 1 2# 3 4# 5# 6# 7# 8 9 10 11 12 13 14 15$% 16$% 17$% 18 19 20$% 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37% 38 39# PART NO.
HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY. CRANKCASE BREATHING SYSTEM ASSY. SEALING AND BONDING ADHESIVES 4 E F H 1 3 5 8 7 6 Parts not available separately PAGE 70 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY. CRANKCASE BREATHING SYSTEM ASSY. NO. E F H 1 2# 3# 4# 5# 6# 7 8 PART NO. 50223400 50223800 50282501 01885800 05102900 05098100 05197200 05196000 01626900 50456800 PART NAME QTY. REMARKS LOCTITE648 10ML 1 TECHNICOLL8058 0.75KG 1 SILICON 30ML 1 CRANKCASE BREATHER CP .................. 1 ......... INCLUDES ITEMS W/ # OIL SEPARATOR ....................................... 1 .........
HATZ 1B40U-2203A — FUEL TANK ASSY. FUEL TANK ASSY. 1 2 D 6 83 82 3 55 (56-59) 8 7 81 54 56 57 58 9 10 53 15 13 59 30 31 32 28 27 12 77 27 10 29 29 33 17 36 29 40 39 38 16 32 26 37 18 6 19 52 42 52 45 69 52 43 70 68 44 41 15 46 67 20 67 67 23 48 24 71 72 73 48 78 79 52 49 67 25 50 66 22 76 11 51 52 47 52 65 21 67 64 63 60 75 64 74 80 61 62 75 61 Parts not available separately PAGE 72 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — FUEL TANK ASSY. FUEL TANK ASSY. NO. D 1 2# 3# 4#$ 5#$ 6#$ 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19% 20% 21 22% 23% 24% 25% 26 27 28 29 30 31 32 33 34& 35& 36 37 38 39 40 41 42 43 44 45 PART NO.
HATZ 1B40U-2203A — FUEL TANK ASSY. FUEL TANK ASSY. 1 2 D 6 83 82 3 55 (56-59) 8 7 81 54 56 57 58 9 10 53 15 13 59 30 31 32 28 27 12 77 27 10 29 29 33 17 36 29 40 39 38 16 32 26 37 18 6 19 52 42 52 45 69 52 43 70 68 44 41 15 46 67 20 67 67 23 48 24 71 72 73 48 78 79 52 49 67 25 50 66 22 76 11 51 52 47 52 65 21 67 64 63 60 75 64 74 80 61 62 75 61 Parts not available separately PAGE 74 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — FUEL TANK ASSY. FUEL TANK ASSY. (CONTINUED) NO. 46 47 48% 49% 50% 51% 52% 53 54 55 56 57 58 59 60% 61% 62% 63% 64% 65% 66% 67% 68% 69% PART NO. 50453300 05213010 50441100 00805502 05301200 03663710 50399801 05172300 50448000 01519402 05044001 05036900 05043901 50414800 50539200 50441600 50446900 05279500 50501600 03663610 03663610 50570900 05289300 05122701 PART NAME RUBBER SLEEVE FUEL HOSE 7X25 HOSE CLIP VENT VALVE NIPPLE FUEL HOSE 5.0/50 CLAMP 11.
HATZ 1B40U-2203A — AIR FILTER ASSY. AIR FILTER ASSY. PAGE 76 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — AIR FILTER ASSY. AIR FILTER ASSY. NO. 1 2# 3# 4# 5 6 7# 8 9 10$ 11$ 12 13 14 15 16 17 18 37 38 PART NO. 01637410 05167700 05166200 50095100 50171500 50484100 50454300 01822000 05158000 50435800 50452200 04150800 04146800 05149900 05149800 04215200 04215300 05309300 PART NAME QTY. REMARKS AIR FILTER HOUSING ASSY ................... 1 ......... INCLUDES ITEMS W/ # AIR FILTER HOUSING .............................. 1 .........
HATZ 1B40U-2203A — EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. PAGE 78 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. NO. 1 2# 3# 4# 7 8 9 10 11 12 13 14 15 16 17 PART NO. 01682501 01732701 50403900 50474200 50114300 05177900 01655601 50144500 40028300 01629000 50422500 50114300 50170900 50177100 PART NAME QTY. REMARKS EXHAUST SILENCER ASSY .................... 1 ......... INCLUDES ITEMS W/ # EXHAUST SILENCER ............................... 1 ......... NOT SOLD SEPARATELY GASKET MUFFLER 1 ALLEN SCREW M8X25 3 ALLEN SCREW M6X16 1 DISC 6.
HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY. STARTER, ALTERNATOR ASSY. PAGE 80 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY. STARTER, ALTERNATOR ASSY. NO. 1 2 3 4 5 7 8 9 10# 11# 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 50402300 50170900 50144500 04099100 50483500 04161502 04151100 50495100 50081900 50547000 50236600 50081200 50165400 50148100 05100701 01663000 05182912 50144400 50439500 50344700 50025400 50120000 03714100 50095100 50392900 50402100 PART NAME QTY. REMARKS ALLEN SCREW M6X70 2 SPRING WASHER 6 4 FLAT WASHER 6.4 3 RETAINING BRACKET 1 EL.
HATZ 1B40U-2203A — ELECTRIC EQUIPMENT, WIRING ASSY. ELECTRIC EQUIPMENT, WIRING ASSY. PAGE 82 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — ELECTRIC EQUIPMENT, WIRING ASSY. ELECTRIC EQUIPMENT, WIRING ASSY. NO. 1 1 2# 3#$ 4#$ 5#$ 6 7#$ 8# 9# 10 11 12 13 14 15 16 17 19 PART NO. 01560802 01796500 50384401 05126402 50404900 50149100 50144500 01785900 50167400 50439500 01546800 01778000 50469100 01546500 PART NAME QTY. REMARKS INSTRUMENT BOX ................................... 1 ......... INCLUDES ITEMS W/ # INSTRUMENT BOX, AUTOMATIC 1 STARTING SWITCH .................................. 1 .........
HATZ 1B40U-2203A — SPEED CONTROL ASSY. SPEED CONTROL ASSY. PAGE 84 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — SPEED CONTROL ASSY. SPEED CONTROL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 05141200 50144400 50025000 50483000 50511900 50216300 05117700 50094300 50484600 50483100 50025000 50342400 50148100 05189600 03599600 50328300 50208500 05117610 50423900 50380800 03292900 PART NAME ADJUSTING SCREW HEXAGON NUT M6 HEX SCREW M 4X10 CABLE CLAMP ALLEN SCREW M 5X30 WASHER 5.3 LEVER HEXAGON NUT M5 PRESSURE SPRING CABLE CLAMP 2.
HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY. ENGINE STOP DEVICE ASSY. PAGE 86 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY. ENGINE STOP DEVICE ASSY. NO. 1 2# 3# 4# 5# 6 8$ 9$ 11$ 12$ 13$ PART NO. 01786400 50446900 50329000 05221301 01786000 01547101 05223200 40021500 40021400 PART NAME QTY. REMARKS STOP DEVICE ASSY ............................... 1 ......... INCLUDES ITEMS W/ # STOP DEVICE .......................................... 1 ......... NOT AVAILABLE SEPARATELY ALLEN SCREW, M4 X 16 4 O-RING 1 STICKER LABEL 1 LIFT, MGT. EG. STOP ASSY .................... 1 .........
HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT ENGINE SPECIAL EPA EQUIPMENT ASSY. PAGE 88 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT ENGINE SPECIAL EPA EQUIPMENT ASSY. NO. 1 2 3 4 5 6 PART NO. 04198800 04202600 04170600 50495000 04195700 05201500 PART NAME GRUB SCREW PLUG PLUG SCREW M6 X 12 GUARD CLOSING PLUG QTY. 1 1 1 1 1 1 REMARKS QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTES QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.
