Operating instructions

ManualsBrandsMunchkin ManualsHeating SystemGas-fired heater

Installing, Operating & Maintaining

MUNCHKIN HIGH EFFICIENCY HEATER

I z_ WARNING:

If the information in this manual is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch: do not use any phone in

your building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified

installer, service agency or the gas supplier.

CONTROLS

C US

_WARNING:

This manual must only be used by a qualified heating installer / service technician. Failure

to comply could result in severe personal injury, death or substantial property damage. It is

also important to keep these Instructions with the appliance.

HEAT TRANSFER PRODUCTS, INC.

120 BRALEY RD., E. FREETOWN, MA 02717

Summary of content (18 pages)

PAGE 1
Installing, Operating & Maintaining MUNCHKIN HIGH EFFICIENCY HEATER If the information in this manual is not followed exactly, a fire or explosion may result I causing property damage, personal injury z_ WARNING: or loss of life. Do not store or use gasoline or other flammable in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS vapors and liquids • Do not try to light any appliance. • Do not touch any electrical switch: do not use any phone in your building.
PAGE 2
TABLE OF CONTENTS PART 1 GENERAL 1-A. l-B. 1-C. INFORMATION HOW IT OPERATES ......................................................... LOCATION ........................................................................ PRESSURE RELIEF VALVE ............................................ I 2 2 PART 2 2-A. ELECTRICAL CONNECTION ........................................ 2 PART 3 3-A. GAS CONNECTION ......................................................... 3-B. GAS PIPING ......................................
PAGE 3
I THIS UNIT IS FOR APPLIANCE, THIS INSTALLATION "NATIONAL APPLY • CATEGORY COMBUSTION HEATER FUEL GAS THE CODE" Section FIRED GAS CONFORM ANSI Z223.1 PRACTICES AND IF THE ONLY. TO THE STATE AND THIS IS A SEALED LATEST LOCAL EDITION CODES OF THE MIGHT ALSO HAVING JURISDICTION, THE INSTALLATION FOR CONTROLS AND SAFETY DEVICES FOR ANSI/ASME OR EXPLOSION INJURY, OR DEATH.
PAGE 4
I-B. LOCATION _WARNING: MUNCHKIN MUST BE SET ON A LEVEL SURFACE SO CONDENSATION DOES NOT BACK UP INSIDE BOILER.* The Munchkin is designed for Installation on combustible flooring, in alcoves, basements, closets, utility rooms. The Mnnchkin shall be installed so that the gas ignition system components are protected from water. This includes all related piping and components. Choose a location for your Munchkin, centralized to the piping system, along with consideration to vent pipe length.
PAGE 5
DIAGRAM "A" WIRINGOJAGP,AMCONNEC'FINGTO I NI_RNAL_Lr;4p RELAy DIAGRAM "B" WIRING DIAGIr_f4 WITHOUTCONN_CllON TO INTERN_,.FUNpRELAy RED (NOT USED) NORMALLY OPEN TH_RM STAT CONNeCtiON GRAY WH_ BLACK W (HOT) GROUND SCREW GROUND SCREW MUN_KIN ELECTRICAL SWITCH 3U NCTJON BOX 12QV 6O HZ PART 3 3-A. GAS CONNECTION _RVlCE S_ll_ CCr V_-VE lie _1 Gas supply shall have a maximum inlet pressure of less than 14" water column Mt_T LUST _/_' Lp_ (350 ram), ½ pound pressure (3.
PAGE 6
It isrecommended thatasoapy solution beused todetect leaks.Bubbles will appear onpipetoindicate aleakispresent. The gaspipingmustbesizedfortheproperflowandlengthofpipe,toavoidpressure drop.Boththegasmeterandthegas regulator mustbeproperly sized forthetotalgasload.If youexperience apressure dropgreater than1"WC,themeteror regulator orgaslineisundersized orinneedofservice.Youcanattach ametertotheincoming gasdripleg,byremoving the capandinstalling themeter.
PAGE 7
12) venting must be properly supported, as the Munchkin is not intended to support any venting whatsoever. All piping, glue, solvents, cleaners, fittings, and components, must conform to ASTM (American Society for Testing and Materials), andANSI (American National Standard Institute). It is recommended that you use one of the optional vent kits specifically for Munchkin installations.(KGAVT0601CVT (3 in.) or V 1000).
PAGE 8
VENTING EXAMPLES TOTAL COMBINED VENTLENGTH /FEET) QTY. INTAKE & OF90* EXHAUST ELBOWS EQUIVALENT FRICTION TOTAL LOSS FRICTION (FEET) LOSS FOREACH FOR ELBOW ELBOWS GRAND TOTAL VENTLENGTH (FEET) WITHFITTING FRICTION LOSS ADDED '12 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 40 _0 _0 _0 50 50 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 22 30 35 40 45 50 55 60 65 70 45 50 55 60 65 70 55 60 65 70 65 70 4-D.
PAGE 9
VENTING DIAGRAMS 4-E WALL -% W_KH I_ MUtiC_(IN BOILER INT_ 3" SIDEVALL 3" SIDEVALL VENT _41TH TEE (INTAKE) I, COUPLING (EXHAUST) VENT VITH aoamm] TEE (INTAKE) m_ W I_a_ & CDIJPI_ING (EXHAUST) gIGtJRZ 2 m,IMPORTANT NOTE] ALL VENT PIPES MUST BE GLLICD, PRDPERLY SUPPDRTED, ANI) THE EXHAUST MUST BE PITCHE]3 A MINIU OF A 1/4" PER FDQT BACK TO THE BDIL[R (T(] ALL[_ ,t _AINAC_E QF CDN]!]EK_'-_TE)mm FIGURE 1 mmIMPDRTANTNDTEI ALL VENT PIPES MUST BE GLUED, PRQFtZRLY SUPPQRTED, ANI) THE EXHAUST M
PAGE 10
PART 5 5-A. HYDRONIC HEAT PIPING The Munchkin is designed to function in a closed loop 15 PSI System. To assure that there is adequate pressure in the system, we have installed in the Outlet Manifold, a pressure switch which will not let the Mnnchkin operate without a minimum of 10 PSI water pressure. This assures that the system does not have a leak, which could cause damage to the Munchkin System.
PAGE 11
NOTE: Installation that incorporate Standing Iron Radiation and systems manual vents high points. Follow the above procedure than slatting with nearest manual air vent, open vent until water flows out; close vent. Repeat procedure, working your way toward furthest air vent. It may be necessary to install basket strainer in older hydronic system where larger amounts of sediment may be present. Annual cleaning of the strainer may be necessary.
PAGE 12
4, Place in operation the appliance being inspected. operate continuously. 5. Test for spillage at the draR hood relief opening aRer 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar or pipe.
PAGE 13
6-C. LIGHTING [ INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion may WARNING!! result, causing property_ damage, personal injury or loss of life. I This appliance does not have pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. BEFORE OPERATING smell all around the appliance area for gas.
PAGE 14
PART 7 SERVICING 7-A. 1. 2. 3. 4. 5. SEQUENCE OF OPERATION When power is first applied to the control, the control will initially run through a self-diagnostic routine, and then go into its operating mode. If there is no call for heat, the System will go into the idle state. If the thermostat is calling for heat, the control will apply power to the circulator pump.
PAGE 15
7-C MUNCHKIN BOILER FAULT LED CODE: Wben a fault conditionoccut_or is seined on lhe WHC 11O0Manchkin ControUeror in theappfiame, tbe _1 _ _ _ a _0_ _. When in the I£)CKOUT state,tbe green LED locatedon tixeWHC 1100Controlboardwill flash a fanltcode. The ntunber oftimes to LED_ ON/OFF willdetennine the natureofthe fault(see the tablebelow). To resetthe Controlfrom the LOCKOUT state,remove and re-apply 120VAC line power to the Controlboard.
PAGE 16
Open Temperature Sensor On Inlet (Probe Fault) -• 5 PULSES Thecentrolwillsemeanopentemixamtaelxobe. Ifanolxmprebeissensed, the controlwill go into the lockcot stsle.
PAGE 17
MUNCHKIN CONTROLLER I CIK_ PUI4P PART 8 8-A. MAINTENANCE PROCEDURES Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is in safe efficient operation. The owner can make necessary arrangements with a qualified heating contractor for periodic maintenance of the boiler. Installer must also inform owner that the lack of proper care and maintenance of the boiler may result in a hazardous condition.
PAGE 18
/ \ CDMPDNENT$ 1. BLOWER ( 80 M -7250P-085) (140 M -7250P-086) (199 M -7250P-087) 2. TRANSFORMER 3, BOARD DIAGRAM - (7250P-022) - ( 80 M -7250P-009) (140 M -7250P-014) (199 M -7250P-015) 4. GAS VALVE (7250P-038) 5. ELECTRICAL SWITCH 6. THERMISTOR - (7250-P-059) 7. WATER PRESSURE B. AIR PRESSURE 9. T _ P VALVE BOX SWITCH SWITCH - (7250P-081) - (7250P-147) - (7250P-080) 10. ECO WATER - (7250P-019) 11. THERMODISC TEMP. SWITCH 210 DEGREE - (7250P-089) 12. SPARK 13.