For Parts Call K&T 606-678-9623 or 606-561-4983 TRACTOR Model 425014X92E (96014000100) INSTRUCTION BOOK Read and keep this book for future reference. This book contains important information on SAFETY, ASSEMBLY, OPERATION, MAINTENANCE & STORAGE. PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES.
For Parts Call K&T 606-678-9623 or 606-561-4983 TABLE OF CONTENTS Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation............................................. 11 Maintenance Schedule ........................ 17 Maintenance ........................................ 17 Service and Adjustments..................... 21 Storage ......
For Parts Call K&T 606-678-9623 or 606-561-4983 OWNER'S INFORMATION unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.
For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES • • • • • • • • • • • • • II. SLOPE OPERATION Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended.
For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES • • • • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never allow children to operate the machine.
For Parts Call K&T 606-678-9623 or 606-561-4983 • • • • • Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
For Parts Call K&T 606-678-9623 or 606-561-4983 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) 5/16 Lock Washer (1) Large Flat Washer Steering Extension Shaft (1) Hex Bolt 5/16-18 x 4 Steering Boot Steering Wheel Adapter Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt Slope Sheet (1) Oil Drain Tube For Future Use Keys (2) Keys 7 www.mymowerparts.
For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Insert TOOLS REQUIRED FOR ASSEMBLY 5/16 Lock Washer Large Flat Washer Steering Wheel Steering Boot Tabs UNPACK CARTON 1.
For Parts Call K&T 606-678-9623 or 606-561-4983 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3.
For Parts Call K&T 606-678-9623 or 606-561-4983 ✓CHECKLIST CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
For Parts Call K&T 606-678-9623 or 606-561-4983 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
For Parts Call K&T 606-678-9623 or 606-561-4983 00155 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR • Never use choke to stop engine.
For Parts Call K&T 606-678-9623 or 606-561-4983 REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For Parts Call K&T 606-678-9623 or 606-561-4983 TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position.
For Parts Call K&T 606-678-9623 or 606-561-4983 TO START ENGINE MOWING TIPS When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position.
For Parts Call K&T 606-678-9623 or 606-561-4983 MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E RS S AG RS RS US OU SON OR UR OU HOU H T O H A 0 S 8H SE RE 25 10 50 Y Y Y Y Y RE ER VER VER VER VER EFO FO V E B SERVICE E E E E E B H C EA DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and ROS Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminal
For Parts Call K&T 606-678-9623 or 606-561-4983 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
For Parts Call K&T 606-678-9623 or 606-561-4983 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Trailing Edge Up Flat Washer Lock Washer Blade Bolt • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free.
For Parts Call K&T 606-678-9623 or 606-561-4983 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.
For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4. Turn ignition key to “STOP” and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6.
For Parts Call K&T 606-678-9623 or 606-561-4983 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway.
For Parts Call K&T 606-678-9623 or 606-561-4983 TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
For Parts Call K&T 606-678-9623 or 606-561-4983 TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N).
For Parts Call K&T 606-678-9623 or 606-561-4983 TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover.
For Parts Call K&T 606-678-9623 or 606-561-4983 TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section.
For Parts Call K&T 606-678-9623 or 606-561-4983 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage.
For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING CHART PROBLEM Will not start CAUSE 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine flooded. CORRECTION 1. Fill fuel tank. 2. See “TO START ENGINE” in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel. 7.
For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING CHART PROBLEM Loss of power (continued) CAUSE 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. CORRECTION 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Dirty fuel filter. 7. Replace fuel filter. 8. Stale or dirty fuel. 8.
For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING CHART PROBLEM CAUSE Mower blades will 1. Obstruction in clutch not rotate mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. Poor grass discharge 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9.
51 www.mymowerparts.com 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
For Parts Call K&T 606-678-9623 or 606-561-4983 ¨ This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and Service, contact our authorized distributor: call 1-800-849-1297 • For replacement parts, have available the following information: a. Model Number / Manufacturer's I.D. Number b. Description of part.
