52" Operators Manual IT IS THE RESPONSIBILITY OF THE OPERATOR TO MAINTAIN CUSTOMER SAFETY AT ALL TIMES, AND IT IS IMPERATIVE THAT THE DETAILS SET OUT IN THIS MANUAL ARE FOLLOWED PRECISELY, Part No.
© 1994 NAMCO LIMITED all rights reserved. No part of this publication may be reproduced by any mechanical, photographic or electronic process, or in the form of phonographic recording, nor may it be stored in a retrieval system, transmitted or otherwise copied for public or private use, without permission from NAMCO EUROPE LIMITED While the information contained in this manual is given in good faith and was accurate at the time of publication, NAMCO EUROPE LTD.
SAFETY WARNING In order to use this machine safely, be sure to read this Operators Manual carefully before installation, adjustment or use of this machine. Whenever the owner of this machine entrusts disassembly, installation, adjustment, routine maintenance or trouble shooting to another person, the owner should ensure that that person read the appropriate precautions and relevant sections of this manual before starting work.
1. SPECIFICATIONS POWER SUPPLY :- 230volts AC MONITOR :- Thomson 52" Projector Monitor (RP52) COIN ACCEPTOR Mars CashFlow - 1 Channel DIMENSIONS :Assembled Monitor Cabinet Ski Assembly Header 1265(w) 1250(w) 1265(w) 1145(w) x x x x 2245(d) 645(d) 1600(d) 350(d) x x x x 2320(h) 1940(h) 1220(h) 380(h) WEIGHT :Assembled Monitor Cabinet Ski Assembly Header ACCESSORIES :- 458kg 200kg 240kg 18kg Keys: (Cash Door) ............................ 2 (Coin Door) .............................
2. PRECAUTIONS Be sure to read this section carefully. 2-1 Notes on Operation ( NOTE: NOTE: NOTE: NOTE: NOTE: NOTE: NOTE: Requirements) Only operate this machine after checking that it has been installed correctly and in accordance with the Installation and Commisioning Manual. Parts of this machine move during game play, so there are places where the distance between the stationary section and moveable section changes.
2-3 Cautions When Transporting. a. Do not subject the game to physical shock when transporting or moving it. b. Always return the levellers to the UP position before moving the machine, even for short distances. c. The monitor cabinet, ski assy and header assy must be separated before shipping. d. Take care not to rope any moulded (plastic) parts when transporting. e. Always ship the monitor section upright. THIS MACHINE IS NOT DESIGNED TO BE MOVED BY FORK LIFT.
2-4 Cautions When Installing. 1. This machine is designed for indoor use only. Do Not install the machine in the following places 2. If this machine is installed next to walls or other machines, ensure that there is plenty of space between them.
NOTE: So that customers are not injured by the movement of the Ski Tray, ensure that there is at least 300mm separation between other machines or walls. If two Alpine Racer machines are next to each other the space between them must be at least 600mm. NOTE: In order to gain access to the Power Supply and CPU assemblies, make sure that the rear of the machine is separated from a wall or other machine by at least 500mm.
3. HOW TO PLAY This game is based on Alpine ski racing. The player stands on the steps and moves them left or right to control the skier. By using the inner edge when moving the steps, the skier slows down and turns quickly. • Race Mode The player races the computer skiers and the object is to cross the goal line first. The game is over when the player crosses the finish line within the given time period, or the time period reaches zero. The time period is increased each time a player passes a check point.
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5. INSTALLATION WARNING If the location site of this machine has a polished floor it is recommended that rubber pads are fitted under the level adjusters to prevent the machine sliding on the floor. 5-1 Fitting the Header Assembly The Header Assembly has a forward centre of gravity, so it is important that at least two people are used to fit or remove the Header Assembly.
5-2 Connecting the Ski Assy to the Monitor Cabinet. 1. Connect the connectors between the Ski Assembly and Monitor Cabinet. 2. Push the Ski Assembly fully up to the monitor cabinet, taking care not to trap any wires. 3. Fit, finger tight, a joint bracket to each side using 4off Hex Head Set Screws (M10x25), Spring and Flat Washers on each bracket. Tighten fully all screws. (Note: Joint Brackets are handed, ensure bracket is fitted with fixing holes uppermost.
NOTE:When the machine is fully assembled and in its final position, lower the 10 level adjusters, (4 on the monitor cabinet and 6 on the ski assy), with a spanner so that all castors are raised from the floor by approximately 5mm, and the machine is level. Tighten the lock nuts with a spanner to ensure that the level adjusters do not move.
6. ADJUSTMENTS 6-1 Turning on the Power After the machine has been installed, turn ON the power. The power switch is located on the rear of the monitor cabinet. 6-2 Adjustment Switches The Adjustment switches are located inside the coin door. 1. Service Switch. Press this switch to obtain game credits without incrementing the play meter. 2. Test Switch Slide the test switch ON to enter test mode. Test mode allows testing and the changing of game settings.
6-3 Test Mode 1. Open the coin door and slide the test switch "ON". The menu screen will be displayed on the monitor. 2. Select the test required by pressing the 'Left or Right Selection' push button. The selected test will 'blink'. 3. Enter the selected test by pressing the 'Decision' push button. Select "EXIT" to return the "Menu Screen". 4. After testing is completed, ensure that the test switch is returned to the "OFF" position to return to normal game mode.
6-3-1 Coin Options 1. 2. 3. 4. Select item (1) "COIN OPTIONS" on the menu screen to set the game cost and related settings. Press 'Select L/R' to select the required item. COIN OPTIONS [ DEFAULT IN GREEN ] GAME COST 1 COIN 1 CREDIT FREE PLAY OFF Use the 'Decision' button to adjust the settings. Select "EXIT" to return to the menu screen.
6-3-2 Game Options 1. Select item (2) "GAME OPTIONS" on the menu screen to set the game options and related settings. 2. Press 'Select L/R' to select the required item. 3. Press the 'Decision' button to adjust the settings. Standard settings are displayed in green. 4. Select "EXIT" and press 'Decision' to return to the menu screen.
6-3-3 I/O Test 1. Select item (3) "I/O Test" on the menu screen to test the switches, motor and step adjust. 2. Press 'Select L/R' to select the required item, then press the 'Decision' button to enter the test. 3. Select "EXIT" and press the 'Decision' button to return to the menu screen. I/O TEST DIP 4 12345678 ............................(a) SWITCH TEST MOTOR TEST STEP ADJUST EXIT SELECT L/R BUTTON DECISION BUTTON ............................(b) ............................(c) ................
6-3-3-1 1. Switch Test Select Switch Test from the 'I/O Test' menu. The following screen will appear on the monitor. Note:- On entering Switch Test the Skis will be unlocked. Ensure that the Skis are returned to the locked condition at the end of the test by entering Motor Test (See 6-3-3-2) SWITCH TEST TEST SW ON .................(a) COIN SW ON .................(b) SERVICE SW ON .................(c) R SELECTION BUTTON ON ............(d) DECISION BUTTON ON ............(e) L SELECTION BUTTON ON ..........
6-3-3-2 1. Motor Test Select Motor Test from the 'I/O Test' menu. The following screen will appear on the monitor. MOTOR TEST NOW MOTOR STATE GO MOTOR : FREE : LOCK ............(a) .................(b) EXIT L/R SELECT BUTTON DECISION BUTTON : CHOOSE : EXIT (a) Displays the current condition of the Skis. Display will show 'LOCK - FREEING - FREE - LOCKING' as the Skis are tested. (b) Allows the Skis to be locked and unlocked. Display will show 'FREE - NOW MOVING - LOCK' as the Skis are being tested.
6-3-4 Sound Test 1. Select item (4) "Sound Test" on the menu screen to test the sound and speakers. 2. The following screen will appear on the monitor. SOUND TEST VOLUME LEFT SP. RIGHT SP. REQUEST SONG No. 1F ------------------- (a) 1F ------------------- (b) 00 ------------------- (c) EXIT L/R SELECT BUTTON : CHOOSE DECISION BUTTON : ENTER 3. Select the required item by 'Select L/R' buttons. The selected item will ‘blink’. 4.
6-3-5 Monitor Test 1. Select item (5) “Monitor Test” on the menu screen to set up and adjust the monitor. 2. On entering monitor test, the screen will display one of the following test patterns. GRADATION PATTERN CROSSHATCH CROSSHATCH WHITE WINDOW WHITE WINDOW WHITE WINDOW INTERLACE PATTERN VIEW ANGLE ADJUST VIEW ANGLE ADJUST FULL WHITE GREEN WHITE (H) (M) (L) (CRT) (PROJECTOR) 3. Use 'Select L/R' buttons to change to the next pattern and 'Decision' button to return to the Main Menu. 4.
Item Description (a) Play Total number of games played at each difficulty level for each course. (b) Goal Total number of games completed at each difficulty level for each course. (c) Ext0 Number of games finishing at 1st extended time gate at each difficulty level in race game. (d) Ext1 Number of games finishing at 2nd extended time gate at each difficulty level in race game. (e) Ext2 Number of games finishing at 3rd extended time gate at each difficulty level in race game.
6-4 Initialization After Replacing Parts Initialization must be performed after replacing the game PC board, Rom or Step Controls. If initialization is not performed, the game will not function correctly. During initialization, ensure that the step edges are level. 6-4-1 Adjustment Method (a) 1. When the power is turned ON the step-lock motor is automatically checked. The motor check first locks the steps (If not already locked), unlocks, then locks them again.
6-4-2 Adjustment Method (b) 1. Slide the test switch ON. 2. Turn the power OFF and then back ON again. 3. Select "I/'O TEST" and press the decision button (View Change). 4. Select "STEP ADJUST" and press the decision button. The controls are now initialized. 5. After initialization is completed, turn the test switch OFF. The motor check begins. If the motor still does not operate correctly, there is a problem with the motor or switches, and an error will be displayed on the screen.
d. e. If the first lock is completed within fifteen seconds, but the steps cannot be released, Motor Error 2 screen is displayed until the fault is rectified. If after the steps have been freed, they do not re-lock, as an emergency measure, Motor Error 3 screen is displayed. This allows the step-lock mechanism to be overridden and the game to be operated with the steps permanently in the free position.
7. MAINTENANCE DANGER: In order to prevent injury or electric shock to service personnel, ensure that the MAIN POWER IS OFF before attempting any maintenance. DANGER: Before performing any work not described in this manual, be sure to contact your distributor to receive instructions or answers to questions. 7-1 Care of the Projector Monitor The projection tube lenses have been manufactured from plastic material.
7-2 Replacing the Fluorescent Tube 1) Remove the ten socket button head screws (M5x12), and remove the side vacforms (five screws on each vac-form) 2) Remove the two countersunk screws (M5x12) from the bottom of the acrylic. 3) Remove the two socket button head screws (M4x25), and remove the header acrylic retaining bracket. 4) Remove the header acrylic. 5) Replace the fluorescent tube. 6) Reassemble in reverse order.
7-3 Replacing Push Button Switches and Lamps 1) Remove six security screws (M5x20) and two security screws (M5x12), and lift off the top cover taking care not to strain the wiring. 2) Disconnect the connector. 3) Separate the switch/lamp holder from the button by pulling it directly away from the button. 4) Replace the lamp or switch ensuring that the correct wires are replaced on the terminals. 5) Reassemble in reverse order.
7-4 Replacing the Step Limit Switches WARNING: Ensure that the machine is disconnected from the main power supply before commencing work. 1) Remove the top cover. (See Section 7-3) 2) Remove four security screws (M5x12) securing each side vac-form to the mast assembly and remove both side vac-forms and front vac-form as one assembly. 3) Remove two pozi head screws (M4x10) and remove the limit switch mounting bracket.
4) Remove two pozi head screws (M3x16) and replace the limit switch ensuring the wires are replaced on the correct terminals. 5) Reassemble in reverse order. 7-5 Replacing the L/R Turn Control Pot WARNING: Ensure that the machine is disconnected from the main power supply before commencing work. 1) Remove eight security screws (M5x20) and remove the front Vac-form. 2) Remove two pozi head screws (M4x10) and remove the control pot cover.
3) Disconnect the connector, slacken the pot retaining grub screw (M4x8) and remove the control pot and bracket. 4) Replace the control pot taking care to ensure that the wires are replaced to the correct terminals. 5) Reassemble in reverse order. 6) Re-initialize game. (See 7-7 "Adjustments When Replacing Parts") NOTE: When refitting the control pot ensure that the pot locating tab engages in the hole in the mounting bracket and that the grub screw (M4x8) engages on the flat of the pot shaft.
7-6 Replacing the Tilt Control Pot 1) Remove the front vac-form. (See Section 7-3) 2) Remove four security head screws (M5x12) and remove the Ski Step front vacform. 3) Disconnect the connector, slacken the pot retaining grub screw (M4x8) and remove the control pot and bracket. 4) Replace the control pot taking care to ensure that the wires are replaced to the correct terminals. 5) Reassemble in reverse order. 6) Re-initialize game.
7-7 Removing the Step Rubber 1) Remove three security screws (M5x12) and retaining bracket from the outside edge of the step rubber, Lift the rubber edge and remove the three inner security screws (M5x12) and retaining bracket. 2) Tilt the step assembly and remove three security screws (M5x12). 3) Remove the step rubber. 4) Refit in reverse order.
7-8 Step-Lock Maintenance 7-8-1 Releasing the Step-Lock 1. Turn the power switch ON 2. Press the service switch, and start the game. 3. When the game starts, the restriction plate (see diag.) moves to the released position. 4. When the steps are released, turn the power OFF. 5. To re-lock the steps turn the power ON and the steps will re-lock in the power up motor check. 7-8-2 Greasing the Step-Lock WARNING Make sure that the power is turned OFF.
7-8-3 Inspecting the Pillow Unit WARNING Make sure that the power is turned OFF. If work is to be carried out with the covers removed, take care not to trap hands or fingers in the mechanism. When greasing the step-lock, inspect the pillow assembly for any problems. 1. Release the step-lock and swing the steps to the left and right, and check the pillow units for any wear. Also check that the Hex Head Screws (M14x45) are tight. 2.
8. TROUBLE SHOOTING • Ensure that the power is turned OFF before making adjustments or replacing parts. • If none of the items below correspond to your problem, or if the problem is not corrected by the treatment described below, contact your dealer for further advice. • Always return PC Boards to your dealer for repair. Never test the PC board for continuity with a multimeter or similar device.
8-3 Header Assembly Symptom Cause The fluorescent lamp does not Is the connector loose or come on. disconnected. Is the fluorescent tube or starter burned out. Treatment Ref. Page Connect the connector securely. pg44 schematic Replace tube or starter. pg25 7-2 8-4 Mast Assembly Symptom There is no sound from a speaker. Cause Ref. Page Is a connector loose or disconnected. Connect the connector. pg44 schematic Is the volume too low. Adjust volume setting. pg18 6-3-4 Connect the connector.
9. PARTS WARNING: Many of the parts used in this machine, including metal work, have been manufactured to special specifications. To ensure continuing safety and correct operation, replace only with genuine NAMCO parts. ITEM DESCRIPTION PART No.
2 1 3 4 14 5 6 9 7 8 10 11 12 ITEM DESCRIPTION PART No 1 THOMSON 52" PROJECTION MONITOR 84000030 2 PROJECTOR CABINET SIDE DECAL - LHS/RHS 40000284 3 ALPINE RACER PCB ASSY - SYSTEM 22 XAR-PCB 4 SMPSU 5v/30A - 12v/5A 83000001 5 ELKAY BLOCK 5 WAY 66000014 FUSE 1¼" 2A QUICK-BLO 63500504 FUSE 1¼" 3A SLO-BLO 63500547 7 BRIDGE RECTIFIER 25amp 71000040 8 TRANSFORMER 67700019 9 3 CHANNEL POWER AMPLIFIER 45000725 10 SCHAFFNER MAINS-IN FILTER 66000016 11 ADJUSTABLE FOOT M16x95
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ITEM DESCRIPTION PART No 1 MAIN BASE METALWORK 45000585 2 MAIN BASE EXTENSION ARM - RHS 45000586 3 MAIN BASE EXTENSION ARM - LHS 45000587 4 MAIN BASE EXTENSION ARM VAC-FORM - LHS 45000588 5 MAIN BASE EXTENSION ARM VAC-FORM - RHS 45000589 6 SNOW FIELD VAC-FORM - LHS 45000590 7 SNOW FIELD VAC-FORM - RHS 45000591 8 SIDE WOOD - LHS 37100078 9 SIDE WOOD - RHS 37100079 10 SIDE WOOD DECAL - LHS 40000267 11 SIDE WOOD DECAL - RHS 40000268 12 COIN TOWER 45000592 13 PLAY INSTRUC
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ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No.
ITEM DESCRIPTION PART No 1 STEP ASSY MAIN METAL STRUCTURE 45000618 2 STEP TRAY ASSY 45000619 3 STEP VAC-FORM - FRONT 45000620 4 STEP VAC-FORM - REAR 45000621 5 STEP RUBBER 45000622 6 ROSTA SPRING BRACKET - FRONT 38x60 45000623 7 ROSTA SPRING BRACKET - REAR 38x60 45000624 8 ROSTA SPRING SWING BRACKET 38x60 45000625 9 STEP CENTERING ARM 45000626 10 STEP RUBBER RETAINING BRACKET 45000627 11 STEP SWING BEARING 45000628 12 STEP SWING BEARING SPACER 45000637 13 SWING L/R PO
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