W415-0484 / A / 07.26.06 W415-0484 / A / 07.23.
WARNINGS & SAFETY PRECAUTIONS WHAT TO DO IF YOU SMELL GAS
TABLE of CONTENTS PG 2-5 INTRODUCTION 19-20 Warnings and Safety Precautions Warranty General Instructions General Information Care of Glass & Plated Parts FINISHING Door Removal & Installation Louvre Installation Log Placement / Glowing Embers Charcoal Embers Charcoal Lumps Logo Placement 6 - 13 VENTING Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations Venting Specifications 14 - 18 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Firep
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install the B36DF to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes.
FIGURE 1 VENTING For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.
AIR TERMINAL LOCATIONS FIGURE 2 INSTALLATIONS CANADIAN U.S.A. A 12 INCHES 12 INCHES B 12 INCHES 9 INCHES Clearance to windows or doors that open. C 12 INCHES* 12 INCHES* Clearance to permanently closed windows. D 18 INCHES** 18 INCHES** Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal. E 12 INCHES** 12 INCHES** Clearance to unventilated soffit.
TYPICAL VENT INSTALLATIONS NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents. FIGURES 3 a-c * When installing with no vertical rise, ensure that the vent pipe does not slope downward. SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade.
VENTING APPLICATION FLOW CHART HORIZONTAL TERMINATION Vertical rise is equal to or greater than the horizontal run Horizontal run + vertical rise to maximum of 40 feet Vertical rise is less than horizontal run Horizontal run + vertical rise to maximum of 24.75 feet 4.
DEFINITIONS for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet HR - combined horizontal vent lengths in feet *) in HO - offset factor: .03(total degrees of offset - 135°* feet VT - combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES feet 0.03 0.45 0.9 1.35 2.7 1° 15° 30° * 45°* * 90°* inches 0.5 6.0 11.0 16.
HORIZONTAL TERMINATION when (HT) > (VT) Simple venting configuration (only one 45º and 90° elbow) See graph to determine the required vertical rise VT for the required horizontal run HT. FIGURE 7 Example 2: 90° FIGURE 8 45° REQUIRED VERTICAL RISE IN INCHES (VT) H3 H1 V1 90° 90° H2 V2 H4 V1 V2 VT H1 H2 H3 H4 HR HO = 4 ft = 1.5 ft = V1 + V2 = 4 ft + 1.5 ft = 5.5 ft = 2 ft = 1 ft = 1 ft = 1.5 ft = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft = .03(one 45º elbow + three 90º elbow -135º) =.
VERTICAL TERMINATION when (HT) < (VT) Example 3: Simple venting configurations V2 FIGURE 9 FIGURE10 90° H2 90° V1 45° 45° H1 90° See graph to determine the required vertical rise VT for the required horizontal run HT. V1 V2 = 5 ft = 10 ft VT H1 H2 HR HO = V1 + V2 = 5 + 10 = 15 ft = 3 ft = 2.5 ft = H1 + H2 = 3 + 2.5 = 5.5 ft = .03(one 45º elbow + three 90º elbows - 135º) = .03(45+90+90+90-135)=5.4 HT = HR + HO = 5.5 + 5.4 = 10.9 ft HT + VT = 10.9 + 15 = 25.
VERTICAL TERMINATION when (HT) > (VT) Simple venting configurations V1 V2 = 1 ft = 1.5 ft VT H1 H2 HR HO = V1 + V2 = 1 + 1.5 = 2.5 ft = 6 ft = 2 ft = H1 + H2 = 6 + 2 = 8 ft = .03(one 45º elbow + three 90º elbow - 135º) = .03(45 + 90 + 90 + 90 - 135) = 5.4 ft HT = HR + HO = 8 + 5.4 = 13.4 ft HT + VT = 13.4 + 2.5 = 15.9 ft FIGURE 11 HT < 3VT 3VT = 3 x 2.5 = 7.5 ft 13.4 > 7.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet 15.
INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. NOTE: Only a clearance to combustibles of 2" at the top of the vent pipe is required and 1" at the bottom and sides. HORIZONTAL INSTALLATION This application occurs when vent ing through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above.
USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked: "Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner. HORIZONTAL AIR TERMINAL INSTALLATION A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES. 1. Cut or frame a hole in an exterior wall with a minimum oval or rectangle opening of 10½"w x 11 ½"h.
5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. 6.
B36DF MOBILE HOME INSTALLATION This appliance may be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.
NAILING TAB INSTALLATION FIGURES 32a-c CORNER 1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts. If there are no existing holes, follow these instructions: POST NAILING TAB TOP SLOT NAILING TAB Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½").
FINISHING DOOR REMOVAL & INSTALLATION L36 LOUVRE INSTALLATION The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door. Note: The protective wrap is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar source.
LOG PLACEMENT PHAZERTM logs and glowing embers exclusive to Napoleon Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. FIGURE 37a-d 3.
OPTIONAL BLOWER INSTALLATION INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the FIGURE 37 absense of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States If the fireplace was not previously equipped with a blower: route a grounded 2-wire, 60hz power cable to the receptacle / junction box.
OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States. To safely install the fan, turn off the electricity first. FIGURE 43 If the fireplace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box.
OPERATION / MAINTENANCE OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following FOR YOUR SAFETY READ BEFORE LIGHTING: A.
ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.
REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR NAPOLEON DEALER. When ordering replacement parts always give the following information: 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER 4. DESCRIPTION OF PART 5.
54 55 57 AT TE CA NT ION UT ION -CH AU - HO D T 28 46 22 59 23 45 3 47 *4 2 6 8 5 7 21 11 57 33 58 32 34 38 12 36 51 35 52 53 15 17 16 50 19 49 18 27 * WARNING: This W415-0484 / A / 07.26.06 is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPENED. SYMPTOM PROBLEM TEST SOLUTION Main burner goes Pilot flame is not large - turn up pilot flame. out; pilot stays on. enough or not engulfing the - replace pilot assembly. thermopile Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace thermopile / valve.
SYMPTOM PROBLEM Pilot goes out Gas piping is undersized. while standing; Main burner is in 'OFF' position. TEST SOLUTION - turn on all gas appliances and see if pilot flame flutters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure. - check if supply piping size is to code. Correct all undersized piping. Flames are con- Unit is over-fired or under- - check pressure readings: sistently too large fired.
Date Dealer Name Service Technician Name Service Performed This fireplace must be serviced annually depending on usage. Wolf Steel Fireplace Service History Special Concerns 29 W415-0484 / A / 07.23.
NOTES W415-0484 / A / 07.26.
