INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. BGD36CFGN, BGD36CFNTR & BGD42CFN NATURAL GAS BGD36CFGP, BGD36CFPTR & BGD42CFP PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
TABLE OF CONTENTS PG 4-5 30-31 INTRODUCTION 6-19 32 VENTING 32 33 OPTIONAL BLOWER INSTALLATION BGD36CF Accessing the Blower BGD42CF Accessing the Blower Installing the Blower INSTALLATION 34 35 36 37 38 OPTIONAL FAN INSTALLATION GD36 THERMOSTATIC SENSOR CONTROL BGD36CFG BURNER SWITCH/WIRING DIAGRAM BGD36CFG LIGHT SWITCH/WIRING DIAGRAM RECEPTACLE WIRING DIAGRAM OPERATION BGD36CF AND BGD42CF Operating Instructions Maintenance 39 40-41 OPERATION / MAINTENANCE BGD36CFG ADJUSTMENTS Pilot Burner Ad
® ® ® ® The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.
GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.
UNIT DIMENSIONS BGD36CF(G) FIGURE 1 BGD42CF FIGURE 2 38 1/2" 33" FIGURE 5 FIGURE 4 41 1/2" 35 1/2" 24 1/4" 34" GAS INLET 5 1/2" 37" 5 1/2" 3" 3" ELECTRICAL INLET LEFT SIDE FIGURE 6 FIGURE 3 5" DIA. 8" DIA. 27" T GAS INLET 4" DIA. 7" DIA.
VENTING THE BGD36CF(G) USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE MODEL BGD36CF MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT. REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.
FIGURE 8 W415-0661 / C / 02.20.
TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS BGD36CF(G) REAR EXIT TOP EXIT FIGURE 10 FIGURE 9 FIGURE 11 For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet from the centre of the fireplace flue outlet. BGD42CF NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents.
SPECIAL VENT INSTALLATIONS BGD36CF(G) PERISCOPE TERMINATION CORNER TERMINATION Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is 10'. The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. See FIGURE 18.
VENTING APPLICATION FLOW CHART BGD36CF(G) FIREPLACE VENT EXIT TOP EXIT REAR EXIT Horizontal Termination Vertical Termination Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Vertical rise is eq
DEFINITIONS for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES 1° 15° 30° 45°* 90°* feet 0.03 0.45 0.9 1.35 2.7 inches 0.5 6.0 11.0 16.0 32.
BGD36CF(G) TOP EXIT / HORIZONTAL TERMINATION when (HT) > (VT) Simple venting configuration (only one 90° elbow) FIGURE 22 Example 3: 90° H1 FIGURE 24 See graph to determine the required vertical rise VT for the required horizontal run HT. V1 H2 V2 H3 H4 90° V1 = 4 ft V2 = 1.5 ft VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft H2 = 1 ft H3 = 1 ft REQUIRED VERTICAL RISE IN INCHES VT H4 = 1.5 ft HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft HO = .03 (four 90° elbows - 90°) = .03(360° - 90°) = 8.
BGD36CF(G) REAR EXIT / HORIZONTAL TERMINATION when (HT) < (VT) when (HT) > (VT) Simple venting configuration (only two 90° elbows) Simple venting configuration (only two 90° elbows) FIGURE 25 FIGURE 27 See graph to determine the required vertical rise VT for the required horizontal run HT See graph to determine the required vertical rise VT for the required horizontal run HT REQUIRED VERTICAL RISE IN INCHES VT REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded
BGD36CF(G) TOP OR REAR EXIT VERTICAL TERMINATION when (HT) < (VT) when (HT) > (VT) Simple venting configuration (only two 90° elbows) Simple venting configurations FIGURE 29 FIGURE 31 See graph to determine the required vertical rise VT for the required horizontal run HT.
BGD36CF(G) TOP OR REAR EXIT VERTICAL TERMINATION Example 8: V2 90° 45° H2 V1 H1 90° H3 90° FIGURE 33 V1 = 1.5 ft V2 = 5 ft VT = V1 + V2 = 1.5 + 5 = 6.5 ft H1 = 1 ft H2 = 1 ft H3 = 10.75 ft HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft HO = .03 (three 90° elbows + one 45° elbow - 90°) = .03(90 + 90 + 90 + 45 - 90) = 6.75 ft HT = HR + HO = 12.75 + 6.75 = 19.5 ft HT + VT = 19.5 + 6.5 = 26 ft HT < 3VT 3VT = 3 x 6.5 = 19.5 ft 19.5 < 19.
BGD42CF HORIZONTAL TERMINATION when (HT) < (VT) Simple venting configuration (only one 45º and 90° elbow) when (HT) > (VT) Simple venting configuration (only one 45º and 90° elbow) 90° FIGURE 34 FIGURE 36 45° See graph to determine the required vertical rise VT for the required horizontal run HT.
BGD42CF VERTICAL TERMINATION Example 3: when (HT) < (VT) Simple venting configurations FIGURE 38 V2 FIGURE 39 90° 45° 90° V1 See graph to determine the required vertical rise VT for the required horizontal run HT. 45° V1 V2 VT H1 H2 HR HO MAXIMUM VERTICAL RISE IN FEET VT H2 HT HT + V T H1 90° = 5 ft = 10 ft = V1 + V2 = 5 + 10 = 15 ft = 3 ft = 2.5 ft = H1 + H2 = 3 + 2.5 = 5.5 ft = .03 (one 45° elbow + three 90° elbows - 135°) = .03 (45 + 90 + 90 +90 - 135) = 5.4 ft = HR + HO = 5.5 + 5.
BGD42CF VERTICAL TERMINATION when (HT) > (VT) Simple venting configurations V1 = 1 ft V2 = 1.5 ft VT = V1 + V2 = 1 + 1.5 = 2.5 ft H1 = 6 ft H2 = 2 ft HR = H1 + H2 = 6 + 2 = 8 ft HO = .03 (one 45° elbow + three 90° elbows - 135°) = .03 (45 + 90 + 90 +90 - 135) = 5.4 ft HT = HR + HO = 8 + 5.4 = 13.4 ft HT + VT = 13.4 + 2.5 = 15.9 ft FIGURE 40 H T < VT 3VT = 3 x 2.5 = 7.5 ft 13.4 < 7.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet 15.
BGD36CF(G) PRE-INSTALLATION PREPARATION (THIS PROCEDURE IS NOT REQUIRED FOR THE BGD42CF) For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot. REMOVING THE VALVE ACCESS DOOR 1. The valve access door rotates on the pins attached to the side frame. Lift the valve access door off the pins to operate the main glass door. Do not over tighten. The gasket FIGURE 45 needs only to be snug against the firebox. FIGURE 45.
FIGURE 48 FIGURE 49c Where the opening in the outside wall has been cut 13" tall to provide 2" clearance from the vent pipe, terminal extension plate W500-0206 must be used to cover the opening. VERTICAL INSTALLATION BGD42CF ONLY ADJUSTABLE FIRESTOP INSTALLATION Apply a bead of caulking all around the edge of the opening and place the firestop top, so that the vent shield covers the top of the vent within the opening.
USING FLEXIBLE VENT COMPONENTS THE BGD36CF(G) USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE WITH A MINIMUM 6" BEND RADIUS THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE WITH A MINIMUM 8" BEND RADIUS ! WARNING VERTICAL AIR TERMINAL INSTALLATION Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4" air gap between the inner and outer flexible vent pipe all around is required for safe operation.
USING RIGID VENT COMPONENTS HORIZONTAL AIR TERMINAL INSTALLATION 1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1¼" overlaps between venting components. 2. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the exhaust vent pipe of the fireplace. Attach the first vent component and secure using 3 self tapping screws.
RESTRICTING VERTICAL VENTS BGD42CF ONLY: Vertical terminations may display a very active flame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate as shown.
FRAMING BGD36CF(G) MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES: Non-Combustible framing: Top 0" to stand-offs if using optional clean face surround Combustible framing: Sides, back, and bottom of the unit 0" to stand-offs Top 3 1/2" to stand-offs if using optional clean face surround Non-combustible finishing: Top 6 1/2" if using optional clean face surround Combustible fireplace finishing: Sides, bottom and top 0" to fireplace edge Enclosure top 8 1/4" to top of fireplace R
BGD42CF BGD36CF(G) FIGURE 69 17 1/4" INSIDE CHASE 40 1/2" 45" 46 /1 64 2" " 40 1 59 /2" ” 41 3/8" FIGURE 73 INSIDE CHASE 25 1/4" 6" FIGURE 70 FIGURE 74 OUTSIDE CHASE 17 1/4" 46 1/2" 6" OUTSIDE CHASE 25 1/4" 40 1/2" FIGURE 71 46 1/2" FIGURE 75 Warning: Non-combustible Finishing Materials Required Non-combustible materials such as brick and tile can be extended over the black face of the unit.
BGD36CF(G) MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. FIGURE 77 FIGURE 80 The fireplace requires a minimum enclosure height of 38 1/2“ (REAR VENT) 49" (TOP VENT). For temperature requirements, the enclosure space around and above the fireplace must be left unobstructed. FIGURE 78 FIGURE 79 W415-0661 / C / 02.20.
CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES ** FIGURE 82 FIGURE 81 NOTE: ** Installation requires a minimum 6 1/2" of non-combustible facing above the top of the fireplace. OPTIONAL CLEAN FACE SURROUND INSTALLATION BGD36CF(G) ONLY FIGURE 83 FIGURE 84 FIGURE 85 CONCAVE S36CCN (BROWN) S36CCP (PEWTER) CONVEX S36CVN (BROWN) S36CVP (PEWTER) WAVE S36WN (BROWN) S36WP (PEWTER) Installation requires a minimum of 6 1/2" non-combustible facing material at the top of the fireplace.
HEARTH INSTALLATION When installing to a hearth the fireplace riser must create a minimum clearance of 3 3/8" PLUS the height of the hearth from the finished floor to the bottom of the fireplace.
BGD42CF MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Figure 92. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the fireplace. FIGURE 92a FIGURE 92d The fireplace requires a minimum enclosure height of 49“. For temperature requirements, the enclosure space around and above the fireplace must be left unobstructed.
FINISHING BGD36CF FINISHING FIGURE 98 LOG PLACEMENT PHAZERTM logs and glowing embers exclusive to Napoleon® Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, Log colours may vary.
LOG PLACEMENT DOOR TRIM SLOT The BGD42CF comes complete with top door trim (W715-0729). FIGURE 102a FACING TRIM BGD42CF FRONT VIEW NOTCH FIGURE 102b INSIDE LIP -THRU WIND 1. Place the cutout in the bottom of log #1 behind the pilot assembly. Rest the log against the back wall of the firebox. O 3.
COMMON FINISHING BGD36CF / BGD42CF GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports.
OPTIONAL BLOWER INSTALLATION BGD36CF(G) ACCESSING THE BLOWER FIGURE 114 1. Remove the valve access door. 2. Open the main door. 3. Carefully remove the logs. 3a. (BGD36CFG) Carefully remove the glass and glass ember tray. 4. Remove the 7 screws illustrated in Fig. 112a and lift out the log support. 4a. (BGD36CFG) Remove the top deflector and porcelain panels from the firebox. (See Figure 109). INSTALLING THE BLOWER FIGURE 112a 5. Remove the 8 perimeter screws as illustrated in Fig.
Attach the connectors from the black and white wires to FIGURE 119 the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the firebox wall. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.
BGD36CFG BURNER SWITCH / WIRING DIAGRAM A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet FIGURE 125 A 20’ length of millivolt wire is connected to the gas valve for the burner wall switch. However if a greater length is required route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the unit.
BGD36CFG LIGHT SWITCH / WIRING DIAGRAM A wall switch must be installed in a convenient location for the light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet FIGURE 126 W415-0661 / C / 02.20.08 A 20’ length of millivolt wire is connected to the gas valve for the light wall switch.
RECEPTACLE WIRING DIAGRAM FIGURE 127 W415-0661 / C / 02.20.
OPERATION BGD36CF & BGD42CF Purge all gas lines with the glass door of the fireplace removed or opened. Assure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.
OPERATION BGD36CFG FOR YOUR SAFETY READ BEFORE OPERATING ! WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR. C.
ADJUSTMENTS PILOT BURNER ADJUSTMENT EXCLUDING BGD36CFG BGD36CFG VENTURI ADJUSTMENT FIGURE 132 Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. FIGURE 128 The alternate access is to remove the glass, glass ember tray and burner from the fireplace and then adjust the air shutter.
FLAME ADJUSTMENT Turn clockwise to increase flame height FLAME ADJUSTMENT KNOB IH LO FIGURE 134 For BGD36CFG For BGD36CF and BGD42CF BGD36CF FLAME CHARACTERISTICS It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the figures shown. If any flames appear abnormal call a service person. 3/8” - 1/2” FIGURE 136 FIGURE 135 BGD42CF FLAME CHARACTERISTICS It is important to periodically perform a visual check of the pilot and the burner flames.
COMMON REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following information: 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER 4. DESCRIPTION OF PART 5. FINISH 6. TOP OR REAR VENT ! * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED.
BGD42CF REPLACEMENTS BGD42CF COMPONENTS: 89 89 90 91 92 93 94 95 96 97 98 99* 100 100 101 102* W455-0019 W455-0003 W010-0864 GL-641 W135-0198 W135-0201 W135-0203 W135-0199 W135-0200 W010-1819 W010-1778 W500-0205 W585-0138 W655-0222 W185-0020 W550-0002 #43 NATURAL GAS ORIFICE #54 PROPANE GAS ORIFICE PAN BURNER LOG SET BACK LOG (#1) LEFT CROSSOVER LOG (#4) RIGHT CROSSOVER LOG (#5) SMALL LEFT LOG (#2) SMALL RIGHT LOG (#3) BLACK DOOR C/W GLASS FIRESTOP SPACER RESTRICTOR PLATE VENT HEAT SHIELD, TOP PIECE VE
W415-0661 / C / 02.20.
BGD36CFG TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION - Module Verify the "S" wire for the sensor and the "I" wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly. Verify no loose connections, electrical shorts in the wiring or ground out to any metal object. Turn the ON/OFF switch to the "OFF" position.
BGD36CFG TROUBLE SHOOTING GUIDE SYMPTOM Pilot lights Stops sparking / pilot remains lit but burner will not turn on PROBLEM TEST SOLUTION - Wiring / Connection Inspect all wires, ensure good tight connections. Verify that all wiring is installed exactly as specified. - Wiring harness Inspect the wiring harness, and verify the harness is tightly connected to the module. Verify that you have 7 wires and they are connected in the right order.
BGD36CF / BGD42CF TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN. SYMPTOM PROBLEM Main burner goes out; pilot stays on. Pilot flame is not large enough or not engulfing the thermopile Thermopile shorting Main burner goes out; pilot goes out. Pilot goes out when the gas knob is released.
BGD36CF / BGD42CF TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Flames are consistently too large or too small. Carboning occurs. Unit is over-fired or under-fired. - check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI".
