$10.00 W415-0666 / 01.28.08 W415-0666 / 01.28.
TABLE of CONTENTS PG 2-5 Control Panel Removal Glass/Door Replacement Bowl and Burner Removal Blower Replacement Decorative Panel Removal Battery Replacement Night LightTM Replacement INTRODUCTION Warranty Fireplace Dimensions Installation Overview General Instructions General Information Care of Glass 6-11 22-23 VENTING OPERATION General Transmitter Layout Fireplace Operation Hand Held Remote Operation Temperature Display Room Thermostat Smart Thermostat Flame Height Fan Speed Child Proof Function
® ® ® ® The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.
FIREPLACE DIMENSIONS FIGURE 1 58" 46" 17 3/4" 37 5/8" 4" DIA. 7" DIA. 1 21" 22 /8" 5" 2" 24" 28" 7 8 7/8" 13 /8" 7 /8" 14" GAS INLET 28" INSTALLATION OVERVIEW FIGURE 2 W415-0666 / 01.28.
GENERAL INSTRUCTIONS This gas fireplace should be installed and serviced by a qualified installer to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. • The appliance off valve must be a “T” handle gas cock.
VENTING VENT LENGTHS For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.
ELBOW VENT LENGTH VALUES DEFINITIONS for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03(total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet 1° 15° 30° 45° 90°* Feet 0.03 0.45 0.9 1.35 2.7 Inches 0.5 6.0 11.0 16.0 32.
HORIZONTAL TERMINATION V1 = H1 = = H2 HR = HO = ft HT = HT + VT= when (HT) > (VT) Simple venting configuration (only one 90° elbow) FIGURE 7 See graph to determine the required vertical rise VT for the required horizontal run HT. VT = 6 ft 3 ft 5 ft H1 + H2 = 3 + 5 = 8 ft .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7 HR + HO = 8 + 2.7 = 10.7 ft 10.7 + 6 =16.7 Formula 1: HT < 4.2 VT Formula 2: 10.7 < 25.2 HT + VT < 24.75 feet 16.7 < 24.75 4.2 VT = 4.2 x 6 = 25.
VERTICAL TERMINATION when (HT) < (VT) Example 4: FIGURE 10 FIGURE 11 90° V3 90° V1 H1 V2 H2 90° 90° See graph to determine the required vertical rise VT for the required horizontal run HT. REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT .
VERTICAL TERMINATION when (HT) > (VT) FIGURE 12 90° V1 90° H1 V2 H2 90° V3 90° FIGURE 13 Example 5: Simple venting configurations See graph to determine the required vertical rise VT for the required horizontal run HT. MAXIMUM VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT .
MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 14 GD-301 W415-0666 / 01.28.
INSTALLATION WALL AND CEILING PROTECTION HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required. Use firestop spacer W010-1799 (supplied). VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures. Use firestop spacer W500-0096 (not supplied).
USING FLEXIBLE VENT COMPONENTS FIGURE 19 ! ELBOW SPACERS WARNING Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4” air gap between the liner and the outer liner all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained.
7. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector FIGURE 22c making sure the liner goes into the hole in the terminal. Secure with the three screws 2” AIR INLET provided. BASE 8. Apply a heavy bead of weatherproof caulking 2” CAULKING above the flashing. NOTE: STORM COLLAR Maintain a minimum 2” space between the air inlet WEATHER SEALANT base and the storm collar.
7. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided. Figure 22c 8. Apply a heavy bead of weather-proof caulking 2” above the flashing. NOTE: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal connector and slide down to the caulking.
1" MIN 22 1/2" 44" 10" MIN 29" 62 29" /18" 1" MIN FIGURE 30a-b ! FIGURE 31 WARNING Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. 3 1/2” MAXIMUM 72” MINIMUM ENCLOSURE HEIGHT 14” MINIMUM 1 1/2” MAXIMUM 22 1/2” 58 1/4” 29” GAS INLET 8 7/8” W415-0666 / 01.28.
MINIMUM ENCLOSURE CLEARANCES Minimum clearance to combustible construction from fireplace and vent surfaces: Combustible framing: 0 “ to stand-offs Non-combustible fireplace finishing: 4 “ from the sides of fireplace opening 22 3/8 “ to the top of fireplace opening Combustible fireplace finishing: 0 “ to rear and sides 2” all around the vent pipe 22 1/4 “ recessed depth 72 “ from bottom of unit to enclosure top 72 “ from bottom of unit to ceiling HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around t
MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.
FINISHING DOOR REMOVAL FIGURE 38 Before the glass door can be removed, the optional front must be removed. The glass door is secured to the top front edge of the firebox. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of the door. Next, pivot forward until the top edge of the door clears the front of the fireplace. Next gripping the sides of the door lift the door out from the retainer along the bottom of the door.
SERVICING / REPLACEMENTS OPTIONAL FRONT REMOVAL BOWL AND BURNER REMOVAL 1a. Rectangular Front Removal Pull on the top of the optional front away from the fireplace until the male portion of the latch disengages. Tilt forward slightly and lift from the 2 shoulder screws near the bottom. 1b. Heritage and Wrought Iron Front Removal Turn the head of each turn button from a horizontal position to vertical. (Fig.
DECORATIVE PANEL REMOVAL FIGURE 46 NIGHT LIGHTTM REPLACEMENT Yo u r comes equipped with our Night LightTM. The light has been pre-wired and is controlled from the remote control. If in the event the lamp or lens needs to be replaced, follow the instructions below. Unplug the wire harness / transformer from the FCM (Fan Control Module) box inside the fireplace or turn off the electrical breaker for the fireplace. FIGURE 48 LENSE FRAME TOP EDGES SCREWS FIREBOX TOP BOTTOM EDGES FIGURE 49 1.
OPERATION GENERAL TRANSMITTER LAYOUT FIGURE 53 FIGURE 54 ROOM THERMOSTAT FIGURE 50 The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room. FIREPLACE OPERATION FIGURE 55 1. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). 2. Place the 3 position slider switch in the “Remote” position. 3.
FIGURE 57 FIGURE 58 Flame OFF Flame at level 1 FIGURE 64 FIGURE 65 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of changes to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaces this Icon will disappear.
OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours.
ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Check Pressure Readings: (Fig. 71) Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.
REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following information: 1. 2. 3. 4. 5.
4 10 3 11 9** 1 13 12 2 16 19 5 18 17 20 28 21 22 35 25 24 26 36 23 7 46 56 41 55 47 42 40 44 49 43 W415-0666 / 01.28.
TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN. SYMPTOM PROBLEM Main burner flame Blockage in vent. is a blue, lazy, transparent flame. Incorrect installation. TEST SOLUTION - remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. - ensure correct location of storm collars.
SYMPTOM PROBLEM Pilot burning; no gas Themostat or switch is defecto main burner; gas tive. knob is on ‘HI’; wall Wall switch wiring is defective. switch / thermostat is on. Main burner orifice is plugged. Faulty valve. Pilot goes out while Gas piping is undersized. standing; Main burner is in ‘OFF’ position. No spark at pilot burner Pilot will not light. PILOT BURNER THERMOPILE THERMOCOUPLE Main burner goes out; pilot stays on. Main burner goes out; pilot goes out.
DATE DEALER NAME W415-0666 / 01.28.
NOTES W415-0666 / 01.28.
NOTES W415-0666 / 01.28.
