This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area. APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. PG.18 BILEX485 ! WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE MATERIAL. ! ! DANGER IF YOU SMELL GAS: • Shut off gas to the appliance. • Extinguish any open flame. • Open lid.
Napoleon President’s 15 Year Limited Warranty NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.
! WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • N415-0562-AU Jun 17.20 This gas grill must be assembled exactly according to the instructions in the manual.
Location Locating Your Outdoor Gas Grill It is important when selecting a location for your gas grill to ensure clearances to adjacent combustibles are met. This appliance is intended for installation on an outdoor patio or in your yard. ‘This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
General Information This gas grill is certified for outdoor use and should be installed to conform to local codes. Check gas type and specifications located on the rating plate of the grill. ! Universal Liquefied Petroleum Gas Cylinder Specifications WARNING! If these instructions are not followed exactly, a fire causing death or serious injury may occur.
BUILT IN UNIVERSAL LIQUEFIED PETROLEUM GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. A flexible metal connector is included to simplify the installation of the unit. Connect this flexible metal connector to the flare fitting with 3/8” SAE 45O Flare Inlet Connection (5/8-18 UNF thread) on the end of the manifold. Connect the other end of the connector to the supplied bottle regulator.
BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. A flexible metal connector is included to simplify the installation of the unit. Connect this flexible metal connector to the flare fitting (3/8” SAE 45O Flare Connection 5/8-18 UNF thread) Connect the other end of the connector to the supplied gas regulator.
Lighting Instructions Lights ! ! www.napoleon.com Left Burner Rear Burner Centre Burner Right Burner Lighting Hole Off Position WARNING! Open lid. WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Burner Lighting Rear Burner Lighting (Rotisserie Burner) (if equipped) Side Burner Lighting (If equipped) 1. Open grill lid. 1. Open grill lid. 1. Open side burner cover. 2. Push and turn any main burner knob slowly to the ’hi’ position.
Cooking Instructions Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour. Main Burner Use: When searing foods, the lid must be kept open and the burners can be set to high.
Infrared Heat Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using mainly infrared energy. This is a form of electro-magnetic energy with a wavelength just greater than the red end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir William Herschel who dispersed sunlight into its component colors using a prism.
Infrared Grilling Chart Food Control Setting Cooking Time Helpful Suggestions Steak 1 in. (2.54cm) thick High setting 2 min. each side. 4 min. – Rare High setting 2 min. each side then medium setting. 6 min. – Medium High setting 2 min. each side then medium setting. 8 min. – Well done When selecting meat for grilling, ask for marbled fat distribution. The fat acts as a natural tenderizer while cooking and keeps it moist and juicy. High setting 2 min. each side. 4 min.
Cleaning Instructions WARNING! Always wear protective gloves and safety glasses when servicing your grill. ! WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where cleaning solutions will not harm decks, lawns, or patios. Do not use oven cleaner to clean any part of this gas grill.
Maintenance Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. At all times keep the gas grill area free from combustible materials, gasoline and other flammable vapors and liquids. Do not obstruct the flow of ventilation and combustion air. Keep the cylinder enclosure ventilation openings (located on the cart sides and at the front and back of the bottom shelf) free and clear from debris.
to clean them. Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to enlarge the holes.
Troubleshooting Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For Universal Liquefied Petroleum Gas - improper lighting procedure. Ensure lighting procedure is followed carefully. All gas grill valves must be in the off position when the tank valve is turned on. Turn tank on slowly to allow pressure to equalize. See lighting instructions. For natural gas - undersized supply line. Pipe must be sized according to installation code.
Problem Possible Causes Solution Humming regulator. Normal occurrence on hot days. This is not a defect. It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill. Humming regulators will not be replaced. Burners will not cross light each other. Dirty or corroded cross light brackets. Clean or replace as required. “Paint” appears to be peeling inside lid or hood. Grease build-up on inside surfaces. This is not a defect.
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) For replacement parts and warranty claims, contact the Napoleon dealer where the product was purchased. Before contacting the dealer, check the Napoleon Grills Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleon.com.
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly. Getting Started 1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components packed inside.
BUILT-IN UNIT OPENING DIMENSIONS MODEL OPENING DIMENSIONS NOTES W D H BILEX485 29 3/4” 756mm 21 3/8” 543mm 8 7/8” 225mm WITHOUT ZERO CLEARANCE LINER BI-3323-ZCL SIDE BURNER 12 3/4” 324mm 16 1/2” 419mm 4 1/2” 114mm OPENING OF AT LEAST 5 SQ (32cm2) IN MUST BE PROVIDED FOR COMBUSTION AIR FOR SIDE BURNER. ! ! WARNING! This grill is designed for installation in a built-in enclosure constructed of combustible materials when installed with zero clearance liner Part No.
BUILT-IN UNIT OPENING DIMENSIONS MODEL OPENING DIMENSIONS BILEX / BIP / BIPRO500 WITH ZERO CLEARANCE LINER BI-3323-ZCL NOTES W D H 33 ” 840 mm 22 9/16” 573 mm 9 1/16” 230 mm D KNOCK OUT � 2 1/2”x COMB USTIB LE O R NON COMB MATE USTIBLE R ALLOW IAL ED 2 1/2” 5” (12 7 mm ) CUT O AS RE PENINGS E L EC T Q U I R E D F OR RICA CONN L AND GA EC T I O S N S. � 34”(864mm) RECOMMENDED WARNING! A propane tank cannot be stored below the gas grill. www.napoleon.com N415-0562-AU Jun 17.
BILEX485 BUILT-IN INSTRUCTIONS 6 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) This grill is designed for masonry, NON-COMBUSTIBLE enclosures only and must be installed and serviced by a qualified installer to local codes. 1. Attach side mounting brackets to each side of the grill using #1/4-20 x 3/8” screws (N570-0073). 2. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of the rear trim. 3.
! Install batteries as illustrated. Plug wire from LED (lights) located underneath control panel into wire from battery pack. Ensure wires do not come in contact with the bottom of the grill. The battery pack module must be mounted inside the enclosure, at least 8 inches (20cm) below the bottom of the drip pan, to prevent the module from overheating. Ensure wires and module do not interfere with drip pan removal. 1 2 4 Drip Pa n 3 www.napoleon.com N415-0562-AU Jun 17.
IM-UGC500 x2 x2 N570-0038 (1/4”-20 X 1/2”) N450-0008 (1/4”-20) 1 N415-0562-AU Jun 17.20 www.napoleon.
x4 (Pre-installed at factory.) N570-0087 (1/4” -20 X 7/8”) COUNTER TOP REQUIRED. (NOT INCLUDED) IM-UGC500 www.napoleon.com N415-0562-AU Jun 17.
FOLD TABS OVER TO SECURE GLASS IN PLACE. N415-0562-AU Jun 17.20 www.napoleon.
Rotisserie Kit Assembly Instruction (optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. Label provided www.napoleon.com Peel the backing off the supplied warning label and apply it where it is visible when operating the grill. N415-0562-AU Jun 17.
Leak Testing Instructions ! ! WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
Parts List Item Part # Description 1 N135-0042-GY1HT left side lid casting x 2 N135-0043-GY1HT right side lid casting x 3 N335-0042L-M02 stainless steel lid insert x 4 N585-0078 lid heat shield x 5 N570-0091 1/4-20 x 1/2” screw x 6 N010-0742 lid handle x 7 N385-0307-SER NAPOLEON logo x 8 N450-0044 logo clips x 9 N510-0013 black silicone lid bumper x 10 N080-0287-GY1HT lid handle cover x 11 N570-0019 #10-24 x 1/4” screw x 12 N570-0015 lid pivot screw x
Parts List Item Part # Description 37 N305-0057-M01 sear plate x 38 N305-0058 cooking grid x 39 N520-0023 warming rack x 40 N475-0301-M02 rotisserie mount x 41 N010-0843 drip pan x 42 N585-0044 heat shield drip pan x 43 N715-0084-M02 rear trim x 44 N080-0216-M02 bracket unit mount x 45 N080-0309 glass mount x 46 N300-0006 infrared glass x 47 N010-0499 infra red burner x 48 N080-0207-M01 support bracket infra red burner x 49 N215-0007-M01 bracket infra
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N415-0562-AU Jun 17.20 www.napoleon.
Napoleon products are protected by one or more U.S. and Canadian and/or foreign patents or patents pending. www.napoleon.
