Installation Manual

2
EN
W415-1328 / A / 01.05.16
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 7
2.5 SHIPPING BRACKET 8
3.0 DIRECT VENTING - MODEL GDS60-1 9
3.1 VENTING LENGTHS AND COMPONENTS 10
3.2 TYPICAL VENT INSTALLATIONS 11
3.3 SPECIAL VENT INSTALLATIONS 13
3.3.1 PERISCOPE TERMINATION 13
3.3.2 CORNER TERMINATION 13
3.4 VENT TERMINAL CLEARANCES 14
3.5 VENTING APPLICATION FLOW CHART 15
3.6 DEFINITIONS 16
3.7 ELBOW VENT LENGTH VALUES 16
3.8 TOP EXIT HORIZONTAL TERMINATION 17
3.9 TOP EXIT HORIZONTAL TERMINATION 18
3.10 REAR EXIT HORIZONTAL TERMINATION 19
3.11 TOP OR REAR EXIT VERTICAL TERMINATION 21
4.0 INSTALLATION PREPARATION - MODEL GDS60-1 23
4.1 ORIFICE REPLACEMENT 23
4.2 CHANGING A TOP VENT TO A REAR VENT 24
5.0 INSTALLATION 25
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25
5.2 WALL AND CEILING PROTECTION 26
5.2.1 HORIZONTAL INSTALLATION 26
5.2.2 VERTICAL INSTALLATION 27
5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 28
5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 29
5.3 APPLIANCE VENT CONNECTION - MODEL GDS60-1 30
5.4 VERTICAL THROUGH EXISTING CHIMNEY 31
5.5 MOBILE HOME INSTALLATION - MODEL GDS60-1 32
5.6 GAS INSTALLATION 32
5.7 OPTIONAL WALL SWITCH 32
5.8 NATURAL VENT SPECIFICS - MODEL GS60-1 33
5.8.1 CHIMNEY INSTALLATION 33
5.8.2 INSTALLING NATURAL VENT 34
5.8.3 NATURAL VENT 34
5.8.4 COMBUSTION AIR 34
5.8.5 ADDING VENT SECTIONS 35
5.8.6 INSTALLING FLASHING AND STORM COLLAR 36
6.0 FINISHING 37
6.1 FRONT CAST REMOVAL 37
6.2 SAFETY BARRIER INSTALLATION AND REMOVAL 37
6.3 GLASS DOOR INSTALLATION AND REMOVAL 38
6.4 BATTERY HOUSING INSTALLATION 40
6.5 GLASS / DOOR REPLACEMENT 40
6.6 LOG PLACEMENT 41
6.7 LOGO PLACEMENT 42
6.8 SWITCH AND BRACKET INSTALLATION 42
7.0 OPTIONAL BLOWER INSTALLATION 43
8.0 WIRING DIAGRAM 44
9.0 OPERATION 45
9.1 OPERATING INSTRUCTIONS 45
9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 46
9.3 LIGHTING INSTRUCTIONS 46
9.4 ANTI CONDENSATION SWITCH 46
10.0 ADJUSTMENT 47
10.1 PILOT BURNER ADJUSTMENT 47
10.2 VENTURI ADJUSTMENT 47
10.3 FLAME CHARACTERISTICS 48
10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60-1 48
11.0 MAINTENANCE 49
11.2 CARE OF GLASS 50
11.1 ANNUAL MAINTENANCE 50
12.0 REPLACEMENTS 51
13.0 OVERVIEW 52
14.0 ACCESSORIES 53
15.0 VALVE TRAIN ASSEMBLY 54
16.0 VENTING 55
17.0 TROUBLESHOOTING 56
18.0 WARRANTY 59
NOTE: The camera icon indicates video tutorials are available as additional reference, visit
http://www.napoleonfi replaces.com/category/product-support/support-centre/