Installation Guide

W415-0702 / 10.30.08
2
TABLE OF CONTENTS
1.0 INTRODUCTION 4
1.1 WARNINGS & SAFETY PRECAUTIONS 4
1.2 WARRANTY 6
1.3 DIMENSIONS 7
1.3.1 NPS45 7
1.3.2 NPI45 COMPLETE WITH NI800 FLASHING 7
1.3.3 NPI45 COMPLETE WITH AK9 ADAPTER AND CISK FLASHING 8
1.3.4 NPI45 COMPLETE WITH AK8 ADAPTER AND GICSK FLASHING 9
1.4 INSTALLATION OVERVIEW 10
2.0 GENERAL INFORMATION 11
2.1 PELLET QUALITY 11
2.2 HEATING SPECIFICATIONS 12
2.3 SPECIFICATIONS 12
2.4 SAFETY FEATURES 12
2.5 EPA COMPLIANCE 12
3.0 INSTALLATION PLANNING 13
3.1 HEATER PLACEMENT 13
3.2 INSTALLATION OPTIONS 13
3.3 FLOOR PROTECTION REQUIREMENTS 13
3.4 OUTSIDE AIR 14
3.5 MOBILE HOME 14
4.0 GENERAL VENTING 15
4.1 TYPE OF VENT 15
4.2 INSTALLING THE PELLET VENT 15
4.3 VENTING THE PELLET HEATER 15
4.4 PELLET VENT TERMINATION 15
4.5 MINIMUM AIR TERMINAL LOCATION CLEARANCES 16
4.6 STOVE VENTING INSTALLATION EXAMPLES 17
4.6.1 ALCOVE INSTALLATION 17
4.6.2 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION 17
4.6.3 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION 18
4.6.4 MINIMUM INSIDE VERTICAL CLEARANCES 18
4.6.5 CLASS A CHIMNEY RETROFIT 19
4.6.6 HEARTH MOUNT INSTALLATION 19
4.6.7 INSTALLATION INTO A MASONRY HEATER 20
5.0 STOVE INSTALLATION 21
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 21
5.1.1 STRAIGHT INSTALLATION 21
5.1.2 CORNER INSTALLATION 21
6.0 INSERT INSTALLATION 22
6.1 MASONRY HEATER INSTALLATION 22
6.2 FACTORY BUILT (METAL) HEATER INSTALLATION 23
6.3 INSTALLATION INTO A COMBUSTIBLE ENCLOSURE 24
6.3.1 FRAMING 24
6.3.2 MINIMUM ENCLOSURE CLEARANCES 25
6.3.3 MINIMUM CLEARANCE TO COMBUSTIBLES 25
6.3.4 MINIMUM MANTEL CLEARANCES 26
6.3.5 REAR TO TOP VENT CONVERSION INSTRUCTIONS 26
7.0 INSERT FINISHING 27
7.1 FLASHING INSTALLATION 27
7.2 TRIVET INSTALLATION 27
7.3 INSTALLING VIEWING DOOR 28
8.0 OPERATING INSTRUCTIONS 28
8.1 PROPER PELLET LOADING 28
8.2 PRE-START CHECK 28
8.3 LIGHTING HEATER MANUALLY 29
8.4 LIGHTING INSTRUCTIONS 29
8.5 CONTROLS 29
8.5.1 CONTROL ADJUSTMENTS 30
8.6 INSTALLING A THERMOSTAT 31
9.0 GENERAL MAINTENANCE 32
9.1 DAILY (WHENEVER USING THE HEATER) 32
9.1.1 OPEN MAIN VIEWING DOOR 32
9.1.2 DISPOSAL OF ASHES 32
9.1.3 INSPECT THE BURN POT 32
9.1.4 CLEANING GLASS DOOR 32
9.1.5 CARE OF PLATED PARTS 32
9.1.6 CLEANING THE HEAT EXCHANGER TUBES 33