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4 4 4 4 5 3. WIRING AND INSTALLATION PROCEDURES 3.1 System wiring diagrams 4.LOCATION SELECTION 5. TOWER 6.1 SINGLE WIND GENERATOR 6.2CONTROLLER WIRING 6.3 INSTALLATION OPERATION 6.4 ATTACHING TO POLE 6.5 STEP-BY-STEP INSTRUCTION 7. WARRANTY POLICY 7.1 ELEVATION 8.
Connect the 3 wires coming from the Wind Turbine to the AC Input terminal on the Charge Controller in any order.
4mm hex key wrench (included) 5mm hex key wrench (included) 8mm hex key wrench (included) Power cables (not included): #12 AWG (American Wire Gage) stranded. Batteries (not included) Steel Pipe: 1 1/2", Schedule 40 steel pipe (Actual OD 1.
Precheck NOTE: Do not connect to the battery. Spin rotor shaft slowly with your fingers while at the same time connecting and disconnecting the DC OUTPUT's positive and negative wires. With the wires connected, the rotor shaft should become more difficult to rotate. With the wires disconnected, it should spin freely.
4. LOCATION SELECTION To ensure good performance from the Wind Generator, it is important that care is taken in the site of the machine. Buildings, trees and rocky outcrops etc. disrupt the smooth flow of wind creating a “Wind Shear” with the wind velocity nearer the ground being slower than that higher up. Turbulence is also created by these obstructions.
The Wind Generator should be mounted on a tower a minimum of 25' (8 meters) above any surrounding objects within a 500' (150m) radius. If this is not possible, then place it as high as you can. If this is a roof top installation, it is important there are no objects around the structure that may block the wind. 5. TOWER Great care should be taken in the selection and preparation of the wind generator's tower, as this is the most difficult and crucial aspect of the entire installation.
6.1. Single wind generator See Diagram below for further wiring information W ind T urbine G enerator The controller Indicator Lamp Mode Lamp Normal mode No light LED reading 0. 0. Normal mode Solid Green Current power Normal mode Flashing red Normal mode Solid red Stop mode Solid red 0. 0. 0. 0.
6.2 CONTROLLER WIRING Do not connect positive to negative and negative to positive, or else will damage the controller! + Red is for positive. - Black is for negative. Note: 3 red wires from turbine can be placed in any order to controller AC input terminals AC input - DC output + Break Output Power(watt) Protection Charge Release CONTROLLER MUST BE NO FARTHER THAN 5 FEET DISTANCE FROM BATTERY.
For more information about some very economical tower kits for the wind generator, please refer or purchase them from your dealer or distributor. 6.3 INSTALLATION OPERATION Choose a calm day and have someone available to help during the installation process. NOTE: THE BLADE EDGES ARE SHARP. PLEASE HANDLE IT CAREFULLY. NOTE: DO NOT install the blade assembly until the body is mounted on the tower.
6.5 Step-by-step instructions 1).Ensure the voltage systems of the wind generator and the battery bank are the same. Prepare the appropriate wires. 2).Run the wire through the pipe and drag the wires near to the batteries (Do not connect to the battery), strip the insulation back from each set of wires. 3).Connect the Wind Generator to the wires and insulate the connections using either heat shrink tubing or a quality electrical tape. 4).
6).Place one of the blades on the hub socket and insert one of the M6-15 socket head cap screws. Place a plastic disk on the end of the screw, then place self-locking nut (M6) and tighten it with the 5mm hex key to 8-10 foot lbs. (10.5-13.5 N.m). Repeat this procedure on all three blades. M6-22 Screw ( 6 ) M6 Nut ( 6 ) 7). Remove the M16 nut from the rotor shaft. Slide the blades assembly onto the rotor shaft and place the nut on the shaft. DO NOT press the rotor shaft into the body.
9) Place the nose cone over the center line of the blades assembly and snap the nose cone into place. Carefully check it is secure by firmly pulling on and be sure all three edges are catch. Don't worry if the nose cone missing, it will not affect the performance of the wind generator. Nose Cone 9) Before attaching the wiring to the battery, make sure that: a.All wires connect to controller ok. b.The controller stop switch is in the “Stop” or shorted position. c.
10)Carefully raise the tower and secure base and/or guy cables. Caution: Ensure That The Tower Is Vertical So That The Wind Generator Can Yaw (turn Into The Wind) Properly. CONGRATULATIONS! You have completed the installation process now. 7. Warranty policy proof of purchase is required(Receipt) 7.1 ELEVATION An important fact to keep in mind is elevation. The higher a Wind Generator is from sea level, the lower the air density. Air density is directly proportional to the output of your Wind Generator.
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