User's Manual Part 3

INSTALLATION ROI-S05750
2-104
Chart 2-23 D-Sub High Density Crimp Contacts
Assembly
The following explains how to assemble high density crimp contacts used
for HARTING hand crimp tool as an example.
Step 1. Strip the jacket for 2.5 −0/+0.5 mm
as shown left and check if stranded wire
is not damaged
,
Step 2. Place the handles in the open
position as shown left,
Jacket
Stranded wire
2.5 −0/+0.5 mm
Step 3. Select the suitable chamber for
the selected wire,
Step 7. Take out the crimped contacts
from the chamber. Check if it
should not be scratched or
transformed.
Step 4. Insert contact in the selected
chamber,
Applicable wire size : 0.14 - 0.22 mm
2
(AWG26 - 24),
stranded, maximum insulation: φ 1.38 mm
Crimp Tool
(09 88 999 0596)
Note: When the handles are in close position, squeeze handles completely until safety ratchet is
released.
Jacket
Chamber for 0.22 mm
2
(AWG 24)
Chamber for 0.14 mm
2
(AWG 26)
Indication of the part number
Step 5. Insert the prepared wire in the
contact,
Step 6. Squeeze the handles together
completely until the safety ratchet
clicks to open,
Stamped male contacts : 09 56 000 8175 (Level S4),
High density male connectors : 09 56 300 5601 (#44)
Crimping/inserting contacts process