ASSEMBLY & OPERATING INSTRUCTIONS 300 400 500 600 200 100 700 8 00 Model: 720-0439 FOR PROPANE GAS USE ONLY FOR OUTDOOR USE ONLY J19Y06P-1 PLEASE CONTACT 1-866-984-7455 FOR ASSISTANCE ABOUT ASSEMBLY OR GRILL OPERATION DO NOT RETURN TO THE PLACE OF PURCHASE
MESSAGE TO OUR CONSUMERS Thank you for selecting our stainless steel gas grill. Because this appliance contains features which may not be found on other grills, we recommend that you read this entire booklet before your first use. Keep it in a handy place as it has answers to questions that may occur during future use. Read this booklet carefully and be sure your gas grill is properly assembled, installed and maintained.
TABLE OF CONTENTS SECTION ONE Table of Contents & Importance Precautions--------------------------------------1-2 Placement of the Grill--------------------------3 SECTION FIVE Trouble Shooting-----------------------------21-24 Exploded View--------------------------------25 Part List-----------------------------------------26-27 Ordering Parts & Grilling Hints------------28 SECTION TWO Assembly Instructions-----------------------4-7 SECTION SIX To Match Light The Grill----------------------8 Grill Cooki
PRECAUTIONS WARNING Do not try to light this appliance without first reading the “LIGHTING INSTRUCTIONS” section in this manual. TESTED IN ACCORDANCE WITH ANS Z21.58a •CSA 1.6a-2006 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES. THIS GRILL IS FOR OUTDOOR USE ONLY. Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54, OR CSA B149.
PRECAUTIONS DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART. NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART. Moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill rack. Never let clothing, kitchen mitten or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled.
PRECAUTIONS Do not use the grill for cooking excessively fatty meats or products which promote flareups. Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas. THIS UNIT IS FOR OUTDOOR USE ONLY. Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such as gasoline or charcoal lighter fluid.
ASSEMBLE INSTRUCTIONS ASSEMBLY INSTRUCTIONS PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP. TOOLS REQUIRED: (1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED STEP 1: A. The screws used to attach the side shelf are already screwed into the left panel (see the figure below). Remove the screws from the left panel, align with the holes in the side shelf, and then re-screw into the holes on the left panel of the grill. B.
ASSEMBLY INSTRUCTIONS STEP 2: Side Burner Assembly A. Push valve into side burner control panel. Insert screws from the front side of control panel and tighten. 300 400 500 600 2 00 100 700 800 B. Push the side burner control knob into the valve steam and tighten it using the Allen Wrench. 30 0 4 00 50 0 600 200 1 00 7 00 800 C. Insert valve venturi into the side burner and tighten securely using an adjustable wrench. 300 400 500 600 200 100 700 800 D. Connect ignition wire with valve.
ASSEMBLY INSTRUCTIONS STEP 3: Battery is inserted for the rotisserie burner. To install the battery, turn the ignition button cap counterclockwise and remove it. Replace the ignition button cap after the battery is installed.
ASSEMBLY INSTRUCTIONS STEP 4: Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Open the door and pull out the tray, place the gas tank cylinder in the tank tray , then use retention kit that showed as below diagram to secure the tank cylinder . Make sure tank is leveled with bottom panel for proper vapor withdrawal.
ASSEMBLY INSTRUCTIONS STEP 5: The screws for rotisserie drive motor bracket are attached to the motor bracket. Remove the screws and install the rotisserie motor bracket as shown in the figure below. Assemble the rotisserie skewer as shown in the figure below.
TO MATCH LIGHT THE GRILL 1. If the burner will not light after several attempts then the burner can be match lit. 2. If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible. Insert a lit extended match or lighter through the cooking grids to the burner. Press the control knob and rotate left to the HI setting, continue to press the knob until the burner ignites.
GAS HOOK-UP NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE REGULATOR/HOSE ASSEMBLY SUPPLIED WITH THIS OUTDOOR GAS APPLIANCE. This is a liquid propane configured grill. Do not attempt to use a natural gas supply. Total gas consumption (per hour) of this stainless steel gas grill with all burners on “IGNITE/HI”: Main burner Side burner Sear Burner Rear burner Total 30,000 Btu/hr 12,000 Btu/hr 15,000 Btu/hr 10,000 Btu/hr 67,000 Btu/hr L.P. TANK REQUIREMENT A dented or rusty L.P.
GAS HOOK-UP 5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition. 6. Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed.
LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.
CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. The gas must be turned off at the supply cylinder when the unit is not in use. If the appliance is stored indoors, the cylinder must be disconnected and removed from the appliance.
OPERATING INSTRUCTIONS GENERAL USE OF THE GRILL AND ROTISSERIE Each main burner is rated at 10,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. Above the burners are stainless steel radiant (flame tamer). The igniter knobs are located on the lower center portion of the valve panel. Each rotary igniter is labeled on the control panel. USING THE GRILL Grilling requires high heat for searing and proper browning.
OPERATING INSTRUCTIONS CAUTION: PLEASE TAKE OFF THE WARMING RACK WHEN USING THE ROTISSERIE BURNER. THE HIGH HEAT COMING FROM THE ROTISSERIE BURNER MAY CAUSE THE WARMING RACK TO BEND. GRILL LIGHTING INSTRUCTIONS WARNING: IMPORTANT! TO LIGHT THE GRILL BURNER: BEFORE LIGHTING… Make sure all knobs are “OFF” then turn on the gas supply from the LP tank. Always keep your face and body as far from the grill as possible when lighting. Inspect the gas supply hose prior to turning the gas “ON”.
GRILL LIGHTING INSTRUCTIONS WARNING: Always keep your face and body as far away from the burner as possible when lighting. TO LIGHT THE SIDE BURNER To light the side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counterclockwise to the “IGNITE/HI” position. If the burner does not light, turn the control knob to “OFF”. If the smell of gas is detected and the igniter is not functioning, immediately turn the control knob “OFF”.
GRILL LIGHTING INSTRUCTIONS J19Y06P-1 16
GRILL LIGHTING INSTRUCTIONS FLAME CHARACTERISTICS Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air.
LIGHTING ILLUSTRATION Main & Side Burner Lighting Illustration Rotisserie Burner or Searing Burner Lighting Illustration Step 1. Make sure the Lid is open Step to light the Rotisserie Burner : Push and turn the rotisserie knob to “ON” position and hold for 3-4 seconds then push electronic ignition button at the same time, until burner is lit. Step 2. Push and turn main or side burner knobs to “HI” position. Pilot torch will light. Hold for 3-4 seconds until burner is lit.
CARE AND MAINTENANCE STAINLESS STEEL MAIN GRILL BURNER CLEANING The grill is made from non-rusting and non-magnetic stainless steel. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.
CARE AND MAINTENANCE HOW TO REPLACE MAIN BURNER Step 1. Insert the burner onto the orifice. STAINLESS STEEL : There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain. BURNER GRATE: The top burner grate is stainless steel.
TROUBLE SHOOTING SPIDER AND INSECT WARNING!!! Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
TROUBLE SHOOTING PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for casseroles or other foods that require slow cooking.
TROUBLE SHOOTING --Cover may be incorrect for your grill. It may be a tight fit. Ensure the cover correct length for your grill. Measure it left to right. Compare to the grill’s measurement. --Compare the location and size of the hood portion of the cover to your grill. --Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room. PROBLEM SOLUTION When I light the grill it does not flame immediately .
TROUBLE SHOOTING Rotisserie motor will not turn --Check the voltage at the outlet. --If an extension cord is required, ensure it is a 16 gauges, grounded cord. --Ensure the on/off switch is on. --Ensure the load does not exceed the 40 pounds operational capacity. --Ensure the spit is fully inserted in the motor. --Ensure there is no encumbrance or drag. Grill only heats to 200-300 degrees. --Ensure the temperature gauge is functioning properly.
EXPLODED VIEW 01 02 300 400 500 600 200 03 100 700 800 04 05 06 83 04 08 86 07 84 82 81 79 09 76 10 18 13 14 77 72 20 16 17 71 71 70 69 67 11 21 68 12 15 66 23 24 25 78 74 73 75 19 22 85 26 27 65 29 30 31 28 60 59 58 57 32 64 56 63 62 33 61 34 35 43 33 38 55 41 39 54 53 39 42 41 40 35 36 35 50 44 25 48 45 25 37 35 49 52 51 46 47 J19Y06P-1 25
PARTS LIST REF# DESCRIPTION QTY REF# DESCRIPTION QTY 1 Main Lid 1 27 Utility Drawer Slide, Right 1 2 Main Lid Screw 2 28 Side Shelf, Left B 1 3 Main Lid Screw Cover 2 29 Side Shelf, Left A 1 4 Logo 1 30 Side Shelf Trim Panel,Left 1 5 Main Lid Handle Heat Insulating Spacer 2 31 Side Panel, Left 1 6 Temperature Gauge 1 32 Front Trim Panel, Left 1 7 Main Lid Handle 1 33 Swivel Caster with Brake 2 8 Grease Slide Panel, Top 1 34 Cart Frame , Front 1 9 Main
PARTS LIST REF# DESCRIPTION QTY REF# DESCRIPTION QTY 53 Side Burner Ring 1 71 Rotisserie Handle 1 54 Side Burner Igniter wire 1 72 Key Washer 2 55 Side Burner bowl Assembly Frame A 1 73 Shaft Collar 1 56 Side Burner Bowl Assembly Frame B 1 74 Rotisserie Burner Flex Gas 1 57 Side Burner Bowl Assembly Fire Box 1 75 Rotisserie Orifice w/Brass Elbow 1 58 Side Burner Cooking Grate 1 76 Rear Baffle 1 59 Side Burner Lid 1 77 Rotisserie Burner 1 60 Side Burner Lid Hi
ORDERING PARTS IMPORTANT HOW TO ORDER REPLACEMENT PARTS To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on page 24. The following information is required to assure getting the correct part. • Gas grills model number (see data sticker on grill). • Part number of replacement part needed. • Description of replacement part needed. • Quantity of parts needed. To obtain replacement parts, contact customer service 1-866-984-7455.
GRILL COOKING CHART FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCTIONS AND TIPS VEGETABLES Slice.Dot with butter or margarine Wrap in heavy-duty foil.Grill,turning occasionally Fresh Beets Medium 12 to 20 minutes Carrots Grill,turning once.Brush Occasionally With melted butter or margarine Turnips Onion 1/2 inch slices Medium 8 to 20 minutes Wrap individually in heavyDuty foil.Grill,rotating Occasionally.
GRILL COOKING CHART WEIGHT OR FOOD THICKNESS FLAME SIZE APPROXIMATE SPECIAL INSTRUCTIONS TIME AND TIPS Tenderloin, Porterhouse, Remove excess fat from edge. Slash T-Bone, Sirloin remaining fat at 2-inch intervals. Rare Medium Well-done 1 inch High 8 to 14 minutes 1-1/2 inch High 11 to 18 minutes 1 inch Medium to 12 to 22 minutes 1-1/2 inch High 16 to 27 minutes 1 inch Medium 18 to 30 minutes 1-1/2 inches Medium 16 to 35 minutes Grill, turning once.
GRILL COOKING CHART FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCTIONS AND TIPS FISH AND SEAFOOD Grill,turning once.Brush with melted butter,margarine or oil To keep moist. Steaks Halibut 3/4 to 1 inch Salmon Medium to 8 to 15 minutes High Swordfish Whole Catfish 4 to 8 ounces Rainbow trout 4 to 8 ounces Medium to 12 to 20 minutes Grill turning once.Brush with Melted Butter,margarine or oil.
GRILL RECIPE SUGGESTIONS BBQ SALMON TANGY SEAFOOD KABOBS 2 large salmon steaks 1 lb. Large shrimp, shelled & deveined ¾ lbs. sea scallops 2/3 c. chili sauce ¼ c. cider vinegar 2 tbs. Oil Salt & pepper 2 oz. thin bacon slices 2 tbs. Butter 1 tbs. Lemon juice Spring of parsley Lemon wedges Preheat the BBQ. Brush the steaks with oil and season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time. Meanwhile fry the bacon in a pan on the side burner.
GRILL RECIPE SUGGESTIONS Preheat grill. Combine cheese, condensed soup, milk, BBQ sauce, oregano, salt and pepper in a large mixing bowl. Stir in potatoes until well coated. Turn into well buttered1-1/2 quart rectangular baking dish. Cover dish with aluminum foil. Bake covered 25 minutes on medium with the lid of your BBQ grill closed. Remove foil and continue baking 15 minutes longer or until potatoes are tender. Let stand 5 minutes before serving.
GRILL RECIPE SUGGESTIONS CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c. plain nonfat yogurt ½ c. lemon juice 2 tsp. salt ½ tsp. cayenne ½ tsp. black pepper ½ tsp. crushed garlic ½ tsp. grated ginger 1 tbs. corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator. Drain the chicken and spread on the spit running the rod on the fleshier side of the bone. Rotis using the rotisserie burner.
CONVERTING TO NATURAL GAS This Grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered to the grill from removable tanks (LP tanks and their use are covered elsewhere in this manual). If a Natural Gas connection is available, the user may wish to change the gas delivery system to the more permanent Natural Gas supply.
CONVERTING TO NATURAL GAS This grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered to the grill from removable tanks (LP tanks and their use are covered elsewhere in this manual). If a Natural Gas connection is available, the user may wish to change the gas delivery system to the more permanent Natural Gas supply.
INSTRUCTIONS FOR CONVERTING TO NATURAL GAS Tools required for converting from LP to NG Screwdriver + is used for removing the screws 8mm Nut Driver is used for changing the main tube burner orifice Screwdriver - is used for turning the Low/High Flame 14mm Wrench is used for releasing the brass adapter of flex tube 10mm Wrench is used for changing the rear burner orifice Allen Key is used for removing the control knobs 18mm Wrench is used for fixing the side burner orifice nut (Included in package) 6.
GAS CONVERSION Main Tube Burner Conversion Steps 1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the firebox. 2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver. CAUTION! When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread. 3. Insert NG orifice and screw in tightly. 4.Replace tube burners back.
GAS CONVERSION Side Burner Conversion Steps 1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise with 6.1mm Wrench. 2. Insert NG orifice by hand, then secure and turning clockwise with 6.1mm Wrench in tightly.
GAS CONVERSION Rear Burner Conversion Steps 1. Remove the eight screws securing the rear baffle. Then take out the Rear Baffle. 2. Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench. 3. Attach and screw in tightly the NG rotisserie orifice. 4. Replace the Rear Baffle back.
GAS CONVERSION For Main tube burner and Side burner Conversion Only You will need to adjust the High Flame setting screw when converting the barbecue from Propane to Natural Gas. Please follow the steps as detailed below 1. Remove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem. 2.
GAS CONVERSION NG Hose and Regulator Conversion 1. Turn all knobs to OFF, and turn off LP supply, then take off the brass adapter of LP regulator from the manifold with a wrench. 2. Attach the NG regulator to the manifold, and screw tightly with the wrench.
3. Remove NG regulator bracket by unscrew the four 5/32*10mm screws on the right shelf panel and then tight the NG regulator on the NG regulator bracket with two 5/32*10mm screws. 4. Put back the NG regulator bracket back by screw back four 5/32*10mm screws on the right shelf panel and connect the 12’ NG hose to the NG regulator with the wrench.
LIMITED WARRANTY LIMITED WARRANTY MODEL 720-0439 STAINLESS STEEL OUTDOOR GAS GRILL Nexgrill Industries, Inc. warrants to the original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use, it is free from defects in workmanship and materials for the periods specified below. This warranty excludes grills used in rental or commercial applications. There will be a shipping and handling charge for the delivery of the warranty part(s).
