Model JF62/62-2G Owner’s Manual A P P R O VA L S : F O R Y O U R S A F E T Y: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Table of ConTenTs a. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
a. GeneRal InfoRMaTIon a.1 Description The Nieco® Model JF62 (single belt) and JF62-2 (dual belt) automatic broiler features high release convection burners, Patent pending BroilVection™ air system that uses waste heat to greatly reduce energy needs, easy cleaning and a simple and intuitive control package to help eliminate broiling problems and provide the operator with even greater control over the broiling environment.
a.3 service/Technical assistance If you experience any problems with the installation or operation of your broiler, contact your local Authorized Nieco Distributor. Fill in the information bellow and have it handy when calling your authorized service agency for assistance. The serial number is on the broiler rating plate on the side of the unit. Purchased from: Date of Purchase: Model No.: Serial No.: For the name of your local Authorized Nieco Distributor, please call (800) 821-2141.
a.4 Important safety Information (Continued.) In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of your Nieco Automatic Broiler: • • • • • Read and follow all instructions before using this equipment. Install or locate broiler only for its intended use as described in this manual. Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it has been otherwise damaged.
b. InsTallaTIon b.1 Pre-Installation Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and install the parts in their proper location. If there are obvious or concealed damages to any part of the broiler, please contact your freight carrier. The factory warranty does not cover freight damage. b.2 Mounting Follow the mounting instructions if this function is not performed by the installer. b.
b.6 Gas Connection- 1/2” n.P.T. At rated input the gas supply should deliver a minimum pressure of at least 15 mbar (6" water column) at the broiler connection for natural gas. Incoming gas supply pressure must not exceed 50 mbar (14" water column). note: The installation of this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1 including: 1.
b.8 Restraining Device Installation and Use This high strength restrainer is to be used with all moveable (castered) appliances. It fully complies with American Gas Association requirements. References: Z21.69, Z83.11, and Z21.41 with current revisions. Installation is quick and positive. In Canada, device is in accordance with CAN 1-6.9-M70 Quick Disconnect Devices for use with gas fuel, and CAN 1-6.10-88 metal connectors for gas appliances.
C.1 Controls and Indicators C. oPeRaTIon lefT sIDe ConTRol boX 1.Belt Speed Control - Used to set the broil time for the left side meat belt NOTE: Only equipped on the JF62-2 dual belt broiler. 1. RIGHT sIDe ConTRol boX 2. a.Belt Speed Control - Used to set the broil time for the right side meat belt. a b.Load Sensing Control - Used to help stabilize the broiler under load. c. Main On/Off Switch - Turns the broiler on and off. d.
C.2 lighting Procedures PRe-lIGHTInG PRePaRaTIon 1. Broiler is centered under hood and plugged in 2. Gas valve is open when handle is in line (parallel to) the pipe 3. Turn ventilation system on noRMal IGnITIon WaRnInG THe VenTIlaTIon sYsTeM MUsT be on aT all TIMes DURInG bRoIleR oPeRaTIon. oPeRaTInG bRoIleR WITHoUT PRoPeR VenTIlaTIon Is a seVeRe fIRe HaZaRD. The JF62 is equipped with automatic ignition. When the broiler is turned on, a hot surface ignitor turns on 5 seconds before the flow of gas.
C.2 lighting Procedures (Continued.) ManUal IGnITIon 1. Remove the feeder (if equipped) and the grease pan. Turn the MaIn PoWeR sWITCH on. Hold a lighter/match to the first lower burner on the discharge end until the burner lights. Once the first burner is lit, verify that all burners have ignited. C.3 shutdown Procedures PlanneD sHUTDoWn 1. Allow the broiler to run free of any product for 10 minutes. This will burn the chain clean. 3. Wait for 30 minutes for the broiler to cool. 2.
C.4 Control operation IMPoRTanT: THIs bRoIleR Is sHIPPeD WITH faCToRY PReseTs THaT MUsT be CHanGeD. If this is the initial start-up for your broiler, ALL controls must be adjusted to properly broil your product. Follow the steps outlined for calibration and changing preset times to properly set up this broiler. ConTRol oPeRaTIon 1. seTTInG belT sPeeDs Press up arrow to increase broil time; press the down arrow to decrease broil time. After you have set the control the display will be flashing.
D. CleanInG anD DIsasseMblY Turn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning or servicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary for cleaning or moving the broiler, the restraint must be reconnected after the broiler has been returned to its originally installed position. allow to cool for 30 minutes prior to cleaning/disassembly. leave the ventilation system on during cooling.
Cleaning the Broiler Tools Needed 3-Compartment Sink No-Scratch Pad Small Orifice Brush 1. 1. Allow the broiler to run free of product for 10 minutes before turning it off. This allows any residue to burn off the chains. Heat Resistant Gloves Degreaser Scrub Pad Instructions 2. Shut the broiler off and let it cool for 30 minutes before disassembly and cleaning. Soft Bristle Brush Large Orifice Brush 3. Close the main gas valve and unplug the broiler before cleaning. Towel 4.
Feeder Cover Clean: Every 4 hours Feed End Tools Scrub Pad 3-Compartment Sink Instructions 1. Slide the feeder cover towards you until it comes off. 2. Wash, rinse, and sanitize in the 3-compartment sink. Push Bar Feeder Base (If equipped) Clean: Every 4 hours Feed End Tools Scrub Pad 3-Compartment Sink Instructions 1. Pull the release pin. 2. Lift push bar and wire belt feeder bases up and off. 3. Wash, rinse, and sanitize in the 3-compartment sink.
Wire Belt Feeder Base (If equipped) Clean: Every 4 hours Feed End Tools Scrub Pad 3-Compartment Sink Instructions 1. Pull the release pin. 2. Lift wire belt feeder base up and off. 3. Wash, rinse, and sanitize in the 3-compartment sink. ! DO NOT lift the feeder base by the wire belt. This will damage the feeder base. REASSEMBLY: Pull the release pin and place feeder base in position. Feeder Housing Clean: Daily Feed End Tools Scrub Pad 3-Compartment Sink Instructions 1. Lift and remove. 2.
Grease Pan Clean: Daily Feed End Tools Scrub Pad Heat Resistant Gloves Degreaser 3-Compartment Sink Instructions 1. Slide grease pan out. ! Make sure grease pan is cool before putting in water or it may warp the pans. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Holding Pan Bracket Clean: Daily Feed End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1. Lift and slide bracket out. 2.
Crumb Tray Clean: Daily Feed End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1. Slide crumb tray out. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Product Holding Area Clean: Daily Feed End Tools Soapy Towel Sanitized Towel Instructions 1. Clean product holding area while still warm. 2. Wring out a soapy towel and wash product holding area. 3.
Discharge Heat Shield Clean: Daily Discharge End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1. Lift up and off. 2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartment sink. Product Slide Clean: Daily Discharge End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1. Tilt and lift pins off hooks; lift off. 2. Take to sink area and spray with degreaser. 3.
Stripper Blade Clean: Daily Discharge End Tools Heat Resistant Gloves Scrub Pad Degreaser 3-Compartment Sink Instructions 1. Tilt stripper blade away from chain; lift off brackets. ! Make sure stripper blade is cool before putting in water or it may warp. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Hang stripper blade on brackets.
Grease Trough Clean: Daily Side Tools Heat Resistant Gloves Scrub Pad Degreaser 3-Compartment Sink Instructions 1. Lift and slide the grease trough out of the broiler. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Be sure grease trough is pushed all the way into the broiler. Lower Burner Clean: Daily Side Tools Heat Resistant Gloves Scrub Pad 3-Compartment Sink Instructions 1. Slide burner out. 2.
Catalyst - If no perforated cap Clean: Daily Top Tools Heat Resistant Gloves Instructions EXTREMELY HOT! Be careful not to burn yourself. 1. Grasp handle and lift Catalyst off to remove from Shroud. 2. SOAK IN WARM WATER FOR 1 HOUR. RINSE WITH WATER ONLY. NEVER USE ANY CHEMICALS ON THE CATALYST. 3. Lay flat to drain water and let air dry overnight. 4. Make sure catalyst is dry before putting back on broiler.
Upper Burners Clean: Monthly Top Tools Heat Resistant Gloves 3-Compartment Sink Scrub Pad Instructions 1. Lift air manifold and burner up from the top of the broiler. 2. Use a stiff toothbrush to clean any clogged burner holes. Be sure that both air box assemblies are installed and sit flush on their brackets. Chain Shafts Clean: Daily Discharge End Tools Shaft Cleaning Tool Instructions 1. Scrape each shaft of both belts on the discharge end with the wide end of the shaft cleaning tool.
25 PAN P/N 16382 BURNER P/N 20808 GREASE TRAY P/N 20769 * PRODUCT SLIDE P/N 20874 HEAT SHIELD P/N 20829 STRIPPER BLADE, FIXED, 14” BELT P/N 20855 STRIPPER BLADE, FIXED, 7” BELT, DUAL P/N 20785 STRIPPER BLADE P/N * AIR BOX ⁄ BURNER, REAR, UPPER, 13.38'' P/N 20814 HEAT REFLECTOR P/N 20906 HOOD INCENDALIST P/N 19249 INCENDALIST P/N 20860 f.
26 DRIVE UNIT WIRE BELT, 14” BELT, RH DRIVE UNIT PUSH BAR, 14” BELT, RH DRIVE UNIT PUSH BAR, 7” BELT, LH DRIVE UNIT PUSH BAR, 7” BELT, RH DRIVE UNIT WIRE BELT, 7” BELT, RH DRIVE UNIT WIRE BELT, 7” BELT, LH ENCLOSURE 7” DUAL BELT, FEEDER ENCLOSURE 14” SINGLE BELT, FEEDER *** FRAME, 7” DUAL BELT P/N 20026 FRAME, 14” SINGLE BELT P/N 19762 ** * GREASE PAN P/N 20779 P/N 19735 P/N 20859 P/N 20929 P/N 20930 P/N 20888 P/N 20889 P/N 20887 P/N 20886 HEAT SHIELD P/N 19090 ENCLOSURE FEEDER P/N * DRIVE UNIT P
27 TRANSFORMER, 115^230V PRI, 24V SEC, 5VA P/N 16034 INDICATOR LIGHT, GREEN, 28V P/N 4402 SWITCH, ROCKER, 50A CIRCUIT BREAKER P/N 15480 CONTROL, MODULATING VALVE, 24V P/N 19076 CONTROL, DIGITAL BELT SPEED P/N 13727-B SCR BASE P/N 4136 RECTIFIER, SINGLE PHASE BRIDGE, 25A, 200V P/N 12725 THERMOCOUPLE PROBE, 1.
BEARING, SHOULDER WASHER, LARGE, FEEDER DRIVE P/N 14896 SPROCKET, CLUTCHED, 13T, BELLEVILLE SPRING P/N 14900 f.
SPROCKET, WIREBELT, 24T, 3/8” BORE P/N 20882 COLLAR, SHAFT, SET SCREW, Ø3/8 “ BORE P/N 6099 ROLL PIN P/N 11114 P/N 11194 29 BRACKET, TENSIONER P/N 20021 P/N 20099 P/N 20018 P/N 20101 P/N 20020 Nieco Corporation - Model JF62/62-2G COUPLER, DRIVE, .25 SQ X .38 ID BUSHING, FLANGED, Ø3^8'' SHAFT X .275'' P/N 19913 SHAFT, DRIVE, PUSH-BAR, Ø.375, 14'' ROD BELT SHAFT, DRIVE, PUSH-BAR, Ø.375, 7'' ROD BELT BUSHING, FLANGED, Ø3^8'' SHAFT X .
G. sPeCIfICaTIons A U T O M AT I C B R O I L E R Model JF62/62-2 DIMENSIONS Length Height Width INCH MM 39.02 30.11 26.73 991 765 679 ENERGY Gas connection 1/2” N.P.T.
Revision History: 1213/2010 Date Released A Notes REV nieco Corporation 7950 Cameron Drive Windsor, CA 95492 (707) 284-7100 Office • (707) 284-7430 Fax www.nieco.com • e-mail: service@nieco.
