BroilVection™ Model JF64-BG/JF64-2-BG Natural Gas/LP Owner’s Manual A P P R OVA L S : F O R YO U R S A F E T Y: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Table of ConTenTs a. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
a. GeneRal InfoRMaTIon a.1 Description The Nieco® Model JF63-BG automatic broiler features patented BroilVection™ technology, easy cleaning and a simple and intuitive control package to help eliminate broiling problems and provide the operator with even greater control over the broiling environment. This manual provides the safety, installation and operating procedures for the Nieco Automatic Broiler Model JF63-BG.
a.3 service/Technical assistance If you experience any problems with the installation or operation of your broiler, contact your local Authorized Nieco Distributor. Fill in the information bellow and have it handy when calling your authorized service agency for assistance. The serial number is on the broiler rating plate on the side of the unit. Purchased from: Date of Purchase: Model No.: Serial No.: For the name of your local Authorized Nieco Distributor, please call (800) 821-2141.
a.4 Important safety Information (Continued.) In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of your Nieco Automatic Broiler: • • • • • Read and follow all instructions before using this equipment. Install or locate broiler only for its intended use as described in this manual. Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it has been otherwise damaged.
b. InsTallaTIon b.1 Pre-Installation Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and install the parts in their proper location. If there are obvious or concealed damages to any part of the broiler, please contact your freight carrier. The factory warranty does not cover freight damage. b.2 Mounting Follow the mounting instructions if this function is not performed by the installer. b.
b.6 Gas Connection- 3/4” n.P.T. At rated input the gas supply should deliver a minimum pressure of at least 15 mbar (6" water column) at the broiler connection for natural gas. Incoming gas supply pressure must not exceed 50 mbar (14" water column). note: The installation of this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1 including: 1.
b.8 Restraining Device Installation and Use This high strength restrainer is to be used with all moveable (castered) appliances. It fully complies with American Gas Association requirements. References: Z21.69, Z83.11, and Z21.41 with current revisions. Installation is quick and positive. In Canada, device is in accordance with CAN 1-6.9-M70 Quick Disconnect Devices for use with gas fuel, and CAN 1-6.10-88 metal connectors for gas appliances.
C.1 Controls and Indicators C. oPeRaTIon 1. On the front of the broiler: 1.Belt Speed Control - Used to set the broil time for the meat belt NOTE: The JF63-2 is equipped with two (2) speed controls). 2.Main On/Off Switch - Turns the broiler on and off. 2. 3.Ignition Failure Light - If flashing, indicates the broiler is no longer lit. 4.Power Indicator Light - Glows green when the power to the broiler is on. 3 4 On the side of the broiler: 5.
C.1 Controls and Indicators C. oPeRaTIon 6. Multi Product Control (P/N 15161-B) - Used to broil a variety of products that may require different settings (If equipped) MUlTI-PRoDUCT ConTRol (If equipped) 1. LED DISPLAY - Shows current product selection and cook time. (1) 2. PRODUCT SELECTION BUTTONS - Press to select different presets for different products. 3. ADJUSTMENT BUTTONS - Use to adjust product cook times, element settings and product names. 4.
C.2 lighting Procedures PRe-lIGHTInG PRePaRaTIon 1. Broiler is centered under hood and plugged in 2. Gas valve is open when handle is in line (parallel to) the pipe 3. Turn ventilation system on WaRnInG THe VenTIlaTIon sYsTeM MUsT be on aT all TIMes DURInG bRoIleR oPeRaTIon. oPeRaTInG bRoIleR WITHoUT PRoPeR VenTIlaTIon Is a seVeRe fIRe HaZaRD. noRMal IGnITIon The JF64-BG is equipped with automatic ignition.
C.3 shutdown Procedures PlanneD sHUTDoWn 1. Allow the broiler to run free of any product for 10 minutes. This will burn the chain clean. 3. Wait for 30 minutes for the broiler to cool. 2. Turn off the Main Power switch. eMeRGenCY sHUTDoWn 1. Turn off the MaIn PoWeR sWITCH. 2. Close the MaIn Gas ValVe Valve is closed when it is perpendicular to the pipe.
C.4 Control operation IMPoRTanT: THIs bRoIleR Is sHIPPeD WITH faCToRY PReseTs THaT MUsT be CHanGeD. Adjust the broil times for safe cook out of your products. If this is the initial start-up of your broiler, follow the procedures for automatic calibration to properly calibrate the broiler. ConTRol oPeRaTIon 1. seTTInG belT sPeeDs Press up arrow to increase broil time; press the down arrow to decrease broil time. After you have set the control the display will be flashing.
ConTRol oPeRaTIon 1. Multi-Product Control (If equipped) How it works: The multi-product control is designed to let you broil different products on the flex side of the broiler. The control allows you to have different broiler settings for each product selection button. Use a grease pen to mark the white area with the product name. 2. 2. normal operation Press the product selection button (number) for the product you wish to cook.
D. CleanInG anD DIsasseMblY Turn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning or servicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary for cleaning or moving the broiler, the restraint must be reconnected after the broiler has been returned to its originally installed position. allow to cool for 30 minutes prior to cleaning/disassembly. leave the ventilation system on during cooling.
Cleaning the Broiler Tools Needed 3-Compartment Sink No-Scratch Pad Small Orifice Brush STOP Instructions 1. Allow the broiler to run free of product for 10 minutes before turning it off. This allows any residue to burn off the chains. Heat Resistant Gloves Degreaser Soft Bristle Brush Scrub Pad Large Orifice Brush Important Symbols 2. Shut the broiler off and let it cool for 30 minutes before disassembly and cleaning. 3. Close the main gas valve and unplug the broiler before cleaning. Towel 4.
Feeder Cover (If equipped) Feed End Tools 3-Compartment Sink Clean: Every 4 hours Scrub Pad Instructions 1. Slide the feeder cover towards you until it comes off. 2. Wash, rinse, and sanitize in the 3-compartment sink. Wire Belt Feeder Base (If equipped) Feed End Tools 3-Compartment Sink Clean: Every 4 hours Scrub Pad Instructions 1. Pull the release pin. 2. Lift wire belt feeder bases up and off. 3. Wash, rinse, and sanitize in the 3-compartment sink.
Push Bar Feeder Base (If equipped) Feed End Tools 3-Compartment Sink Clean: Every 4 hours Scrub Pad Instructions 1. Pull the release pin. 2. Lift push bar and wire belt feeder bases up and off. 3. Wash, rinse, and sanitize in the 3-compartment sink. ! DO NOT lift the feeder base by the feeder bar or the chains. This will damage the feeder base. REASSEMBLY: Pull the release pin and place feeder base in position.
Grease Pan Clean: Daily Feed End Tools Scrub Pad Heat Resistant Gloves Degreaser 3-Compartment Sink Instructions 1. Slide grease pan out. ! Make sure grease pan is cool before putting in water or it may warp the pans. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Wipe PTFE Sheets Clean: Daily Feed End Tools 3-Compartment Sink Scrub Pad Instructions 1. Slide the sheet out from under the bun platen. 2.
Crumb Tray Clean: Daily Feed End Tools 3-Compartment Sink Scrub Pad Instructions 1. Slide out from under bun belt. 2. Wash, rinse, and sanitize in the 3-compartment sink. Feed End Heat Shield Feed End Tools Heat Resistant Gloves Degreaser Clean: As needed Scrub Pad 3-Compartment Sink Instructions 1. Lift up and off. 2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartment sink.
Discharge Heat Shield Discharge End Tools Scrub Pad Heat Resistant Gloves Degreaser Clean: Daily 3-Compartment Sink Instructions 1. Lift up and off. 2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartment sink. Discharge Awning Clean: Daily Discharge End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1. Lift up and off. 2. Take to sink area and spray with degreaser. 3.
Sizzle Plate/Catch Pan Insert (If equipped) Discharge End Tools Scrub Pad Heat Resistant Gloves Degreaser Clean: Daily 3-Compartment Sink Instructions 1. Lift sizzle plate or catch pan insert up and off. 2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartment sink. NOTE: Your broiler will be equipped with one or the other. Patty Catch Pan Clean: Daily Discharge End Tools Heat Resistant Gloves Degreaser Scrub Pad 3-Compartment Sink Instructions 1.
Stripper Blade Clean: Daily Discharge End Tools Scrub Pad Heat Resistant Gloves Degreaser 3-Compartment Sink Instructions 1. Tilt stripper blade away from chain; lift off brackets. ! Make sure stripper blade is cool before putting in water or it may warp. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Hang stripper blade on brackets.
Grease Box Clean: Daily Side Tools Scrub Pad Degreaser 3-Compartment Sink Instructions 1. Lift grease box off. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Put grease box on before the grease trough. NOTE: If your broiler is on legs and not a stand your grease box will be as shown in picture two. Lower Burner Clean: Daily Tools Heat Resistant Gloves 3-Compartment Sink Side Scrub Pad Instructions 1.
Incendalyst™ (If no perforated cap) Tools Clean: Daily Top Heat Resistant Gloves Instructions EXTREMELY HOT! Be careful not to burn yourself. 1. Grasp handle and lift Catalyst off to remove from shroud. 2. SOAK IN WARM WATER FOR 1 HOUR. RINSE WITH WATER ONLY. NEVER USE ANY CHEMICALS ON THE CATALYST. 3. Lay flat to drain water and let air dry overnight. 4. Make sure catalyst is dry before putting back on broiler.
Chimney Clean: Monthly Top Tools Scrub Pad Heat Resistant Gloves Degreaser 3-Compartment Sink Instructions EXTREMELY HOT! Be careful not to burn yourself. 1. Lift Incendalyst™ chimney up and off. 2. Take to sink area and spray with degreaser. CAUTION: Extremely Hot 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.
Upper Burner/Air Box Top Tools Heat Resistant Gloves 3-Compartment Sink Clean: Monthly Scrub Pad Instructions 1. Lift air upper burner and air box from the top of the broiler. It is not necessary to detach them. 2. Use a stiff brush to clean any clogged burner holes. Be sure that both air box assemblies are installed and sit flush on their brackets. Main Burner Orifices Tools Side Clean: Monthly Small Orifice Brush Instructions 1. Use a small brush to clean the main burner orifices.
Pilot Orifices Interior Tools Clean: Monthly Flat Head Screwdriver Instructions 1. Use a flat head screwdriver or box cutter to clean the slots on the pilot orifices. Flame Sensor Tools Side Clean: Monthly Scrub Pad Instructions 1. Remove the left side control box cover. 2. Remove the ceramic boot from the back of the flame sensor. 3. Loosen the wing nut holding the flame sensor in place. 4. Remove the flame sensor and clean the metal tip with a DRY, clean scrub pad.
Inner Shield Clean: Monthly Tools Instructions 1. Use scraping tool to reach between belts and remove carbon deposits.
Chain Shafts Tools Clean: Daily Discharge End Shaft Cleaning Tool Instructions 1. Scrape each shaft of both belts on the discharge end with the wide end of the shaft cleaning tool. The tool is located on the clip on the back of the broiler. 2. Wipe shaft cleaning tool with a towel. Belt Adjustment As Needed Tools Instructions 1. 2. 3. 4. Remove return slide and stripper bar. Loosen slotted crossbar bracket with 7/16 wrench. Pry on shaft to adjust belt. Tighten bolts.
e. TRoUblesHooTInG always verify that the broiler is properly assembled, the hood is on, gas valve open and broiler is plugged in. No power to broiler when the switch is turned on. Check: Broiler is plugged in. Ventilation hood is on. Circuit Breaker on wall panel is on. Broiler has power, but the burners do not light. Check: Ventilation hood is on. Gas line is properly plugged in. Manual gas valve (if equipped) is on. Burners are installed properly. Burners are clean and dry.
Remote LED P/N 17201 B 19 Gr 1 B 2 Main Power Switch P/N 15480 R To Ignition Module Pur Control Settings: B = 36 C = 410 TLL = 1:00 THH = 7:00 DIR = L or R Belt Speed Control P/N 13727-B Socket Base P/N 4136 Green Light P/N 4402 2 1 7 8 3 6 4 Electric Connection Information: JF62, JF62-2: 115V, 3A, 50/60Hz JF63, Jf63-2: 115V, 1A, 50/60Hz B R ~ Pur 6 B Br = Optional Dual Belt Machine R R (-) W (+) 8 BlR 4 11 12 9 5 10 3 2 13 14 7 1 RW For 115V: Join blue and black wires
M anifold S ide C ontrolB ox Br B W G ND M V1 W S2 G rY r/Y M ain G as S olenoid V alve P /N 19054 B G L2 M odulating G as V alve P /N 21316 D C S ignal +24V A C M otor P /N 20786 C able P /N 18168 51 1 2 3 From Tem perature C ontrol Flam e S ensor P /N 17185 To R em ote LE D O n R ightC ontrolB ox B 50 W U se .250" S pade C onnectors P ilotS hutoff S olenoid V alve P /N 12741 P/ Tan D IP sw itches m ustbe setfor proper operation. n S w itch 1 and 2 on,and 3 off.
G. sPeCIfICaTIons AU TO M AT I C B R O I L E R Model JF63-BG DIMensIons Length Height (on stand) Width Inches 42.34 57.62 34.73 mm 1075 1463 882 eneRGY Gas Models, Natural or LPG: Average usage: 65,000 BTU/hour mm Connection size: 3/4” NPT mm L 1075 ElectricHconnection: 208V 10.8A 57.661Ø1465 L H W W 57.
Revision History: Date 3-11-2014 Notes REV A nieco Corporation 7950 Cameron Drive Windsor, CA 95492 (707) 284-7100 Office • (707) 284-7430 Fax www.nieco.com • e-mail: service@nieco.
