Operating Instructions MULTICLEANER 7-53 107309941 a
MULTICLEANER 7-53 Index 1 2 3 Introduction 1.1 .................................................................................. 5 Preface .................................................................................. 5 2.1 2.2 .................................................................................. 5 Warranty conditions................................................................ 5 Safety ..................................................................................
MULTICLEANER 7-53 7.2 7.7 Installation ............................................................................ 15 7.2.1 Frost in the MULTICLEANER .................................. 15 7.2.2 Placement of robot in inspection gallery.................. 15 7.2.3 Laying/connection of water hose ............................. 15 7.2.4 Fixing of cable in inspection gallery......................... 15 7.2.5 Adjustment of washing arm ..................................... 16 7.2.
MULTICLEANER 7-53 1 Introduction 1.1 Preface We congratulate you on your new MULTICLEANER. To get the most out of your new MULTICLEANER it is important that you read the user manual carefully through and follow the advice given about safety, operation and maintenance. This safety and warning symbol indicates that the section concerned contains important safety rules and recommendations to prevent accidents. Important Safety We reserve the right to alter the specifications. 2 Important information 2.
MULTICLEANER 7-53 3 Application/operation 3.1 Safety When the washing robot is in operation all shieldings must be in place. During automatic washing no persons must stay in the washing field of the robot (hatching). See illustration below. Only persons who have been specially instructed must stay in the pig house section where the robot is working.
MULTICLEANER 7-53 3.1.1 Warning sign on the door The accompanying warning sign must be placed on the door leading to the pig house section where the automatic washing is taking place. The sign must be visible to any person who may have access to the pig house section. If the sign is lost or if there is more than one access, a new sign can be ordered from Nilfisk-ALTO. Order no. 107307061. 3.1.
MULTICLEANER 7-53 5 Description of plant 5.1 Operating principle The MULTICLEANER is used for the cleaning of pig houses. It takes over most of the heavy, trivial and time consuming manual cleaning job. Using the robot the manual high pressure washing is reduced by up to 80%. The remaining 20% high pressure washing is quickly done because of the long soaking time of the impurities. The control of the robot is automatic when the user has made a few choices on the display.
MULTICLEANER 7-53 5.
MULTICLEANER 7-53 5.4 Mechanics 5.4.1 Tyres The driving wheels are fitted with rubber tyres in the size 4.00 x 6 on rims made in one piece with the toothed wheel in a synthetic material. Stand wheels are solid rubber tyres on synthetic rims. 5.4.2 Nozzle Special corrosion-resistant long distance pencil jet nozzle with 1/4" pipe thread and 14 mm hexagon. The nozzle opening is 1.5 mm. 5.4.3 Materials The MULTICLEANER is mainly produced of corrosion-resistant, synthetic and rubber materials.
MULTICLEANER 7-53 5.6 Control The control is mainly built up of a control card with related module based add-on cards. 5.7 Cable reel The robot features a built-in automatic cable reel unwinding/winding up the power cable during operation and keeping it tight all the time dependent on the direction of travel, and running over of the cable is avoided. The cable reel carries 35 metres of cable.
MULTICLEANER 7-53 5.10 Safety device 5.10.1 Emergency switch The robot features an emergency switch in each end. Thus it will always be possible to interrupt all functions in case of an emergency. These press buttons are connected to an emergency module ensuring that no motors can be started until the user has made a deliberate action by re-setting the module. The module is re-set by pressing the arrow next to the display. 6 Requirements for the existing installation/inventory 6.
MULTICLEANER 7-53 6.5 Ambient temperature, operation/storage During operation the ambient temperature must always be above +10 degrees Celsius. During storage the temperature must never go below freezing point unless the MULTICLEANER has been frost protected as described in section 7.5.1. 6.6 Inventory in aisle The sides of the inventory in the aisle, towards which the MULTICLEANER regulates its course by means of the two ultrasonic sensors must be present and even.
MULTICLEANER 7-53 The washing arm has an operational range of 1000 mm from the front edge of the inventory side in the aisle when locked in the inmost position and an operational range of 2000 mm when locked in the outmost position. 7 Operation 7.1 Safety during the application of the MULTICLEANER When using the MULTICLEANER all existing national regulations must be observed. No other persons than the one using the MULTICLEANER must stay in the area where there is a risk of being struck by the water jet.
MULTICLEANER 7-53 7.2 Installation 7.2.1 Frost in the MULTICLEANER Do not operate the robot if it has been exposed to frost without having been frost protected. Then at first let it thaw. If parts of the motor / motor pump unit are frozen, the safety valve will open and the pump block will burst. 7.2.
MULTICLEANER 7-53 7.2.5 Adjustment of washing arm The optimum position of the washing arm is that the nozzle head is centred over the pen with the horizontal arm as close to vertical position as possible. It may be necessary to adjust the arm differently in order to provide for the inventory. Note! It is the responsibility of the user that the washing arm is adjusted so that it does not collide with feed / water pipes or the like during operation. 7.2.
MULTICLEANER 7-53 By means of the arrows the user can get around in the menu system. When the MULTICLEANER has been connected to the power supply, it will be ready for operation after 30 sec. Then the display will show a start-up screen, on which the user will be asked to press arrow the right to initiate the MULTICLEANER. Now the user has entered the main menu and it will be possible to select between 3 menu options using arrows up and down.
MULTICLEANER 7-53 7.4 Cleaning of robot 7.4.1 General After use, the robot must be cleaned. This can be done with a high pressure washer. Never point the high pressure jet directly at the internal parts of the MULTICLEANER. Always make sure that the ultrasonic sensors on the side of the MULTICLEANER are clean. Important: The high pressure water jet must never point directly at electricity boxes, wires or ultrasonic sensors. It is also important that the two electricity boxes are always kept closed. 7.
MULTICLEANER 7-53 7.7 How to achieve the optimal wash It is important to take the condition of the pig house and the filth degree into account when programming the robot to achieve the best result. It should also be considered how long time and how much water the robot has at its disposal during the cleaning. As it appears from the diagram below, the filth degree decreases significantly in the first wash and less significantly in the following washes.
MULTICLEANER 7-53 the back wall)/2. The robot will drive faster in a short sty with a low fence and a low back wall than in a deep sty with a high fence and a high back wall. The nozzle speed is also variable meaning that when the distance from the nozzle to the dirt is short, the nozzle is fast, and when the distance is long, the nozzle is slow. This minimises the costs of the robot and the time consumption at the same time as it optimises the washing result.
MULTICLEANER 7-53 ing plate/floor. In pig fattening houses where the dirt typically sticks to the floor and the dividing plates are typically high, we recommend you to accomplish the following washes: • A dirty sty - washes 4, 5 and 6. • A less dirty sty - washes 1, 2 (if you want a further cleaning, wash 3 may be added too). In climate controlled livestock buildings and farrowing houses the dirt is typically not so stuck, and as the dividing plates are not so high, we recommend you to accomplish wash 1.
MULTICLEANER 7-53 This may be an advantage if the robot has been interrupted in a wash, i.e. wash 5, because of an electrical cut as an example. When the power returns, set accomplished washes to only 4, while the robot is in emergency stop mode. Then the robot will start wash 5. It is also possible to implement a wash one more time, if desired.
MULTICLEANER 7-53 8 Operation 8.1 Indicator lamp The MULTICLEANER features an indicator lamp on the horizontal arm indicating the working condition of the robot. Gone off: : The MULTICLEANER must be programmed. Flashing light: : Auto-routine in progress. Constant light: : The MULTICLEANER has finished the auto-routine or it is in error-proof condition see list of alarms. 9 Maintenance 9.1 General Always visually check the robot before starting it up.
MULTICLEANER 7-53 9.2.2 Oil change The pump oil must be replaced after max. 500 hours of operation, however at least each 6 months. If water in the oil is observed, replace the oil and refill with oil of the type Castrol Alphasyn T 150. 9.2.3 Inspection of long distance nozzle Normally the long distance nozzle can only be checked visually as it requires a special equipment to measure it up.
MULTICLEANER 7-53 10 Service 10.1 Service visit A service visit must be paid after the first 50 hours of operation and then for each 500 hours of operation according to the hour counter. These service visits are important as neglect may cause stoppage causing injury to incompetent persons. The service check must be made by an authorized service technician from Nilfisk-ALTO.
MULTICLEANER 7-53 Error code Meaning Possible errors Correction 2006 Cable pulled too far out Depth of pig house too long Pull the MULTICLEANER backwards. Make sure that the cable is not pulled out more than 35 m. 2007 Pump too hot Pump overheated Call a service technician. 2008 - - - 2009 Emergency stop activated One of the two emergency stops has been activated Make sure that both emergency stops are deactivated.
MULTICLEANER 7-53 Error code Meaning 2021 2022 2023 2024 2025 2026 Possible errors Correction Tower sensor right active for Sensor not adjusted 30 sec. correctly Sensor defective Sensor cable defective Adjust sensor. Arm sensor bottom active for 30 sec. Sensor not adjusted correctly Sensor defective Sensor cable defective Adjust sensor. Arm sensor top active for 30 Sensor not adjusted sec. correctly Sensor defective Sensor cable defective Adjust sensor.
MULTICLEANER 7-53 11 Specifications 11.1 Robot and motor/pump unit Weight kg LxBxH mm 1,500 x 615 x 1,000 Power input kW 6.8 Power supply A 400 V, 16 A Water volume, min/max. l/h 1,000 - 1,070 Pressure of inlet water, min/max. bar 1 - 10 Max. temp. inlet water °C 60 Pump pressure bar 195 Long distance nozzle mm 1.5 Nozzle, manual cleaning 285 0500 Effective cleaning depth mm 4,800 Reach of arm from edge of inventory, min. mm 1,000 Reach of arm from edge of inventory, max.
MULTICLEANER 7-53 12 EU Declaration of conformity EU Declaration of Conformity Product: High Pressure Washer Type: MULTICLEANER 7-53 Description: 400 V 3~, 50 Hz - IP X5 The design of the unit corresponds to the following pertinent regulations: EC Machine Directive EC Low-voltage Directive EC EMC Directive Applied harmonised standards: EN 60335-2-79 (2006), EN 55014/108/EC EN 55014-2 (2001), EN 61000-3-2 (2006) Applied national standards and technical specifications: EN 60335-2-79 Name and addr
HEAD QUARTER DENMARK Nilfisk-Advance A/S Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 www.nilfisk-advance.com SALES COMPANIES ARGENTINA Nilfisk-Advance srl. Herrera 1855, 6 floor, Of. A-604 ZC 1293 – Ciudad Autónoma de Buenos Aires – Argentina www.nilfisk-alto.com AUSTRALIA Nilfisk-ALTO Unit 1, 13 Bessemer Street Blacktown NSW 2148 Australia www.nilfisk-alto.com.au AUSTRIA Nilfisk-ALTO Geschäftsbereich der Nilfisk-Advance GmbH Metzgerstraße 68 A-5101 Bergheim/Salzburg www.nilfisk-alto.
