Operating instructions SOLAR BOOSTER D, EH 107319182 c (05.
Instruction manual ............................................................................................................ Betriebsanleitung .............................................................................................................. Manuel d’Instructions........................................................................................................ Gebruikershandleiding......................................................................................................
SOLAR BOOSTER D/EH Index 1 Safety precautions and warnings 2 Description 2.1 Application ..............................................................................6 2.2 Operation elements ................................................................6 3 Installation 3.1 Temperature conditions ..........................................................6 3.2 Condition of distance ..............................................................7 3.3 Mounting of feet and levelling of machine ........
SOLAR BOOSTER D/EH 1 Safety Precautions and Warnings Symbols used to mark instructions Before using the high-pressure washer, be sure to also read the enclosed operating instructions and keep them within reach at all times. This symbol is used to mark safety instructions that must be observed to prevent damage to the machine and its performance. Safety instructions in these operating instructions which must be observed to prevent risks to persons are marked with this danger symbol.
SOLAR BOOSTER D/EH like with the zero nozzle. With the flat jet nozzle keep a distance of at least 15 cm to the surface to be cleaned. pay special attention to the following: The following points must be observed: • • Do not use the machine if the electric cable or the high pressure hose are damaged.
SOLAR BOOSTER D/EH and in the event of excessive motor temperature (obstructed ventilation etc.), the entire machine will automatically be disconnected from the mains supply. Short circuit protection The machine is equipped with a short-circuit protection. In the event of short-circuits in the machine, the protective device will disconnect the entire ma- chine from the mains supply. 2 Description 2.
SOLAR BOOSTER D/EH 3.2 Condition of distance Min. 150 mm Min. 500 mm 3.3 Mounting of feet and levelling of machine The machine is delivered without feet mounted. Loosen the machine from the pallet and In consideration of the cooling system of the machine and the accessibility of service, there must be free wall space on both sides of the machine. To the right 500 mm at a minimum and to the left 150 mm at a minimum.
SOLAR BOOSTER D/EH 3.6 Water connection that the water supply is within the following specifications and that the water does not contain particles such as floating sand. Min. water inlet pressure: 1 bar (at the required flow rate of the machine - see data plate. Max. water pressure: 10 bar Max. water inlet temp. (EH/GH): 85°C. Max. water inlet temp. (D/G): 30°C. 7 The water connection is made through a flexible hose connected to the quick coupling on the water inlet (7) of the machine.
SOLAR BOOSTER D/EH • Guide the supply cable through the strain relief grommet on the frame (9) and through the strain relief grommet on the electric box into the electric box. • Connect the phase cords of the supply cable to the connection terminals L1(1), L2(3) and L3(5) of the main switch of the machine. For single phase machines use L1(1) and L2(3) to connect phase and zero cords. • Connect protective earth wire to the terminal marked and located above the main switch on the metal chassis (6).
SOLAR BOOSTER D/EH 3.9 Venting (D models) When the SOLAR BOOSTER is properly connected to supply water, electrical installation and a high pressure hose (or pipeline) the high pressure pump must be vented before it is operational. ON 3 4 e d 2 1.Turn the main switch, (2) to position “ON”. 2.Push the “START” button (3), and the SOLAR BOOSTER will start. 3.Open the outlet point (spray handle on high pressure hose, (d) or outlet on piping system (e) without having a spray lance connected. 4.
SOLAR BOOSTER D/EH 3.10 Venting - SOLAR BOOSTER EH models When the SOLAR BOOSTER is properly connected to supply water, electrical installation and a high pressure hose (or pipeline) the high pressure pump must be vented before it is operational. 1.Turn on the water inlet and wait until the water tank has been filled with water. 2.Turn the main switch (2), to position "ON". 3 4 ON 2 e d 3.Otherwise push the “START” button (3), and the SOLAR BOOSTER will start. 4.
SOLAR BOOSTER D/EH 3.11 Connecting to external fuel supply – D-models All SOLAR BOOSTER D- models must be connected to an external fuel supply (canister or tank) as no internal provision is made for storing fuel. You can choose between oneand two-string connection, where "one"-string only has one supply hose (a) and "two"-string has an additional return hose (b) - see illustration. a b Please observe that in some countries only the "one" string system is approved.
SOLAR BOOSTER D/EH 4 Operation 4.1 4.1.1 Connections High pressure hose - directly on the machine 1 The Nilfisk-ALTO high pressure hose with imprinted max. working pressure and temperature should be attached to the outlet connection of the machine (1) by the quick coupling (a). Max.extension hose: 50 m. a Danger of scalding! Never dismount high pressure hoses at water temperatures above 50°C. IMPORTANT: Prior to dismounting of the high pressure hose, the machine should be cooled down.
SOLAR BOOSTER D/EH 4.1.3 Spray handle accessories NOTE! Clean nipple of any impurities each time the spray lance has been dismounted, see illustration. 1. Pull backward the quick coupling trigger (A) of the spray handle. 2. Insert the nipple of the spray lance (B) in the quick coupling and release the quick coupling again. A B 4.1.4 Selection of spray lance 3. Pull forward the spray lance or any other accessory to ensure correct mounting before starting the machine.
SOLAR BOOSTER D/EH 4.1.5 Application of detergents (external) If you want to apply detergents or disinfectants, these can be dosed to the water through an external injector. In conjunction with the injector it may be advantageous to use a wall rack on which spray lances, 2 pcs. of 25 l containers as well as 10 m high pressure hose can be placed. Refer to your Nilfisk-ALTO sales representative for your optimal solution. Below you will find various types of outlet points with injectors.
SOLAR BOOSTER D/EH 4.1.6 Application of detergents (internal) 4.2 4.2.1 Operation Starting up If your SOLAR BOOSTER is equipped with an optional, internally mounted chemical system – dosing the chemical to the inlet of the high pressure pump, please refer to the separate “Operating instructions, Chemical dosing” on this option. The shut-off cock on the water inlet should be open, and the spray handle on the high pressure hose should be closed. 6 3 4 1. Turn the main switch (2) to position - ON -. 2.
SOLAR BOOSTER D/EH 4.2.2 Automatic start/stop Always hold the spray lance with both hands! 1 The SOLAR BOOSTER will automatically start when the trigger (1) of the spray handle is activated and will automatically stop and enter standby mode when the trigger is released. If the handle has not been activated within 20 seconds, the machine will enter stand-by mode. When the machine is not in use, the trigger should be locked with locking device. 4.2.
SOLAR BOOSTER D/EH is flowing out of the SOLAR BOOSTER – “Working mode”. As the hot water does not have to pass through the high pressure pump the maximum temperature can be as high as 99°C. If an error occurs to the heating system of the SOLAR BOOSTER, the machine stops and the red “STOP” push button (4) will 4.2.4 Double spray lance, pressure regulation start flashing and the heating source will be shut off. Press the red button to re-set the machine.
SOLAR BOOSTER D/EH 1. To stop the machine push the red "STOP" button (4). The red light will come on. To disconnect the SOLAR BOOSTER completely from mains, turn the main switch (2) to position - OFF -. 4 OFF 2 4.2.6 Automatic "system shut-down" Your SOLAR BOOSTER features a function called "system shut-down". the SOLAR BOOSTER has not been used in a period preset by the user (1 sec. - 9 hours).
SOLAR BOOSTER D/EH 5 Fields of Application and Working Methods 5.1 Fields of application The most important fields of application for this product are: Agriculture Cleaning of machinery, agricultural implements, stalls, equipment and buildings. Transport Cleaning of trucks, buses, cars etc. Building & Cleaning of vehicles, equipment, buildings etc. Construction 5.2 Working pressure 5.3 Temperature Light industry Degreasing and cleaning of machines, workpieces, and vehicles.
SOLAR BOOSTER D/EH 5.5 Detergents As standard the system is delivered without a detergent injector and the optional, factory mounted, internal chemical system. If you want to use detergents or disinfectants these should be dosed through an external injector (see section 4.1.5) or through the pump (see section 4.1.6). The most efficient cleaning is reached with detergents in conjunction with the high pressure cleaning.
SOLAR BOOSTER D/EH 5.6 Working methods Your high pressure hot water washer has been developed for cleaning according to the socalled »2-step method«. In connection with the working process the optimum cleaning will be reached by following these 3 pieces of advice: However, your high pressure hot water washer must be equipped with an external detergent injector. Advice no. 1 When using a detergent, usually always apply it on a dry surface.
SOLAR BOOSTER D/EH 5.7 5.7.1 Typical cleaning tasks Agriculture Task Accessories Method Stables Pig pens, sties Chemical foam injectors Foam lance Powerspeed lance Floor cleaner 1. Soaking - apply foam to all surfaces (bottom to top) and wait for approx. 30 minutes. 2. Remove the dirt from surface with the high pressure lance or chosen accessory. Again, clean from bottom to top on vertical surfaces. 3.
SOLAR BOOSTER D/EH 5.7.3 Building and equipment Task Accessories Method General surfaces Foam injectors Standard lance Curved lances Tank cleaning head 1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect. 2. Proceed with cleaning using the high pressure lance. Use applicable accessories. Use high pressure to dislodge large amounts of incrusted dirt or grime.
SOLAR BOOSTER D/EH Maintenance Schedule Weekly 6.2 Checking pump oil level - Changing pump oil 6.3 Cleaning water filter 6.5 Fuel filter After the first 50 operating hours Every six months or 500 operating As required hours 6.1 Hour counters ESC HOUR PUMP 0250 HOUR HEATER 0100 + OK Your SOLAR BOOSTER features built-in hour counters that keep track of the number of working hours on your machine.
SOLAR BOOSTER D/EH 6.3 Water filter 7 6.4 Cleaning of high pressure nozzle A clogging up in the nozzle will cause the pump pressure to increase above normal operating pressure, and cleaning of the nozzle is required immediately. 1. Stop the cleaner and detach the spray lance. 2. Clean the nozzle with the cleaning tool. 6.5 Fuel filter D-models only To avoid debris entering the high pressure pump, a water filter (fine) is fitted at the water inlet.
SOLAR BOOSTER D/EH 7 Trouble Shooting You have chosen the best quality and therefore deserve the best service. All SOLAR BOOSTER feature an “Error detection system” that will stop the SOLAR BOOSTER in case of a severe error that needs immediate attention. The red light of the STOP button will flash, and the display in the inspection window will indicate the nature of the error. Please refer to the specific section (7.2 to 7.3) that represents your machine.
SOLAR BOOSTER D/EH Symptom Reason Action NB! Avoid long extension hoses with many couplings. No working pressure Machine starts and stops 28 > Air in the system • Vent the system (see section 3.7). > Detergent container empty • Refill or close dosing valve. > Water inlet filter clogged up • Clean filter (see sect. 6.3). > Nozzle clogged up • Clean nozzle (see sect. 6.4). > No inlet water • Check that the shut off cock of the water inlet is open.
SOLAR BOOSTER D/EH 7.2 Errors messages, SOLAR BOOSTER ExxH (electrical heated) models If heating cannot be switched on or is switched off without any error messages, it is likely that the overheat protection (pos. 11 on fold out page) has tripped. Unscrew the dust cap, and push the rod to reset the overheat protection switch. If this error re-occurs, call Nilfisk-ALTO service.
SOLAR BOOSTER D/EH 7.3 Error messages, SOLAR BOOSTER D (diesel heated) models If your SOLAR BOOSTER Diesel model does not heat the water although the yellow “Heating” push button (5) has been activated, the “overheat melting fuse” has blown. This fuse is located within the machine and MUST ONLY be exchanged by a Nilfisk-ALTO service technician.
Original Instructions [%] [kg] Efficiiency Weight (empty) Fuel consumption @T=40°C Manual detergent Remote control 1 x detergent 2 x detergent Mechanical coin box Mechanical coin box with detergent Low water security No-Scale Cold/warm selector switch Pressure relief Multiple machine connection box - Electricity 85 85 Stainless steel cabinet Available options : [kg/h] [ºC] Max. outlet temperature Burner fuel type [ºC] Max.
[%] [kg] Efficiiency Weight (empty) [amp] Fuel consumption @T=40°C Remote control 1 x detergent 2 x detergent Mechanical coin box Mechanical coin box with detergent Low water security No-Scale Cold/warm selector switch Pressure relief Multiple machine connection box Original Instructions 4,9 Diesel 99 30 EcoPower 7 Manual detergent 4,8 Diesel 99 30 1,0 50 1,4 + 7,5 15/~3 400 Direct 1450 6,5 C3 1200 680 93 212 9
SOLAR BOOSTER D/EH 9 Warranty Your Nilfisk-ALTO product is guaranteed for 12 months from date of purchase (purchase receipt must be presented) on the following conditions: • • • • • that defects are attributable to flaws or defects in materials or workmanship. (Usual wear and tear as well as misuse is not covered by the guarantee). that repairs have not been carried out or attempted by other than Nilfisk-ALTOtrained service staff. that only original accessories have been applied.
HEAD QUARTER DENMARK Nilfisk-Advance A/S Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 www.nilfisk-advance.com SALES COMPANIES ARGENTINA Nilfisk-Advance srl. Herrera 1855, 6 floor, Of. A-604 ZC 1293 – Ciudad Autónoma de Buenos Aires – Argentina www.nilfisk-alto.com AUSTRALIA Nilfisk-ALTO Unit 1, 13 Bessemer Street Blacktown NSW 2148 Australia www.nilfisk-alto.com.au AUSTRIA Nilfisk-ALTO Geschäftsbereich der Nilfisk-Advance GmbH Metzgerstraße 68 A-5101 Bergheim/Salzburg www.nilfisk-alto.
