Operating instructions TRUCK BOOSTER 107319140 j
English .............................................................................................................................3 Deutsch .........................................................................................................................30 Français .........................................................................................................................57 Nederlands .....................................................................................................
TRUCK BOOSTER Index 1 Safety precautions and warnings 2 Description 2.1 Application .............................................................................. 6 2.2 Operation elements ................................................................ 6 3 Installation 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4 Operation 4.1 Connections ......................................................................... 12 4.1.1 High-pressure hose - directly on the machine ........... 12 4.1.
TRUCK BOOSTER 1 Safety Precautions and Warnings Before starting up your high-pressure washer for the first time, this instruction manual must be read through carefully. Save the instructions for later use. Safety instructions marked with this symbol must be observed to prevent danger to persons. For your own safety The high-pressure washer may only be used by persons instructed in its use and who have been expressly authorised to do so.
TRUCK BOOSTER ronment. Do not clean sensitive surfaces made of rubber, fabrics or the like with the zero nozzle. With the flat jet nozzle keep a distance of at least 15 cm to the surface to be cleaned. Never let children operate the machine. thereafter stopped, there might still be a working pressure in the pipeline and high-pressure hoses.
TRUCK BOOSTER Machine protection The machine features an overcurrent protection and built-in thermal protection of the motor. In the event of increased power consumption (maloperation) and in the event of excessive motor temperature (obstructed ventilation etc.), the entire machine will automatically be disconnected from the mains supply. Short circuit protection The machine is equipped with a short-circuit protection.
TRUCK BOOSTER 3 Installation 3.1 Temperature conditions -AX # The machine has been constructed for outdoor placement. The min. ambient temperature for the ma chine is –20°C and the maximum ambient temperature is 40°C. -IN # Note: Hose and spray lance are not frost resisting as a standard and must therefore be dismounted at temperatures below 0°C. 3.
TRUCK BOOSTER 3.4 Water connection The water connection is made with a flexible hose connected to the water tank (7) of the machine. The connection can be made to a public drinking water supply network or a private water supply. Water quality: particle size <50 A shut-off cock should be mounted on the water supply network in the immediate vicinity of the machine.
TRUCK BOOSTER The electric cable can be lead in through: 1.The bottom plate. 2.The punch-out pieces in the rear plate and through the relief ring into the junction box. (see foldout at the end of this manual). Connect the phase cords of the supply cable to the connection terminals L1, L2 and L3. Connect the zero cord to N. For single phase machines use L1 and N to connect phase and zero cords. Connect protective earth wire to the earthing terminal.
TRUCK BOOSTER 3.7 Venting ON ! " $# ).0 54 %3# -)4 35 ")3( When the TRUCK BOOSTER is properly connected to supply water, electrical installation and a high-pressure hose (or pipeline) the high-pressure pump must be vented before it is operational. ) /+ 3 4 d c 1. Turn the main switch, (2) to position “ON”. 2. Push the “START” button (3), and the TRUCK BOOSTER will start. 3.
TRUCK BOOSTER 3.8 Connecting to external fuel supply The TRUCK BOOSTER can be connected to an external fuel supply. As a standard, the machine is supplied with a 40 l container. Heating oil, DIN 51603-1 (without bio diesel) can be used. Diesel according to EN 590 (up to 7% bio diesel) can be used with the following restrictions: Maximum storage time in high pressure cleaner diesel tank: 1 month.
TRUCK BOOSTER 4 Operation 4.1 Connections 4.1.1 High-pressure hose - directly on the machine A The Nilfisk-ALTO high-pressure hose with imprinted max. working pressure and temperature should be attached to the outlet connection of the machine (1) by the quick coupling (a). Max. extension hose: 50 m. Danger of scalding! Never dismount high-pressure hoses at water temperatures above 50°C. IMPORTANT: Prior to dismounting the high-pressure hose, the machine should be stopped.
TRUCK BOOSTER Pipeline, max. length: Ø12 x 1,5 - max. Ø15 x 1,5 - max. Ø18 x 1,5 - max. 50 m 180 m 500 m When using max. pipe lengths, only use a high-pressure hose of 10 m. 4.1.3 Spray handle accessories A B 1. Pull the blue quick-release grip (A) of the spray handle backwards. 2. Insert the nipple of the spray lance (B) into the quickrelease connection and release it. 3. Pull forward the spray lance or any other accessory to ensure correct mounting before starting the machine.
TRUCK BOOSTER 4.1.5 Application of detergents (external) If you want to apply detergents or disinfectants these can be dosed to the water through an external in jector. In conjunction with the injector it may be advantageous to use a wall rack on which spray lances, 2 pcs. of 25 l containers as well as 10 m high-pressure hose can be placed. Refer to your Nilfisk-ALTO sales representative for your optimal solution. Below you will find various types of outlet points with injectors.
TRUCK BOOSTER 4.1.6 Application of detergents (internal) If you want to apply a detergent, do as follows: IIII I I IIII IIII III IIII III I I + + B A 1. Fill a detergent into a 25 l container. 2. Turn the machine on, push the button for addition of detergents (9) and lay out detergent. The concentration of detergent can be adjusted on the detergent pump. 3. Turn off the addition of detergent by pushing the button (9). NB: The PH value of the detergent should be between 5.8 – 8.5%.
TRUCK BOOSTER 3 4 + - If the motor of the TRUCK BOOSTER does not start or stops unintendedly with the red “STOP” push button (4) flashing, an error is present. Read the error message through the “Inspection window” and refer to section “7 Troubleshooting”. (A) (B) 1 2 3 4 5 6 DC 7 INP 8 UT 9 10 11 12 13 14 15 ESC + MITS UB ISHI OK 4.2.
TRUCK BOOSTER 4.2.4 Double spray lance, pressure regulation The spray lance features 2 nozzles, a high-pressure nozzle and a low pressure nozzle. 1 High-pressure mode When the pressure reducing valve (1) is completely closed (turned clockwise - B), only the high-pressure nozzle is used high-pressure mode. Low pressure mode When the reducing valve (1) is completely opened (turned counterclockwise - A), both spray lances are used - low pressure mode / possibility of dosing detergents. min. max. 4.2.
TRUCK BOOSTER 4.2.6 Automatic “system shut-down” 4.2.7 Frost protection, internal When enabled, “system shutdown” will automatically switch OFF the TRUCK BOOSTER when it has not been used for a predefined time (from 1 sec. up to 9 hours) at your choice. Shut-down is disabled on delivery - please contact your Nilfisk-ALTO service representative if you would like the function(s) to be enabled. The machine has been constructed for outdoor placement.
TRUCK BOOSTER 5 Fields of Application and Working Methods 5.1 Fields of application 5.2 Working pressure 5.3 Temperature The most important fields of application for this product are: Transport Cleaning of trucks, buses, cars etc. Building & Construction Cleaning of vehicles, equipment, buildings etc. Light industry Degreasing and cleaning of machines, workpieces, and vehicles. Service Cleaning of vehicles, public baths, institutions etc.
TRUCK BOOSTER 5.5 Detergents As standard the system is delivered without a detergent injector and the optional, factory mounted, internal chemical system. If you want to use detergents or disinfectants these should be dosed through an external injector (see section 4.1.5) or through the pump (see section 4.1.6). The most efficient cleaning is reached with detergents in conjunction with the high-pressure cleaning.
TRUCK BOOSTER 5.6 Working methods Your high-pressure hot water washer has been developed for cleaning according to the socalled »2-step method«. In connection with the working process the optimum cleaning will be reached by following these 3 pieces of advice: However, your high-pressure hot water washer must be equipped with an external detergent injector. Advice no. 1 When using a detergent, usually always apply it on a dry surface.
TRUCK BOOSTER 5.7 Typical cleaning tasks 5.7.1 Vehicle Task Accessories Method Machinery Tractors Ploughs etc. Detergent injection Powerspeed lances Curved lances and underchassis washers Brushes 1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top. 2. Proceed with cleaning using the high-pressure lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places. 3.
TRUCK BOOSTER 5.7.2 Building and equipment General surfaces Metallic equipment Foam injectors Standard lance Curved lances Tank cleaning head Detergents Intensive J25 Multi Combi Active Alkafoam Disinfectant DES 3000 1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect. 2. Proceed with cleaning using the high-pressure lance. Use applicable accessories.
TRUCK BOOSTER Maintenance Schedule Weekly 6.2 Checking pump oil level - Changing pump oil 6.3 Cleaning water filter 6.5 Fuel filter After the first 50 operating hours Every six months or 500 operating As required hours 6.1 Hour counters %3# (/52 -%4%2 (0 05-0 XXXXX (%!4%2 XXXXX $%4%2' XXXXX /+ Your TRUCK BOOSTER features built-in hour counters that keep track of the number of working hours on your machine.
TRUCK BOOSTER 6.3 Water filter To avoid debris entering the water tank and the high-pressure pump, a water filter is fitted at the water inlet of the water tank. Dependent on the purity of the water, this filter will have to be cleaned at regular intervals. The filter can be removed when the union nut (1) has been unscrewed. 6.
TRUCK BOOSTER 7 Trouble Shooting You have chosen the best quality and therefore deserve the best service. The TRUCK BOOSTER features an “Error detection system” that will stop the TRUCK BOOSTER in case of a severe error that needs immediate attention. The red light of the STOP button will flash, and the display in the inspection window will indicate the nature of the error. Though the user can correct some of these errors, you should note the error and contact the nearest Nilfisk-ALTO service organization.
TRUCK BOOSTER Symptom No working pressure Machine starts and stops Reason Action > Water inlet filter clogged up • Clean filter (see sect. 6.3). > Nozzle clogged up • Clean nozzle (see sect. 6.4). > No inlet water • Check that the shut off cock of the water inlet is open. Check that the water supply meets the requirements (see section 3.4). > High-pressure cock of outlet point open • Close all high-pressure cocks not in use. > Leaky hose/ pipeline/spray handle • Repair leak. 7.
TRUCK BOOSTER 8 Technical Data -63 Model ST OO B CK U TR Pump pressure 1) -49 K UC TR ST O BO Water volume, min./max. pres. l/min 21/19.5 16.1/15.5 14.1/13.3 Water tank, volume 3 3 3 Water coonnection: Max. pressure, feed water bar Min. pressure, feed water bar Max. temperature, feed water °C 10 1,0 30 10 1,5 30 10 30 Spray lance: Nozzle type, h. p./l.p. Thrust, max. 0680 49/4.9 0550 43/4.3 0700 25/2.
TRUCK BOOSTER 10 EC Declaration of Conformity EC Declaration of Conformity Product: High Pressure Washer Type: TRUCK BOOSTER The design of the unit corresponds to the following pertinent regulations: EC Machine Directive EC Low-voltage Directive EC EMC Directive EC RoHS Direktivet EC PED Direktivet Applied harmonised standards: EN 60335-2-79 (2006), EN 55014-1 (2006), EN 55014-2 (2001), EN 61000-3-2 (2006) Applied national standards and technical specifications: DS EN 60335-2-79 Name and address
2 7 + - (A) (B) 1 2 3 4 5 6 DCINP 7 8 UT 9 10 11 12 13 14 15 ESC + MIT SUB ISHI OK 10 8 15* 12 B A 1 B A 11 6 13 14 9 5 3 4 9
HEAD QUARTER DENMARK Nilfisk-Advance A/S Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 www.nilfisk-advance.com SALES COMPANIES ARGENTINA Nilfisk-Advance srl. Herrera 1855, 6 floor, Of. A-604 ZC 1293 – Ciudad Autónoma de Buenos Aires – Argentina www.nilfisk-alto.com AUSTRALIA Nilfisk-ALTO Unit 1, 13 Bessemer Street Blacktown NSW 2148 Australia www.nilfisk-alto.com.au AUSTRIA Nilfisk-ALTO Geschäftsbereich der Nilfisk-Advance GmbH Metzgerstraße 68 A-5101 Bergheim/Salzburg www.nilfisk-alto.
