AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Sweeper/scrubber Operator's Manual Beginning with Serial No. 690060 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it.
TABLE OF CONTENTS SPECIFICATIONS .................................................................................................................................. 1-4 MACHINE DIMENSIONS ........................................................................................................................ 1-6 STANDARD HARDWARE & TORQUE VALUES ...................................................................................... 1-7 HYDRAULIC TORQUE REQUIREMENTS .............................................
TABLE OF CONTENTS REPLACING THE SIDE BROOM ...................................................................................................... 1-29 HOPPER .......................................................................................................................................... 1-30 CLEANING THE HOPPER ................................................................................................................ 1-30 ADJUSTING THE HOPPER SWITCH ............................................
TABLE OF CONTENTS FORWARD AND REVERSE CONTROL (BATTERY) ......................................................................... 2-36 BRAKE ASSEMBLY ......................................................................................................................... 2-38 FRONT WHEEL ASSEMBLY ............................................................................................................ 2-40 REAR WHEEL ASSEMBLY ................................................................................
SPECIFICATIONS CLEANING PATH Scrubbing - 40 in. (101 cm) 46 in. (117 cm) 46in. (117 cm) 6 in.(15 cm) Right Side 46in. 117 cm) only TRAVEL SPEED - 0-4 MPH (0 - 6.4kph) STEERING - Rack & Pinion 90°-90° Hyd. Power Steering Adjustable Steering Column TURNING RADIUS Left Right Aisle “U” Turn - 59 in. (150 cm) 59 in. (150 cm) 87 in. (221 cm) DIMENSIONS Length Width Height Height w/Overhead Guard Wheel Base - 87 in. (221 cm) 46 in. (116.8 cm) 52 in. (132 cm) 79 in. (200.6 cm) 37.6 in. (95.
SPECIFICATIONS INSTRUMENTS AND CONTROLS Main/Side Broom Switch (activates immediately when lowered) Headlight/Taillight Switch (option) Squeegee Switch 3 Position Scrub Deck Switch Horn Button Solution Control Hopper Up/Down SCRUBBING SYSTEM Brush Size-46” (116.84 cm) Brush Size-40” (101.4 cm) Brush Drive Lift Scrub Load 40” scrub path )(116.84 cm) 46” scrub path)(101.
MACHINE DIMENSIONS 46" (116.8 cm) 79” (200.6 cm) 52" (132 cm) c1961/0002 37.6" (95.
STANDARD HARDWARE & TORQUE VALUES SAE - Grade 8 SAE - Grade 5 Screw Size *6 *8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 Grade 5 Plated C 14 27 39 86 15 28 44 68 98 135 239 387 579 F 15 28 43 108 17 31 49 76 110 153 267 - Grade 8 Plated F C 130 151 22 24 40 44 63 70 95 108 138 155 191 216 338 378 545 818 - 410H Stainless C 18 33 47 114 19 34 55 85 - F 20 35 54 132 22 39 62 95 - Type F&T & BT Brass 5 9 13 32 6 10 16 - C 20 37 49 120 - F 23 41 64 156 - Type B, AB 21 34 49 120 - C = Coarse T
HYDRAULIC TORQUE REQUIREMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses and fittings. Nominal SAE Dash Size -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 O-Ring Face Seal End Thread Swivel Size Nut Inch Torque LB-FT * * 9/16-18 10-12 * * 11/16-16 18-20 13/16-16 32-35 1-14 46-50 1 3/16-12 65-70 1 3/16-12 65-70 1 7-16-12 92-100 1 11/16-12 125-140 2-12 150-165 SAE O-Ring Boss End Thread Str.
DECIMAL - METRIC CONVERSION TABLE FRACTION DECIMAL MILLIMETER FRACTION DECIMAL MILLIMETER C-2001/9907 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 1-9
MACHINE PREPARATION Figure 1 YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT FOLLOWING THESE INSTRUCTIONS. PREPARING THE MACHINE FOR OPERATION (IC Engine Powered) 1. Connect and tighten battery cables. 2. Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel engine.) WARNING Never fill the tank while the engine is running. Always be sure the gasoline container and sweeper are electrically connected before pouring gasoline.
MACHINE PREPARATION - BATTERY NOTE After the first 35 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance. BATTERY POWERED MACHINES *Uncrate the machine and carefully remove from skid to prevent damage. *The SMART 2000 machines that are shipped without batteries have the (+) positive drive motor lead disconnected.
SAFETY INSTRUCTIONS THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR DESCRIPTIONS: DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death. CAUTION To warn of hazards or unsafe practices which could result in minor personal injury. ATTENTION To warn of unsafe practices which could result in extensive equipment damage.
SAFETY INSTRUCTIONS WARNING To prevent injury and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock. WARNING Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. NO SMOKING. Charge batteries only in areas with good ventilation. WARNING Always wear eye protection and protective clothing when working near batteries. Remove all jewelry.
SAFETY INSTRUCTIONS FOR SAFETY, OBSERVE THE FOLLOWING WARNINGS. FAILURE TO COMPLY MAY CREATE A SERIOUS RISK OF INJURY TO YOURSELF AND OTHERS. THIS MACHINE SHOULD NOT BE USED IN HAZARDOUS LOCATIONS INCLUDING AREAS OF VOLATILE DUST OR VAPOR CONCENTRATIONS. Operators must be trained and qualified to operate this machine. They must also understand the operator’s manual before starting. Use caution when mounting or dismounting the machine particularly on wet slippery surfaces.
OPERATION OF CONTROLS AND GAUGES LIGHT SWITCH (See Figure 2) The light switch is located above the horn button to the left of the steering wheel. By pressing on the lower part of the switch, it will work various light options that are available for this machine, such as: Headlights Taillights Figure 2 HORN BUTTON (See Figure 3) The horn button is located to the left of the steering column below the instrument panel. The horn button is always active.
OPERATION OF CONTROLS AND GAUGES - Cont. BATTERY CONDITION METER (See Figure 6) The battery condition meter is located on the right side of the instrument panel. The condition meter indicates the level of charge in the batteries (inspect underload). The batteries are sufficiently charged when the needle stays in the green area on the gauge while the machine is being operated. Charge the batteries when the needle drops into the red zone while operating the machine.
OPERATION OF CONTROLS AND GAUGES - Cont. FILTER SHAKER SWITCH (See Figure 9) The filter shaker switch is located on the top left corner of the instrument panel . By pressing and holding in the lower part of the switch, it will activate the filter shaker motors for 20 to 30 seconds. Upon releasing the switch, it will return to the off (middle) position. The Impeller fan will stop when the filter shaker has been activated. The filter shaker will only operate with the hopper in the “DOWN” position.
OPERATION OF CONTROLS AND GAUGES - Cont. SCRUB DECK SWITCH (See Figure 12) The scrub deck switch is located on the instrument panel to the left of the solution control knob. Pressing in the upperportion of th switch raises the scrub deck and turns the brush. In the middle position, the scrub deck lowers to the normal down position. Pressing the lower portion of the switch lowers the scrub deck to the heavy down position. In the third position, Scrub Deck Heavy, additional downward pressure is applied.
OPERATION OF CONTROLS AND GAUGES - Cont. RECOVERY HIGH LIGHT (See Figure 15) The recovery high warning light will illuminate approximately 5 minutes before the recovery tank is full, giving ample time to complete the scrubbing cycle, before the mechanical float shuts off the vacuum to the recovery tank. LOW SOLUTION LIGHT (See Figure 15) The Low Solution Warning Light is located on the console.
OPERATION OF CONTROLS AND GAUGES - Cont. Figure 18 ACCELERATOR and DIRECTIONAL CONTROL PEDAL - (See Figure 18) The Accelerator and Directional Control Pedal is located on the floor of the operator’s area. This pedal controls the machine direction and travel speed. 1. Put foot pressure on the right side of the pedal. The machine will move forward. 2. Increase the foot pressure on the right side of the pedal to increase the forward speed. 3. Put foot pressure on the left side of the pedal.
OPERATION OF CONTROLS AND GAUGES - Cont. Figure 20 MAIN BROOM COMPARTMENT DOOR (See Figure 20) The main broom compartment door is located in front of the left side tire of the machine. The door provide access to the main broom for service or inspection. The hopper must be raised to access. WARNING Engage hopper safety arm while accessing the main broom. HOPPER LIFT SWITCH (See Figure 21) The hopper lift switch is located on the operator’s compartment console.
ESP SYSTEM OPERATING INSTRUCTIONS THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the SMART 2000 machine, the non-recycling or standard scrubbing system and the recycling or ESP scrubbing system. THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS During the scrubbing process, detergent solution water from the solution tank is fed to the solution line. There it is fed to the floor where three disc scrubbing brushes work to dislodge soil.
OPERATING INSTRUCTIONS BEFORE STARTING THE MACHINE 1. Set parking brake. 2. Make sure all controls are in the “OFF” position. 3. Be sure the directional control pedal is in neutral. 4. Ensure the batteries have been fully charged and serviced (see battery service instructions). NOTE Before starting the engine, perform the pre-start checklist. PRE-START CHECKLIST 1 Clean engine air filter element. 2 Check hydraulic fluid level. 3 Check all systems for leaks. 4 Check brakes and controls for proper operation.
SERVICE CHART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-Lincoln Technology distributor. For best performance, replace worn parts with genuine American-Lincoln Technology parts. EVERY eight (8) HOURS or DAILY check and clean/adjust if necessary: 1 Inspect panel filters for damage and clean them. 2 Inspect and clean hopper. 3 Inspect and clean recovery tank screens and filters. 4 Check hydraulic fluid level.
SERVICE CHART DIAGRAM 6,19 11,12,29 5,16 4,31 3,13,14 10 5,16 5,16 9,17 21,28 27 8,18 30, 1,20 6 23 25 2 C1960/0102 22 21,28 27 26 24 Figure 23 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 1 - 25
HELPFUL HINTS FOR CLEANING OPERATION SIDE AISLES MAIN AISLE P4134/0001 SIDE AISLES Figure 24 WARNING Do not turn the steering wheel sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel. Do not make sudden turns. Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. 1. Plan your sweeping and scrubbing in advance. Try to arrange long runs with minimum stopping and starting.
SERVICE PRECAUTIONS For safety, read and follow the service precautions below. Know the hazards associated with the equip ment you are working on to prevent personal injury or damage to equipment. For service assistance, consult you nearest American Lincoln Technology Dealer. For best performance replace worn parts with genuine American Lincoln Technology parts. Refer all Maintenance and Service requirements to Qualified Maintenance Personnel.
SERVICE INSTRUCTIONS SWEEPING SYSTEM SERVICE MAIN BROOM To prevent the broom from “setting” in one direction and to provide the maximum life of the broom it is recommended that the broom be turned end over end periodically. ADJUSTING THE MAIN BROOM HEIGHT When changing the sweep height adjustment it is recommended that the knob be adjusted 1 turn at a time. After adjustment, recheck the sweep pattern to determine if further adjustment is necessary.
SERVICE INSTRUCTIONS (Cont.) SIDE BROOMS SERVICE SIDE BROOM The Side Broom sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the broom becomes worn from use. Always check and adjust the sweep pattern after changing the side broom. ADJUSTING THE SIDE BROOM HEIGHT Turn the side broom adjustment knob to change the side broom sweep height. Recheck for proper sweep pattern after adjustment.
SERVICE INSTRUCTIONS (Cont.) HOPPER SERVICE H34 REF Figure 29 Figure 30 HOPPER The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximum performance and service life, keep the hopper clean and inspect the seals and flaps daily. Clean the hopper prior to parking the sweeper at the end of the day. A clean hopper will make inspecting the flaps and seals much easier and will prevent premature deterioration of hopper components.
SERVICE INSTRUCTIONS (Cont.) HOPPER SERVICE - Cont. Figure 31 REPLACING THE DUST CONTROL FILTER Change the filter panel when damage is evident. 1. Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parking brake. 2. Open the hopper compartment cover to gain access to the filter compartment. 3. Turn the latch on the hinged frame counterclockwise and lift the frame . 4. Remove the filter panel. 5.
SERVICE INSTRUCTIONS (Cont.) PARKING BRAKE SERVICE C1539/0002 .10 Figure 33 Figure 32 PARKING BRAKES The parking brakes are located on the front wheels. They are operated by the brake pedal and the lock lever. Check the parking brakes daily for proper operation and inspect the brake pads for wear every 100 hours of operation. ADJUSTING THE BRAKE PEDAL Perform this adjustment to ensure proper pedal height and linkage operation.
GENERAL MACHINE MAINTENANCE FILLING THE HYDRAULIC RESERVOIR (Figure 29) 1. Access to the hydraulic reservoir is located in the engine compartment. 2. Open the hydraulic reservoir breather filter cap. 3. Remove any debris that is in the breather filter cap screen. 4. Fill the reservoir until the fluid is at the “FULL” line on the hydraulic fluid sight gauge. The sight gauge is located on the center side of the hydraulic res ervoir. 5. Close the hydraulic reservoir breather filter cap. 6.
GENERAL MACHINE MAINTENANCE (Cont.) REF ROD END 3.5" Figure 36 REF FRAMEBRUSH DRIVE Figure 37 REPLACING THE SCRUB BRUSH 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4. Snap the new brush into place. ADJUSTING THE SCRUB DECK (See Figure 37) Adjust the center of the rod end to 3.5” from the frame.
GENERAL MACHINE MAINTENANCE (Cont.) RECYCLING PUMP ESP SYSTEM The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pump intake screens, it requires no regular maintenance. RECYCLING PUMP STORAGE Always drain pump for extended storage, especially when freezing temperatures may be encountered. REAR SQUEEGEE The squeegee will require service when the inner edges of the blades become round with wear, impairing the wiping action or water pickup.
GENERAL MACHINE MAINTENANCE (Cont.) Figure 40 EMPTYING THE RECOVERY TANK (Figure 36) Simply lower the drain hose, telescope out to a drain and let the recovery tank drain. The farther you telescope the hose the faster the water will drain. When finished draining recovery tank loosen both knobs on the recovery clean out door. The door will pivot on the left knob, allowing room to let any debris to be sprayed out of the recovery tank with a water hose or pressure washer.
PARTS LIST LEGEND ABBREVIATIONS - SCREWS = = = = = = = = = = = = = = = = = = = = = = = = = = ADJ ADJ.SP BHM BHS CAPT.SL CAPT.WG FHM FIL.
HARDWARE LEGEND Key No.
HARDWARE LEGEND Key No.
HARDWARE LEGEND Key No.
HARDWARE LEGEND Key No.
HARDWARE LEGEND Key No.
HARDWARE LEGEND Key No.
ORDERING PARTS Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate to avoid delays in filling you orders: MODEL NO. SERIAL NO. Manufactured By American Lincoln Technology ® Bowling Green, Ohio 1. Use the model number, catalog number, and serial number when ordering. 2. Give the part number, description, and quantity of parts needed. 3. Give shipping instructions for either freight, UPS, or parcel post.
AMERICAN LINCOLN TECHNOLOGY SMART 2000 C1535/0301 1-45 3B,3C K 1 3C 8A G J 30 J J 15A CB-10 28D 15A CB-12 21, 21A 25A CB-15 35 33 3A,3B 15A CB-13 11D 4A M9X 11D 27A 15A CB-14 21 M9 13A 85 27B 27 15 35 18A 30 22 M1 7A 18 87 39 UP 14A 20 36 34 OFF 3A CM SOL.
28 + AMERICAN LINCOLN TECHNOLOGY SMART 2000 TD3 TD3 - 87 13A 30 100B 100A 12A 87A 30 30 12A 87 100 RESISTOR ASSY. C-1 28D 30 87A 13A 28D 180 OHM 4.
CONNECTION - HARNESS ROUTING(BATTERY) NOTE: 5 SEE 71354 FOR WIRE TIE LOCATION B Connect to (-) terminal on power panel along with D wire P 11B 2 SIDE BROOM MOTOR 77G REV. 42 N 11A SQUEEGEE MOTOR 77G (+) SEAT SW. 39 77F 77U 31 77P 22B 77V 77N 77M NC NC C 51 C UP 28A 77L 77S 77J NEG. POST 77K SOL. SW. 12 UP 4 44 DOWN SW Q 50 21B (NC) HOPPER ACTUATOR 17 21A (C) 16 BROOM VALVE 28B REC. SW.
HYDRAULIC SCHEMATIC (BATTERY) FRONT P R REAR WHEEL DRIVE MOTOR 22.8 CIR 2.3 GPM (REF 0885-094) REAR PB PORT B 1000 PSI L T STEERING CONTROL UNIT (REF 7-88-00080) STEERING CYLINDER 1.5 DIA. BORE W/ .75 ROD 6.25 STROKE (REF 7-17-05010-1) SEQUENCE VALVE (REF 7-12-02037) PORT A MAIN BROOM CYLINDER 1.5" BORE W/ .625" ROD 1.75" STROKE (REF 7-17-05022) S2 ENERGIZED FOR DOWN POSITION 2 2 4 S1 ENERGIZED FOR UP POSITION 3 1 S1 3 3-WAY SOL. VALVE 36V (REF 7-88-00081) 1 2-2 MAIN BROOM MOTOR 1.
NOTES AMERICAN-LINCOLN TECHNOLOGY SMART 2000 1 - 45
CHAPTER 2 TABLE OF CONTENTS Main Broom .................................................................................................................................. 2-2 Main Broom Baffle and Flaps ....................................................................................................... 2-6 Side Broom (12V & 36V) .............................................................................................................. 2-8 Hopper Assembly (12V & 36V Battery) ............................
MAIN BROOM ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-08-01012 7-03-04207 7-60-00160 7-13-07130 7-03-04191 Bracket - Main/Side Broom Adjustment Arm - Main/Side Broom Adjustment Pulley - Cable Clip - Cable Ret.
MAIN BROOM ASSEMBLY- EXPLODED VIEW H46 H43 2 H360 7 H49 H36 3 4 1 H15 8 H49 H26 12 H26 H27 H17 H358 H359 11 8 9 10 13 H237 H43 6 H46 5 H39 H46 14 C1904/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-3
MAIN BROOM ASSEMBLY (cont.) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-03-04190 8-30-05112 2-00-03306 8-75-01147 2-00-03158 Arm Main Broom Guard Bearing - Ball Spacer - Idler Main Broom Spacer 1 1 2 1 1 6 7 8 9 10 8-33-09059 7-08-00938 8-30-05116 8-33-05086 0885-078 Idler Hub Bracket, Main Broom Guard - Thread Housing - Main Broom Motor Weldment Hydraulic Motor - (Broom Drive) 1 1 1 1 Ref.
MAIN BROOM ASSEMBLY (cont.
MAIN BROOM BAFFLE AND FLAPS - PARTS LIST Key No. Part Number Description Qty.
MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW EDGING 3.75 lg, QTY (2) 1.75 lg, QTY (2) EDGING 1.5 lg, QTY (1) 2.5 lg, QTY (1) H86 9 10 E 600 GLUE H136 7 H136 H238 24 H46 H79 H43 6 H136 EDGING 21.0 lg, QTY (1) 21 8 E 600 GLUE EDGING FOR HARNESS ACCESS 2.25 lg, QTY (1) 4.0 lg, QTY (1) 15 16 20 19 11 H34 H43 H26 H27 H44 23 EDGING FOR DRIVE WHEEL HOSES 5.5 lg, QTY (2) 3.
SIDE BROOM (12 & 36V)- PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-03-04189 0885-082 7-25-06035 8-08-03215 2-00-00263 Arm - Side Broom Motor Gear Unit - Side Broom (36V) Flange - Broom Mount Side Broom Motor - Electric (1/2 H.P., 36V) 1 1 1 1 2 6 7 8 9 10 2-00-04578 2-00-04626 7-66-056011-1 7-16-07413 2-00-05330 Terminal (.156 Male) Terminal (.156 Female) Roller - Bumper Cover - Side Broom Threaded Insert - 5/16-18 1 1 Ref.
SIDE BROOM (12 & 36V) - EXPLODED VIEW H46 16 H43 H360 17 H49 NEVERSEIZE 14 H36 18 15 19 H15 20 12 USE WASHER (#0409) NOT TO HAVE A DOOR INTERFERED W/ A MOTOR H26 10 11 H43 8 H44 13 H15 H72 21 2 H57 H22 H26 9 INSERT EDGING RAW #3-73-00024 TIGHTEN BOLT SO THAT CABLE END MOVES FREELY NEVERSEIZE ON THE SHAFT H27 1 H17 ASSEMBLE 'ARM SIDE BROOM' ROTATES FREELY 3 H46 5 H38 H65 4 7 6 C1928/0102 H27 H26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-9
HOPPER ASSEMBLY (12V &36V BATTERY) - PARTS LIST Key No. Part Number Description Qty. ^1 *2 3 4 5 0782-090-1 0782-130 7-03-04209 7-08-00974 7-13-07201 12 Volt - Dump Door Actuator 36 Volt - Dump Door Actuator Arm - Hopper Safety Bracket - Hopper Switch Mnt.
HOPPER ASSEMBLY (12V & 36V BATTERY)- EXPLODED VIEW 3 H62 H33 ADD WATER AS NEEDED H89 4 H34 H159 13 H43 H121 12 H27 H14 10 7 9 11 2 * H320 1 * NOTE: SEE SWITCH SETTING BELOW H62 8 H65 H46 H73 GLUE #6000 2-PLACES H26 5 6 H15 SCALE 0.
SCRUB DECK ACTUATOR ASSEMBLY - PARTS LIST Key No. Part Number Description Qty.
SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW H370 H226 16 11 7 H55 8 1 H150 H45 H44 13 9 4 12 6 H62 H59 5 H65 15 2 14 3 H62 17 c1956/0102 12 H8 H12 11 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H45 H44 H35 2-13
SCRUB DECK ASSEMBLY (40”) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-27-07202 0760-542 2-00-03761 7-33-09042 7-03-04123 Frame - Brush Drive (40”) Mtr & Reducer Assembly Key, ¼ sq. x 1.
SCRUB DECK ASSEMBLY (40”)- EXPLODED VIEW 2 H15 H27 8 9 13 ADD NEVERSEIZE TO SHAFTS H64 12 H243 H68 1 H26 7 H27 H15 11 10 3 H15 H26 4 H372 H26 H52 H53 6 5 H49 H15 H225 C1922/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H39 2-15
SCRUB DECK ASSEMBLY (40”) 4 3 1 2 H48 REF MAIN FRAME 4 H48 H357 H54 4 REF C1922 6 6 FRONT OF MACHINE 7 C1976/0102 FROM SCRUB DECK TO SOLUTION CONTROL Key No. 8 9 TOP VIEW Part Number Description Qty. 1 2 3 4 5 7-57-05057 7-42-05163 7-57-05058 2-95-04182 2-00-02220 Pivot - Scrub Deck (R.H.) Link Bar (40”) Pivot - Scrub Deck (L.H.
SCRUB DECK ASSEMBLY (46”) 9 1 6 2 4 7 5 5 3 5 C1959/0102 8 Key No. Part Number Description Qty. 1 2 3 4 5 7-33-02445 7-33-02421 7-33-02422 7-33-02423 7-33-02434 Heater Hose (¾ x 5.5 lg) Heater Hose (5/8 x 21 lg) Heater Hose (5/8 x 11.5 lg) Heater Hose (5/8 x 6.5 lg) Heater Hose (¾ x 2 lg) 1 1 1 1 5 6 7 8 9 2-00-05380 2-00-02220 7-33-02424 7-25-02012 Fitting - 90º Elbow Hose Clamps Hose - Heater Hose Hose Fitting - Straight 5 20 2 Ref.
SCRUB DECK ASSEMBLY (46”)- PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-27-07200 0760-542 2-00-03761 7-33-09042 7-03-04123 Brush Frame (46”) Mtr & Reducer Assembly Key - 1/4 Sq. x 1.
SCRUB DECK ASSEMBLY (46”) - EXPLODED VIEW 18 10 19 2 H68 H26 16 12 9 8 13 15 H243 11 H64 7 17 H365 H15 1 H48 H372 14 H350 3 4 H52 H38 H46 H53 H26 H49 6 5 H15 H225 H39 C1958/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-19
SIDE SQUEEGEE (40”) H27 H19 2 H26 6 5 C1916/0007 3 NOTE LOCATION OF SLITS TO BE FORMED AROUND RADIUS SECTION OF WELDMENT Key No. 1 2 3 4 5 6 4 1 Part Number Description Qty. 7-13-07209 7-55-08151 7-77-00140 7-77-00141 7-86-08063 7-86-08062 Clamp, Side Squeegee Pin, Lock Up Rubber, Side Squeegee (inner) Rubber, Side Squeegee (outer) Tool, Side Squeegee (LH) Tool, Side Squeegee (RH) 2 2 2 2 1 1 2-00-02587 2-00-00641 2-00-03702 Screw, 1/4-20 x 1.250 HHC Nut, 1/4-20 Insert Fiber Washer, .
SIDE SQUEEGEE (46”) H27 H19 NUT SUPPLIED WITH CASTER H26 APPLY NEVER-SEIZE TO THREADS 1 6 APPLY GREASE TO CASTER 5 3 4 2 NOTE LOCATION OF SLITS TO BE FORMED AROUND RADIUS SECTION OF WELDMENT C1967/0006 Key No. Part Number Description Qty. 1 2 3 4 5 7-89-08073 7-13-07210 7-77-00142 7-77-00143 7-86-08066 Caster Clamp - R.H. Side Squeegee (46”) Rubber - Side SQG (Inner) Rubber - Side SQG.
REAR SQUEEGEE (40”) - PARTS LIST Key No. Part Number Description Qty.
REAR SQUEEGEE (40”) - EXPLODED VIEW 7 NOTE: KNOBS TO BE HAND TIGHTENED ONLY H51 H52 5 14 H54 12 H283 3 H261 8 APPLY NEVER-SEIZE TO THREADS NUT SUPPLIED WITH CASTER 2 9 APPLY GREASE TO CASTER 10 1 6 H259 4 13 11 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 C1915/0007 2-23
REAR SQUEEGEE (46”) - PARTS LIST Key No. Part Number Description Qty.
REAR SQUEEGEE (46”) - EXPLODED VIEW 6 NOTE: KNOB TO BE HAND TIGHTENED ONLY H51 H52 11 13 H54 NUT SUPPLIED WITH CASTER 7 2 APPLY NEVER-SEIZE TO THREADS 8 9 APPLY GREASE TO CASTER 10 H261 3 4 H259 1 5 12 C1963/0007 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-25
REAR SQUEEGEE LIFT SYSTEM (12V & 36V) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 6 7 8 9 10 7-27-07203 7-30-08021 0785-090 0782-147 7-58-05300 7-16-05036 2-00-02241 7-13-05449 7-20-03003 2-95-04182 Frame - Winch Mtg. Guide - Squeegee Lift Cable Worm Gear Assembly Motor - Electric (1/2 H.P., 36 VDC) Plate - Winch Side Coupling - Squeegee Lift Key - .188/.187 Sq. X 1 3/8 lG.
REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW H1 17 16 H3 22 14 3 13 H26 18 21 4 19 15 25 H369 20 19 24 H86 26 7 6 SETSCREWS SUPPLIED WITH COUPLING 5 H72 8 9 11 H15 H331 H27 H26 1 2 H72 H72 H15 H15 23 H72 H368 H15 H131 REF MAIN FRAME H237 H52 H46 H43 15 H38 H43 7 H45 H46 REF SQUEEGEE SUPPORT C1903/0103 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-27
SWING SQUEEGEE SUPPORT- PARTS LIST Key No. Part Number Description Qty.
SWING SQUEEGEE SUPPORT - EXPLODED VIEW 9 8 14 13 6 11 2 1 8 3 7 NUT SUPPLIED WITH CASTER H50 H61 H237 H46 H171 4 12 H49 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 10 H65 APPLY NEVER-SEIZA TO THREADS 5 APPLY GREASE TO CASTER C1938/0007 2-29
SOLUTION TANK- PARTS LIST Key No. Part Number Description Qty.
SOLUTION TANK - EXPLODED VIEW 20 6 17 7 21 4 H8 3 5 16 H344, TERMINAL H9 H12 1 2 TFE SEAL 9 8 10 C1920/0106 H352 19 11 H53 13 15 14 22 12 .
SOLUTION CONTROL- PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-88-00073 2-95-04182 2-00-04564 7-08-00991 7-88-00079 Valve - Solution (36VDC) Nut - 3/8-16 Elastic Stop Nut Clamp - Cable Brkt-Elbow Valve 2 1 1 1 1 6 7 8 9 10 7-41-05116 7-57-05018 2-00-02000 7-25-02053 7-25-02012 Lever-valve Wire Swivel Roll Pin 90º Elbow (¾ NPT to ¾ Barb) Fitting - 3/4 I.D. Hose Str.
SOLUTION CONTROL - EXPLODED VIEW H17 11 H7 H25 REF MAIN FRAME H189 12 H12 7 4 H345 H26 8 10 6 9 H27 5 H26 WITH 46" 10 USE SCRUBDECK 7 9 REF REF 4 REF 3 REF 2 REF 1 REF 15.0º REF 6 REF 8 REF 4.
RECOVERY TANK- PARTS LIST Key No. Part Number Description Qty.
RECOVERY TANK - EXPLODED VIEW 5 SILICONE SEAL TO TANK 6 TFE SEAL 11 H346 H30 22 H29 20 H126 12 3 H72 H24 H32 2 4 H230 H136 7 8 10 9 18 19 1 6 17 #242 LOCTITE IN TANK INSERT 21 H53 H47 13 14 15 H94 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 16 C1919/0102 2-35
FWD/REV CONTROLS - PARTS LIST Key No. Part Number Description Qty.
FWD/REV CONTROLS - EXPLODED VIEW 10 H26 7 H233 H319 12 13 5 14 2 6 15 REF MAIN FRAME 4 H15 11 H114 7 3 H24 H72 8 H72 1 REF HYDRAULIC PUMP AND PUMP MOUNTING BRACKET 9 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-37
BRAKE ASSEMBLY - PARTS LIST Key No. Part Number Description Qty.
BRAKE ASSEMBLY - EXPLODED VIEW 6 H26 H27 4 2 3 5 H20 H26 H43 H17 13 H45 7 H190 12 H27 10 1 14 9 13 H26 H69 11 8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H17 C1930/0007 2-39
FRONT WHEEL ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 2-00-03797 7-03-09014 7-08-02007 2-00-04621 2-00-00776 Axle Spacer Washer Axle - Front Wheels Brake Disc BRG - Outer Race (Cup Only) Cotter Pin (1/8 DIA. x 1-1/2 LG) 2 1 2 4 2 6 7 8 9 10 7-89-08044 8-11-00030 7-33-09027 8-23-03056 8-23-03065 Front Wheel (Molded) 16 in. dia.
FRONT WHEEL ASSEMBLY - EXPLODED VIEW H46 H120 H84 2 H16 NOTE: USE LOCTITE 262 THEN TIGHTEN USING A 3/8" AIR IMPACT WRENCH 3 8 1 11 6 4 H149 5 11 4 13 14 NOTE: USE LOCTITE 262 THEN RUN THE STUDS INTO THE HUB UNTIL THEY ARE FLUSH WITH THE BACK FACE OF THE HUB.
REAR WHEEL ASSEMBLY - PARTS LIST Key No. Part Number Description Qty.
REAR WHEEL ASSEMBLY - EXPLODED VIEW 14 H70 3 H109 H243 1 2 NOTE: TORQUE TO 50 FT-LBS LOOSEN AND RESET TORQUE TO 50 FT-LBS 10 H44 H35 REF MAIN FRAME 9 4 8 13 5 GREASE 21 6 11 12 19 LOCKTITE 242 TORQUE 75-85 FT-LBS 6 H34 H44 LOCKTITE 609 TORQUE TO 5 FT-LBS 20 5 23 GREASE 22 H221 PORT A PORT B 18 H65 17 7 APPLY C1901/0008 H312 LOCKTITE 262 H61 16 15 APPLY NEVERSEIZE AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-43
FRONT COVER AND LATCH ASSEMBLY - PARTS LIST Key No. Part Number Description Qty.
FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW 2 8 SELASTIC SPRING IN BLOCK 5 11 H43 6 H343 H44 H54 H34 H46 10 7 H44 H34 4 H342 3 H43 H343 H46 H10 H43 H268 1 H26 9 C1954/0106 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-45
SEAT ASSEMBLY VIEW A FOR THE SEAT SWITCH ASS’Y 4 7 9 3 VIEW A 5 H47 6 H53 H52 8 H46 2 1 C1910/0005 H361 Key No. H52 H53 Part Number Description 1 2 3 4 5 2-00-04873 7-58-05297 7-72-05005 7-69-00006 0875-126 Cable Clamp Plate, Seat MTG. Seat Adjuster Kit Seat Wire, Harness 1 1 1 1 1 6 7 8 9 2-00-04578 8-82-00064 2-00-00491 2-00-04345 Terminal (.
ACCESS PANELS REF MAIN FRAME H366 2 C1927/0007 3 APPLY E6000 GLUE H366 Key No. 1 2 3 1 Part Number Description Qty. 7-16-07421 7-16-07433 7-21-04044 Cover - Steering Access Cover - Harness Access Edging - Access Panel 1 1 1 2-00-00011 Screw, #10-24 x .500 FHM, Zn.
ROLLOUT BATTERY - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-05-07179 2-00-03306 7-08-00980 7-08-00978 7-08-00977 Bar - Battery Bearing - Ball Brkt - Filter MTG Brkt - Front Mtr Mtg Brkt - Rear Mtr Mtg 1 16 Ref. Ref. Ref. 6 7 8 9 10 2-95-04182 7-51-05017 7-57-05063 7-75-01199 7-78-05029 Nut - 3/8-16 Elastic Stop Nut Pan - Battery Pivot - Battery Bar Spacer - Battery Stop (510 A.H.) Stop - Battery (720 A.H.) 4 1 1 1 1 11 7-81-00224 Support - Battery Ref.
ROLLOUT BATTERY - EXPLODED VIEW 6 10 REF MAIN FRAME H48 9 11 7 1 6 ALIGN DRAIN HOLES AS SHOWN H46 H35 H64 2 H148 DETAIL A H64 H62H58 3 DETAIL D H213 2 H62 H64 2 4 H64 DETAIL E DETAIL B 2 H62 H58 2 H62 5 DETAIL C H65 H62 H58 8 H48 NOTE: ARROW IN BATTERY COMPARTMENT VIEW INDICATES DIRECTION OF SCREW AS ASSEMBLED.
DUST CONTROL - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 8-48-00019 8-08-00796 0882-062 8-23-00013 2-00-00263 Weldment - Manifold, Impeller Bracket - Impeller Motor and Guard Motor - Impeller Impeller Set-Screw, HS Knurled Cup PT.
DUST CONTROL- EXPLODED VIEW 3 2 H72 H151 H15 H46 4 11 H43 5 H26 10 16 13 NOTE: LOCTITE 242 ALL SETSCREWS 5 H35 12 H46 14 1 8 SEALSTIC BOTH ENDS 15 6 7 H26 H27 9 C1935/0006 H86 H86 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-51
DUST CONTROL (cont.) H35 H43 3 H26 6 LOCTITE H35 5 H35 H43 2 4 H46 1 H46 C1933/0012 REF MAIN FRAME Key No. Part Number Description Qty. 1 2 3 4 5 7-05-01004 7-08-00960 7-57-05061 8-24-04074-1 8-80-05038 Baffle - Filter Bracket - Manifold Pivot Pivot - Imp. Manifold Filter - Panel Rid - Threaded (5/16-18) 1 1 1 1 1 6 7-39-00006 Knob 1 2-00-00641 2-00-02708 2-00-00409 2-00-00644 Nut, ¼-20 Insert Fiber Screw, 5/16-18 x 1.000 HHM Flat Washer, .687 x .344 x .
DUST CONTROL (cont.) 9 REF POWER PANEL 3 4 H6 6 H187 5 7 1 H9 H12 2 H9 H12 8 NOTE ORIENTATION OF PINS REF INSTRUMENT PANEL BACK VIEW C1974/0102 Key No. Part Number Description Qty.
VAC MANIFOLD SYSTEM - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-48-00036 7-58-05213 8-88-00016 2-00-03407 2-00-02216 Manifold, Vacuum (Weldment) Plate, Vac Motor Mount Unloader Valve Hose Clamp - Wittick #10P Hose Clamp 1 2 1 1 2 6 7 8 9 10 7-33-02395 7-06-05007 2-22-00003 0782-117 7-80-05083 Hose, Flexible (43” LG) Block Terminal Motor Mounting Ring Motor 36V 3 Stage Vacuum Stud, Vac Motor 1 1 4 2 8 2-00-00056 2-00-01246 2-00-00221 2-00-00518 2-00-04446 Screw, #10 - 24 x .
VAC MANIFOLD SYSTEM - EXPLODED VIEW 5 6 REF.
HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-08-00975 7-60-05036 2-00-00718 2-95-04182 0782-148 Weldment - Hyd Mtg Pump - Hyd Key - 3/16 x ¾ (#9) Woodruff Nut - 3/8-16 Elastic Stop Nut Motor - Electric (5 HP, 36 VDC) 1 Ref. 1 3 1 6 7-60-05037 Coupling Assembly 1 2-00-00233 2-00-02310 2-00-00236 Screw, 3/8-16 x 1.000 HHC Lock Washer, Helical Spring 3/8 Med. Screw, 3/8-16 x 2.
HYDRAULIC MOTOR AND PUMP ASSEMBLY - EXPLODED VIEW H53 H48 4 H 1 H182 H C1957/0102 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2 3 2-57
MOTOR AND PUMP MOUNTING ASSEMBLY H45 H44 H43 REF C1957 REF: MOUNTING HARDWARE FOR 7-08-00977 AND 7-08-00978 4 H53 H54 H52 3 H48 1 H44 2 H45 REF MAIN FRAME C1936/0102 Key No. 1 2 3 4 Part Number Description Qty. 7-81-00224 7-08-00977 7-08-00978 8-50-05037 Support - Battery Brkt. - Rear Mtr. Mtg Brkt. - Front Mtr. Mgt. Pad - Radiator Mount 1 1 1 4 2-00-00409 2-00-00530 2-00-00585 2-00-00233 2-00-00402 2-00-02310 2-00-02360 Flat Washer, .687 x .344 x .062 Lock Washer, 5/16 HS Med. Nut, Hex.
HYDRAULIC RESERVOIR ASSEMBLY REF 7-81-00224 H45 7 H44 H222 APPLY PST 3 APPLY RTV SEALANT DO NOT USE SUPPLIED GASKET H43 H54 6 5 APPLY PST 1 H38 4 C1964/0007 APPLY PST Key No. 2 Part Number Description 1 2 3 4 5 7-83-04183 2-00-02474 7-11-00033 8-48-05033 8-24-04115 Reservoir Plug - 1/2 NPT Filter Breather Sight Glass (Hyd. Fluid) Strainer - Hydraulic Reservoir 1 1 1 1 1 *6 *7 2-00-05453 2-00-05439 Fitting - 12RFS - 1/2 NPT, STR Fitting - ORS M TO NPTF M 08 X 08 Ref. Ref. * Qty.
HYDRAULIC FILTER AND SOLENOID ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. *1 2 *3 4 *5 7-60-05036 7-08-00980 7-24-04013 7-08-00984 7-88-00081 Pumo - Hyd Brkt - Filter Mtg Filter Assembly, Return Brkt - Valve Mtg Valve - Solenoid (36V) Ref. 1 Ref. 1 Ref. *6 *7 *8 *9 *10 2-00-04916 2-00-05452 2-00-04921 2-00-04977 2-00-05441 Plug - 9/16-16 O-Ring Boss Fitting - 12ORFS - 100RB, Str. Fitting - 10SAE 90º - 8ORS Fitting - 8ORS - 6SAE Str.
HYDRAULIC FILTER AND SOLENOID ASSEMBLY - EXPLODED VIEW 25 H39 9 REF MAIN FRAME H46 20 H43 23 C T1 P T A B 22 H15 REF HYDRAULIC PUMP AND MOUNTING BRACKET H72 21 H27 7 1 2 19 8 10 16 APPLY PST 11 6 APPLY PST 17 12 24 5 3 2-3 2-4 H21 9 2-1 14 8 13 4 C1965/0101 H27 H26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 18 15 H27 H72 H15 2-61
HYDRAULIC CONNECTION DIAGRAM - PARTS LIST Key No. Part Number Description Qty. *1 *2 *3 4 *5 7-33-02416 7-33-02412 7-33-02446 7-33-02417 7-33-02402 Hose - #6 Str-Str. 11/16-16 - 13/16-16, 64.0 Lg Ref. Hose - #8 Str-90, 13/16-16 - 11/16-16, 56.0 Lg Ref. Hose-#12 Str-90,1 3/16-16 Both End, 22.5 ±.25Lg Ref. Hose - #8 Str-45, 13/16-16 Both Ends, 27.0 Lg. Ref. Hose - #8 Str-90, 13/16-16 Both Ends, 22.0 Lg Ref.
HYDRAULIC CONNECTION DIAGRAM - EXPLODED VIEW REF 7-83-04183 A INLET OUTLET B 4 REF 0885-078 REF 7-24-04013 3 1 REF 7-17-05022 16 2 13 REF 7-60-05036 REF 7-88-00081 CHARGE PUMP INTAKE 12 REF 7-88-00080 3 REF 7-88-00085 2-4 10 B L PB 2-1 1 T COVER DISCHARGE R P CHARGE PUMP DISCHARGE A 17 C1966/0102 B C P T A 5 11 REF 7-17-05010-1 T1 6 9 8 B A 7 15 14 REF 0885-094 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-63
POWER PANEL (36V) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-52-00176 0775-225 8-06-05004 2-00-04825 7-64-00023 Panel - Power Wire Ass’y - Battery to Power Panel Terminal Block Solenoid 36 v/vdc Shutdown N.C.
POWER PANEL (36V) - EXPLODED VIEW H8 4 H6 H12 H9 H9 H20 H12 3 11 H25 H27 H72 H25 H6 H15 12 2 H363 H9 H187 H12 1 H12 13 5 15A 15 H9 50A H12 15A H6 H12 H26 18 H9 10 8 7 6 45A 17 8 16 25A H12 7 15A 10 11 7 8 H6 REF 0795-131 H12 C1983/0106 14 REF 0795-131 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-65
POWER PANEL (36V) Cont - PARTS LIST Key No. 1 2 3 4 HARDWARE USED H34 H43 H46 H136 Part Number Description Qty. 7-16-07421 7-35-00023 7-16-07436 7-35-00024 Cover - Power Panel Insulation - Power Panel Cover Cover - Power Panel Insulation - Power Panel 1 1 1 1 2-00-00208 2-00-00409 2-00-00644 2-00-03940 Screw, 5/16 - 18 X .750 HHC Flat Washer, .687 x .344 x .063 Nut, 5/16-18 Insert Fiber Screw, #10-24 x .
POWER PANEL (36V) Cont - EXPLODED VIEW 2 H136 REF HYDRAULIC RESERVOIR H46 H43 REF MAIN FRAME 1 3 H34 H43 4 C1984/0106 H46 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-67
POWER PANEL (36V) Cont - PARTS LIST Key No. Part Number Description Qty.
POWER PANEL (36V) Cont - EXPLODED VIEW 2 2 4 4 C1985/0106 3 5 SOL, 1A AND SOL 8A TOP VIEW CB-3 BACK VIEW AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-69
POWER STEERING - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-81-00216 7-88-00080 7-89-08094 7-16-07428 2-00-04918 Support - Steering Valve Valve - Steering Control Wheel - Steering (KELCH) Cover - Steering Wheel Fitting Straight Connector 1 1 1 1 2 6 7 8 9 10 2-00-04977 7-33-02426 7-59-00003 7-16-07427 2-95-04182 Fitting - 8ORS - 6SAE, STR.
POWER STEERING - EXPLODED VIEW 7 6 2 5 SEE TABLE A SEE TABLE A 1 4 H129 H370 H184 3 H362 H47 H320 H362 10 11 10 H349 9 8 C1955/0012 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-71
ELECTRICAL POWER PANEL (36V) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-52-00176 0775-225 8-06-05004 7-74-00007 2-00-04825 Panel - Power Wire Assembly - Battery to Power Panel Terminal Block Contactor Solenoid 1 1 3 2 1 6 7 8 9 10 7-64-00023 8-64-00008 8-11-00044 7-64-00032 8-11-00051 36V/VDC Shutdown N.C.
ELECTRICAL POWER PANEL (36V) - EXPLODED VIEW H6 H8 4 5 4 H9 H12 H9 H12 H20 3 12 H25 H27 H72 H25 H6 H187 13 H9 2 H363 1 H12 H12 14 15A 6 H12 16 25A H9 H12 10 8 7 45A 19 8 17 9 50A 15A 7 10 11 H136 15A 8 7 H6 REF 0795-131 H12 REF HYDRAULIC RESERVOIR 15 REF MAIN FRAME REF 0795-131 H46 18 H43 C1926/0102 H34 H43 H46 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-73
INSTRUMENT PANEL - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-52-00171 7-48-05024 7-40-05041 7-48-05029 7-82-00041 Panel - Instrument Meter - Battery Condition Light - (32V0 Amber Meter - Hour Switch - Double Pole, Triple Throw (ON-ON-ON) 1 1 3 1 2 6 7 8 9 10 7-82-00042 2-00-05375 8-82-00041 7-10-00040 7-10-00034 Switch - Motor Reversing Blank - McGill Switch Key Switch (Ignition) Control - Solution Cable - Solution Control 1 5 1 1 Ref.
INSTRUMENT PANEL - EXPLODED VIEW 18 11 1 19 H176 20 H176 REF MAIN FRAME 5 2 4 6 H6 H9 3 7 16 15 12 10 14 17 H12 8 13 9 (-) (+) 23 BACK VIEW 22 CABLE ASSEMBLY SCALE 0.
INSTRUMENT PANEL (12V) - PARTS LIST Key No. Part Number Description Qty.
INSTRUMENT PANEL (12V) - EXPLODED VIEW H176 3 12 REF MAIN FRAME 6 2 4 15 1 13 10 9 11 7 13 14 8 7 17 BACK VIEW OF INSTRUMENT PANEL C1925/9906 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 2-77
DECALS - PARTS LIST Key No. Part Number Description Qty.
DECALS - EXPLODED VIEW INSIDE OF COVER 8 2 8 9 13 14 10 6 6 3 1 2 3 5 11 7 12 3 18 17 21 27 4 4 2.
NOTES 2-80 AMERICAN-LINCOLN TECHNOLOGY SMART 2000
CHAPTER 3 TABLE OF CONTENTS Back-Up Alarm (12V & 36V) ...................................................................................................... 3-2 Battery Stand ............................................................................................................................. 3-3 ESP (12V & 36V) ....................................................................................................................... 3-4 Fire Extinguisher .................................................
BACK - UP ALARM (12V & 36V) H26 H141 2 H15 H43 1 WH ITE K AC BL 2 EXISTING HARNESS XXX IC ENGINE W HIT E BL EXISTING HARNESS BATTERY AC K 42C 77U 3 EXISTING HARNESS 4 C1942/9906 Key No. 1 2 3 4 Part Number Description Qty. 8-32-09009 2-00-00828 2-00-04578 2-00-00828 Back Up Alarm (9.8 to 56.4 VDC) Ring Terminal Terminal (.156 Male Bullet) Terminal (.156 Female Bullet) 1 1 1 1 2-00-00221 2-00-00641 2-00-00409 2-00-00501 Screw, ¼ - 20 x .
BATTERY STAND H65 1 H62 H148 3 4 H213 H55 5 H62 H65 6 2 H51 H243 H364 C1949/0101 Key No. Part Number Description Qty. 1 2 3 4 5 2-00-03306 7-75-01201 7-80-05088 7-81-00228 7-81-00227 Bearing Ball Spacer - Battery Stand Stud - Battery Stand Support - Battery Stand Support Battery Stand 14 3 3 1 1 6 2-14-00184 Wheel 2 2-00-00216 2-00-00643 2-00-00405 2-00-04936 2-00-01778 2-00-01254 2-00-02694 Screw, 3/8-16 x 2.000 HHC Nut, 3/8-16 Stop Flat Washer, 1.063 x .531 x .
ESP RECOVERY OPTION - PARTS LIST Key No. Part Number Description Qty.
ESP RECOVERY OPTION - EXPLODED VIEW REMOVE WIRES 23 AND 28B FROM HIGH REC SW AND PLUG INTO ESP FLOAT SE AS SHOWN EXISTING HARNESS 24 5 24 EXISTING HARNESS 13 BACK VIEW OF 8-82-00059 23 28B 3 H332 H248 H247 H26 H20 5 12 7 10 RE 8 6 D BL 14 9 AC K 15 H8 H12 2 1 EXISTING HARNESS 4 11 H9 NOTE: BLUE SEALANT ON ALL FITTINGS TAPPED FOR 3/8 PIPE 1.25 7.58 9.00 5.00 Ø1.06 2.50 DRILL Ø1.
ESP RECOVERY OPTION EXISTING WIRE AT HIGH RECOVERY FLOAT SWITCH 2 3 3 2 6 * 4 4 3E 1 6 * 6 * BACK VIEW OF SWITCH 2 SEP FLOAT SWITCH 3 RED EXISTING (-) ISOLATION POST ON POWER PANEL 5 *CUT TO SUIT 6 3 ESP 2 ROUTE ALONG EXISTING HARNESS AND USE TYE-RAP AS NEEDED Key No. MTR BLACK C1972/0008 Part Number Description Qty. 1 2 3 4 5 2-00-04479 2-00-04626 2-00-04578 2-00-03418 2-00-04284 Terminal - 3 way Terminal - .156 Fem Bullet Terminal - .156 Male Bullet Terminal - .
FIRE EXTINGUISHER 2 H126 H72 USE THE BRACKET AS A TEMPLATE FOR REMAINING HARDWARE H27 4.89 8.96 C1971/0007 1 Key No. 1 2 Part Number Description Qty. 7-83-04179-1 8-83-04033 Solution Tank Fire Extinguisher 2 1/2 lb. Ref. 1 2-00-03702 2-00-00518 2-00-03466 Washer, .625 x .281 x .063 Lock Washer, Helical Spring Screw, #10-16 x .
LIGHT PACKAGE EXISTING HARNESS 7 22 21 BACK VIEW OF INSTRUMENT PANEL 22 22A EXISTING HARNESS H12 77D 77E 3 1 2 GRN 9 H231 22B EXISTING HARNESS 77R BLK H18 5 6 4 H26 8 22A EXISTING HARNESS 77C 77D C1947/9906 Key No. Part Number Description Qty.
OVERHEAD GUARD (OHG) 1.00 2.08 1.25 DETAIL MTG DIM 3 1 5 H48 4.01 6 2.95 4 4.15 4.48 2 DETAIL MOUNTING DIM SCALE 0.250 C1943/9910 Key No. Part Number Description Qty. 1 2 3 4 5 8-30-05174 8-81-00181 8-81-00182 8-81-00183 2-95-04182 Overhead Guard - Top Weldment Support - RH OHG (Welded) Support - LH OHG Upper Weldment Support LH Lower OHG Weldment Nut - 3/8-16 Elastic Stop Nut 1 1 1 1 15 6 2-00-05134 Plug Button 6 2-00-00233 Screw, 3/8-16 x 1.
STROBE LIGHT W/O OHG (12 & 36 VDC) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 5 7-81-00223 3-61-02014 2-00-03261 2-00-00491 8-40-05020 8-40-05036 Support - Warning Light Convoluted Tube (6 ft.) Grommet Grommet Red Strobe Light (12 to 80 VDC) Amber Strobe Light (12 to 80 VDC) 1 1 1 1 1 1 *6 *7 8 9 10 3-61-00193 3-61-00189 2-00-04578 2-00-04626 2-00-04479 Wire - 16 GA (Red) Wire - 16 GA (Black) Terminal (.156 Male Bullet) Terminal (.156 Female Bullet) Terminal (3-way) 10 ft. 10 ft.
STROBE LIGHT W/O OHG (12 & 36 VDC) - EXPLODED VIEW H115 5 4 3 H159 H11 1 2 H54 H53 H52 H52 DRILL Ø .406, 4-HOLES AT Ø .
STROBE LIGHT W/ OHG (12 & 36 VDC) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 4 5 8-58-05228 3-61-02014 2-00-04578 8-40-05020 8-40-05036 2-00-04345 Plate - Flasher Mounting Convoluted Tube (6 ft.) Terminal (.156 Male Bullet) Red Strobe Light (12 to 80 VDC) Amber Strobe Light (12 to 80 VDC) Ty - Rap 1 1 2 1 1 4 *6 *7 8 9 10 3-61-00193 3-61-00189 2-00-04626 2-00-04479 2-00-04281 Wire 16 GA (Red) Wire 16 GA (Black) Terminal (.
STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW H115 4 H15 3 H72 2 1 H11 STROBE LIGHT EXISTING HARNESS RED 29B IC ENGINE 3 EXISTING HARNESS H159 7 9 9 8 MOUNT AN TAIL LIGHT MTG HOLE W/ EXISTING HDW OR ADD 0049, 0519, AND 0060 BLACK 3 3 STROBE LIGHT 3 7 18B BATTERY EXISTING HARNESS 9 RED 3 11 BLACK 77R 3 9 8 10 C1946/9912 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 3-13
SEAT BELT ASSEMBLY REF 7-72-05005 SEE DWG 71359 H52 H47 H47 2 H53 H53 H52 2 H52 H48 H48 H52 H52 H147 REF 7-58-05297 SEE DWG 71359 1 H147 H53 H52 C1950/9907 Key No. 1 2 Part Number Description Qty. 7-08-00973 2-00-05391 Bracket - Seat Belt Retractable Seat Belt 1 1 2-00-00232 2-00-00233 2-00-00402 2-00-02310 2-00-00643 Screw, 3/8-16 x .750 HHC Screw, 3/8-16 x 1.000 HHC Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med.
SQUEEGEE WAND 3 1 2 C1973/0008 4 Key No. 1 2 3 4 Part Number Description 0261-025 0261-024 7-33-02213 7-03-00044 Wand Assembly Tool Assembly Hose - Vac Adapter - Transition Qty.
PAD DRIVER (20”) H367 2 1 Key No. 1 2 Part Number Description Qty. 7-20-00013 7-19-02035 Driver - 20” Dia. Pad Disc - Brush Driver 1 1 2-00-00081 Screw, Ph. Rhm .25-20 x 1.
SPRAY & VAC WAND (12V & 36V) 2 3 4 4 1 27A 10 EXISTING WIRE 27A ON CB-9 BLACK (-) BACK VIEW OF SWITCH 8 9 RED (+) 5 IC ENGINE VERSION 6 2 3 4 4 1 21A EXISTING WIRE 21A ON CB-13 9 BACK VIEW OF SWITCH 8 RED (+) (-) ISOLATION POST UNDER FRAME REF: #8-06-05004 6 5 BLACK (-) BATTERY VERSION C1948/0102 7 Key No. 8 6 5 Part Number Description Qty.
SPRAY & VAC WAND (12V & 36V) (cont.) - PARTS LIST Key No. Part Number Description Qty. 1 2 3 4 5 7-08-00769 2-00-05465 2-00-05464 7-16-05028 2-00-05363 Bracket - Hose Connection Adapter, 1/4 Female x 1/8 Male Elbow 1/4 NPT x Barb Fitting 3/8 Coupling - Quick Disconnect Hose Clamp 1 1 1 1 4 6 6 7 8 9 10 7-60-05017 7-60-05022 2-00-05201 7-25-02012 7-25-02037 2-00-04655 Pump - Water 36VDC Pump - Water 12 VDC (Used on IC Engine) Fitting - Str. 1/2 NPT x 3/8 Barb Fitting - 3/4 I.D.
SPRAY & VAC WAND (12V & 36V) (cont.) - EXPLODED VIEW SEE DETAIL VIEW DETAIL VIEW SCALE 0.
SPRAY & VAC WAND (12V & 36V) (cont.) 10 1 4 7 3 8 9 11 12 2 14 13 6 Key No. C1951/0102 5 Part Number Description Qty.
HYDRAULIC KIT-0760-546 Key No. Part Number Description Qty. 1 2 3 4 5 6 7 8 9 10 7-60-05036 0885-094 0885-078 7-88-00080 7-88-00081 7-24-04013 2-00-04957 2-00-04918 2-00-05442 2-00-04977 Pump - Hyd. Hydraulic Motor Hydraulic Motor - Broom Drive Valve - Steering Control Valve - Solenoid (36V) Filter Assembly, Return Fitting - Cap 8ORS Fitting - Straight Connector Fitting - ORFS M to ORS M Boss 06 x 06 Fitting - 9ORS - 6SAE, Str.
SCRUB BRUSH ASSY OPTION H367 2 1 C1981/0106 Key No. Part Number Description 1 1 1 1 0765-271 0765-272 0765-273 0765-274 Black Nylon Polypropylene Supergrit Clean Grit 2 7-19-02035 Disc - Brush Driver HARDWARE USED H367 2-00-00081 Tuft Material .030 Black Nylon .040 Polypropylene 60/46/26 Brown 35/180/30 Blue Screw, Ph. Rhm .25-20 x 1.
SPARE PARTS KIT-0760-548 Broom and Hopper Chamber Components Part Number Description 7-25-08088 7-25-08089 7-25-08090 7-25-08091 7-25-08092 7-25-00256 7-25-00257 7-25-00258 7-25-00259 Flap - Main Broom Right Flap - Main Broom Left Flap - Main Broom Door Flap - Main Broom Rear Flap - Hopper Gasket - Broom Chamber Middle Gasket - Broom Chamber Right Gasket - Broom Chamber Left Gasket - Hopper Qty 1 1 1 1 1 1 1 1 1 Squeegee Components Part Number Description 7-33-02420 7-77-00109 7-77-00110 7-77-00140 7
INDEX ACCELERATOR AND DIRECTIONAL CONTROL PEDAL ........................................................................... 1-20 ACCESS PANELS ..................................................................................................................................... 2-47 ADJUSTING CASTERS .............................................................................................................................. 1-35 ADJUSTING THE BRAKE PEDAL ......................................................
INDEX HOUR METER ........................................................................................................................................... 1-15 HYDRAULIC CONNECTION DIAGRAM ...................................................................................................... 2-62 HYDRAULIC FILTER AND SOLENOID ASSEMBLY .................................................................................... 2-60 HYDRAULIC MOTOR AND PUMP ASSEMBLY ..................................................
INDEX RECYCLING PUMP STORAGE ................................................................................................................. 1-35 REPLACING THE DUST CONTROL FILTER ............................................................................................... 1-31 REPLACING THE MAIN BROOM ............................................................................................................... 1-28 REPLACING THE RETURN FILTER ELEMENT ...................................................
AMERICAN-LINCOLN TECHNOLOGY RIDER SWEEPER / SCRUBBER "BUMPER-TO-BUMPER" LIMITED WARRANTY I. COVERAGE A.