Owner's Manual

MT-2
SHIM .................................................................... 62
MAINSHAFT ADJUSTING SHIM ........................ 63
MAINSHAFT REAR BEARING ADJUSTING
SHIM .................................................................... 63
Available Thrust Washer ......................................... 64
MAINSHAFT THRUST WASHER ........................64
Available Washers .................................................. 64
DIFFERENTIAL SIDE GEAR THRUST WASHER
... 64
Available Shims — Differential Side Bearing Pre-
load and Adjusting Shim ......................................... 65
BEARING PRELOAD .......................................... 65
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS ................................................................. 65
RS6F51H
PRECAUTIONS ......................................................... 66
Caution ................................................................... 66
PREPARATION ......................................................... 67
Special Service Tools ............................................. 67
Commercial Service Tools ...................................... 69
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 70
NVH Troubleshooting Chart ....................................70
DESCRIPTION .......................................................... 71
Cross-sectional View .............................................. 71
DOUBLE-CONE SYNCHRONIZER ....................72
TRIPLE-CONE SYNCHRONIZER ....................... 72
REVERSE GEAR ................................................ 72
M/T OIL ......................................................................73
Replacement ..........................................................73
DRAINING ........................................................... 73
FILLING ............................................................... 73
Checking ................................................................. 73
OIL LEAKAGE AND OIL LEVEL ......................... 73
SIDE OIL SEAL ......................................................... 74
Removal and Installation ........................................ 74
REMOVAL ........................................................... 74
INSTALLATION .................................................... 74
POSITION SWITCH ..................................................75
Checking ................................................................. 75
BACK-UP LAMP SWITCH ................................... 75
PARK/NEUTRAL POSITION SWITCH ................ 75
CONTROL LINKAGE ................................................76
Removal and Installation of Control Device and
Cable ...................................................................... 76
Cable Adjustment ................................................... 77
AIR BREATHER HOSE .............................................78
Removal and Installation ........................................ 78
TRANSAXLE ASSEMBLY ........................................79
Removal and Installation ........................................ 79
REMOVAL ........................................................... 79
INSTALLATION .................................................... 80
Component Parts ....................................................81
CASE AND HOUSING COMPONENTS .............. 81
GEAR COMPONENTS ........................................ 82
SHIFT CONTROL COMPONENTS ..................... 84
FINAL DRIVE COMPONENTS ............................85
Disassembly and Assembly ....................................85
DISASSEMBLY ....................................................85
ASSEMBLY ..........................................................89
Adjustment ..............................................................96
INPUTSHAFT END PLAY ....................................96
DIFFERENTIAL SIDE BEARING PRELOAD .......97
MAINSHAFT END PLAY ......................................98
REVERSE IDLER GEAR END PLAY ..................99
INPUT SHAFT AND GEARS ...................................101
Disassembly and Assembly ..................................101
DISASSEMBLY ..................................................101
INSPECTION AFTER DISASSEMBLY ..............102
ASSEMBLY ........................................................103
MAINSHAFT AND GEARS .....................................108
Disassembly and Assembly ..................................108
DISASSEMBLY ..................................................108
INSPECTION AFTER DISASSEMBLY ..............109
ASSEMBLY ........................................................112
REVERSE IDLER SHAFT AND GEARS ................117
Disassembly and Assembly ..................................117
DISASSEMBLY ..................................................117
INSPECTION AFTER DISASSEMBLY ..............117
ASSEMBLY ........................................................118
FINAL DRIVE ..........................................................119
Disassembly and Assembly ..................................119
DISASSEMBLY ..................................................119
INSPECTION AFTER DISASSEMBLY ..............119
ASSEMBLY ........................................................119
SHIFT CONTROL ....................................................121
Inspection ..............................................................121
SHIFT FORK ......................................................121
SERVICE DATA AND SPECIFICATIONS (SDS) ....122
General Specifications ..........................................122
TRANSAXLE ......................................................122
FINAL GEAR ......................................................123
Gear End Play .......................................................123
Clearance Between Baulk Ring and Gear ............123
3RD, 4TH, 5TH, 6TH & REVERSE BAULK RING .123
1ST AND 2ND BAULK RING .............................124
Available Snap Rings ............................................124
6TH BUSHING ...................................................124
Available C-rings ...................................................124
MAINSHAFT C-RING ........................................124
Available Thrust Washers .....................................125
INPUT SHAFT THRUST WASHER ...................125
Available Adjusting Shims .....................................125
MAINSHAFT ADJUSTING SHIM .......................125
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ..................................................................125
MAINSHAFT REAR BEARING ADJUSTING
SHIM ..................................................................126
REVERSE IDLER GEAR ADJUSTING SHIM ....126
6TH MAIN GEAR ADJUSTING SHIM ................126
Available Shims – Differential Side Bearing Preload
and Adjusting Shim(s) ...........................................126
BEARING PRELOAD .........................................126
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM(S) .............................................................126