Owner's Manual

MT-2
Revision: March 2005 2005 Altima
Baulk Ring Clearance .............................................64
Available Snap Rings .............................................. 65
INPUT SHAFT SPACER .....................................65
5TH MAIN GEAR ................................................. 65
Available C-Rings ................................................... 65
MAINSHAFT C-RING .......................................... 65
Available Thrust Washer ......................................... 65
INPUT SHAFT THRUST WASHER ..................... 65
DIFFERENTIAL SIDE GEAR THRUST WASHER
... 66
Available Adjusting Shims ...................................... 66
MAINSHAFT ADJUSTING SHIM ........................ 66
INPUT SHAFT REAR BEARING ADJUSTING
SHIM .................................................................... 66
MAINSHAFT REAR BEARING ADJUSTING
SHIM .................................................................... 67
REVERSE IDLER GEAR ADJUSTING SHIMS ...67
Available Differential Side Bearing Preload and
Adjusting Shims ...................................................... 67
BEARING PRELOAD .......................................... 67
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS ................................................................. 67
RS6F51A
PRECAUTIONS ......................................................... 68
Caution ................................................................... 68
PREPARATION ......................................................... 69
Special Service Tools ............................................. 69
Commercial Service Tools ...................................... 71
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 72
NVH Troubleshooting Chart ....................................72
DESCRIPTION .......................................................... 73
Cross-sectional View .............................................. 73
DOUBLE-CONE SYNCHRONIZER ....................74
TRIPLE-CONE SYNCHRONIZER ....................... 74
REVERSE GEAR ................................................ 74
M/T OIL ......................................................................75
Replacement ..........................................................75
DRAINING ........................................................... 75
FILLING ............................................................... 75
Checking ................................................................. 75
OIL LEAKAGE AND OIL LEVEL ......................... 75
SIDE OIL SEAL .........................................................76
Removal and Installation ........................................ 76
REMOVAL ........................................................... 76
INSTALLATION .................................................... 76
POSITION SWITCH ..................................................77
Checking ................................................................. 77
BACK-UP LAMP SWITCH ................................... 77
PARK/NEUTRAL POSITION SWITCH ................ 77
CONTROL LINKAGE ................................................78
Removal and Installation of Control Device and
Cable ...................................................................... 78
AIR BREATHER HOSE .............................................80
Removal and Installation ........................................ 80
TRANSAXLE ASSEMBLY ........................................81
Removal and Installation ........................................ 81
REMOVAL ............................................................81
INSTALLATION ....................................................83
Component Parts ....................................................84
CASE AND HOUSING COMPONENTS ..............84
GEAR COMPONENTS ........................................85
SHIFT CONTROL COMPONENTS .....................87
FINAL DRIVE COMPONENTS ............................88
Disassembly and Assembly ....................................88
DISASSEMBLY ....................................................88
ASSEMBLY ..........................................................92
Adjustment ..............................................................99
INPUT SHAFT END PLAY ...................................99
DIFFERENTIAL SIDE BEARING PRELOAD .....100
MAINSHAFT END PLAY ....................................101
REVERSE IDLER GEAR END PLAY ................102
INPUT SHAFT AND GEARS ...................................104
Disassembly and Assembly ..................................104
DISASSEMBLY ..................................................104
INSPECTION AFTER DISASSEMBLY ..............105
ASSEMBLY ........................................................107
MAINSHAFT AND GEARS .....................................112
Disassembly and Assembly ..................................112
DISASSEMBLY ..................................................112
INSPECTION AFTER DISASSEMBLY ..............113
ASSEMBLY ........................................................115
REVERSE IDLER SHAFT AND GEARS ................121
Disassembly and Assembly ..................................121
DISASSEMBLY ..................................................121
INSPECTION AFTER DISASSEMBLY ..............121
ASSEMBLY ........................................................122
FINAL DRIVE ..........................................................123
Disassembly and Assembly ..................................123
PRE-INSPECTION ............................................123
DISASSEMBLY ..................................................123
INSPECTION AFTER DISASSEMBLY ..............124
ASSEMBLY ........................................................124
SHIFT CONTROL ....................................................127
Inspection ..............................................................127
SHIFT FORK ......................................................127
SERVICE DATA AND SPECIFICATIONS (SDS) ....128
General Specifications ..........................................128
TRANSAXLE ......................................................128
FINAL GEAR ......................................................129
Gear End Play .......................................................129
Clearance Between Baulk Ring and Gear ............129
4TH, 5TH, 6TH & REVERSE BAULK RING ......129
1ST, 2ND AND 3RD BAULK RING ....................130
Available Snap Rings ............................................130
6TH BUSHING ...................................................130
Available C-rings ...................................................130
MAINSHAFT C-RING ........................................130
Available Thrust Washers .....................................131
INPUT SHAFT THRUST WASHER ...................131
Available Adjusting Shims .....................................131
MAINSHAFT ADJUSTING SHIM .......................131
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ..................................................................131
MAINSHAFT REAR BEARING ADJUSTING
SHIM ..................................................................132