Case IH 4260, 4410 Installation Manual CS1
Printed in Canada Copyright 2012 by NORAC Systems International Inc. Reorder P/N: UC4.5-BC-CS1-INST Rev C (Case IH 4260, 4410) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
Contents 1 Introduction ................................................................................................................ 1 2 General UC4.5 System Layout ................................................................................. 2 3 Kit Parts ...................................................................................................................... 3 4 Pre-Install Checklist................................................................................................
1 Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. Please take the time to read this manual completely before attempting to install the system.
2 General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.
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3.3 5 List of Parts Item Part Number Name Quantity B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1 B17 44972 SENSOR MOUNTING BRACKET LOW PROFILE RAINFLAP 16GA 2 B20 44971 SENSOR MOUNTING BRACKET LOW PROFILE 16GA 2 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2 C10 44650-50 CABLE UC4.5 POWER GENERIC SELF-PROPELLED 1 C11 44651-50 CABLE UC4.
3.4 Hydraulic Fitting Kit Details (P/N: 44865-04) Item Part Number Name Quantity Picture F02 104369 PLUG - 6MBP 2 F03 104886 MALE ADAPTER - 8MOR 8MB 2 F04 104885 TEE ADAPTER - 8FORXR 8MORT 2 F05 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 6 F06 104590 90 DEG ADAPTER - 6MOR 6FORX90 4 F07 104586 TEE ADAPTER - 6FORXR 6MORT 2 F08 103312 MALE ADAPTER - 6MB 6MJ 2 F09 44928 ORIFICE INSERT .
3.5 Optional Main Lift Kit An optional main lift sensor kit is available for purchase from NORAC. Part Number Name 4571BC UC4.5 MAIN LIFT OPTION - 44973 Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3. Bring engine to field-operational RPM and record below. 4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure repeatable measurements, take the average of 3 trials. 5.
5 5.1 Ultrasonic Sensor Installation Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
5.2 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2. Ensure that there are no obstructions within a 12-inch diameter circle projected directly below the center of the sensor. 3.
5.3 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange. Figure 7: Bracket Mounting Guidelines A problem can arise if a sensor is not mounted correctly. It is possible for the sensor to read off of the boom instead of the ground.
5.4 Wing Sensor Installation 1. The wing sensor mounting brackets (B20) are the two brackets with the shorter mounting flange. 2. The sensor bracket should be oriented forward (ahead of the boom). 3. Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips, approximately two feet (60cm) from the end. 4. Depending on the boom design, some breakaway sections will lift upwards as they break back.
5.5 Rainflap Installation Rainflaps are only installed in the wing sensor brackets and are not installed for 120’ booms. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 9) Figure 9: Rainflap Rod in Pre-Bent Hinge Tab 2. Align the other side of the rainflap rod with the unbent hinge tab. (Figure 10) Figure 10: Align Rainflap Rod 3.
6 6.1 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer (when looking from the rear of the sprayer).
6.2 Roll Sensor Mounting Guidelines: Trapeze-Suspended Booms 1. When mounting the roll sensors, mount the roll sensor without the temperature probe on the trapeze link (boom frame) and the roll sensor with the temperature probe on the trapeze support (chassis). For optimal performance, minimize the distance from the boom frame roll sensor to the pivot point (A) and minimize the vertical distance between the chassis roll sensor and the pivot point (B).
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7 Electrical Installation 1. Install the UC4.5 Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar. Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting.
Figure 18: Cable Configurations: C03, C11, C12 and C18 6. Run cable C11 to the rear of the sprayer, in the vicinity of the valve block. 7. Connect the 6-pin shroud on C12 to T6 on C11. 8. Route the free end of C12 to the existing left and right boom control valve block. 9. Unplug the connectors on the existing valves. There are 4 connectors to unplug (as labeled on the valve bank): LEFT UP, LEFT DOWN, RIGHT UP and RIGHT DOWN. Plug the 2-pin receptacles of C12 to the matching existing valve connections.
Figure 19: Valve Cable Connections 16. Fasten the 8-way coupler to the boom with cable ties. Connect P6 on C11 to the 8-way coupler. 17. Connect both roll sensors to the 8-way coupler. 18. Connect two cables (C05) to the 8-way coupler and route along the booms to the wing sensors. Follow existing cables and hoses to be sure the cable will not be pinched or stretched. 19. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
8 Hydraulic Installation Ensure all pressure has been bled from the system before disconnecting any lines or fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings are being supported by other means. The hydraulic installation can be performed with the wings in transport position, resting on the ground or with the tilt cylinders fully extended. Component failure due to oil contamination is not covered under the NORAC UC4.5 system warranty.
8.2 Valve Block Mounting Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. Ensure there are no other orifices present in the circuit between the NORAC valve block and the boom cylinders. 1. The recommended location for the valve is on top of the hose mounting frame located almost to the top of the boom. The frame is made from smaller tubing and projects rearward from the main boom section. (Figure 21) 2.
8.3 Hydraulic Plumbing From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3. 2. Remove the 90-degree fittings from the sprayer valve block and plug the ports with the 6MB plugs (F02). 3.
9 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The NORAC control panel does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion. 2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the UC4.
10 Cable Drawings 10.
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10.3 ITEM C10: 44650-50 - CABLE UC4.
10.4 ITEM C11: 44651-50 - CABLE UC4.
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Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN 55438 Europe NORAC Europe Phone: (+33) (0)4 26 47 04 42 Shipping Address: Rue de l’hermitage 01090 GUEREINS France www.norac.
